Industrial Engineering Commons^™

A Causal Inference Protocol For Root-Cause Diagnosis In Non-Stationary Industrial Time Series, Cansu Yalim

Engineering Management & Systems Engineering Theses & Dissertations

Industrial fault diagnosis increasingly relies on data-driven methods, yet most approaches assume process stationarity and treat association-based rankings as sufficient evidence for root-cause identification. Neither assumption holds when operating phases and fault progression create distinct behavioral regimes with shifting relationships among variables, and neither answers which feasible corrective action would alter a fault trajectory. The absence of a procedure addressing non-stationarity, causal identifiability, and decision-relevant effect estimation constitutes the gap this dissertation targets. In this context, a regime is a time period in which the process operates under a relatively consistent setting, so the relationships among variables are approximately stable …

A Causal Inference Methodology For Root-Cause Diagnosis In Nonstationary Industrial Time Series, Cansu Yalim

Knowledge and Creativity Expo

Industrial fault diagnosis lacks a procedure that learns time-varying causal structure from observational time series, makes identifiability limits explicit, and uses intervention-based reasoning to support root-cause assessment under industrial constraints. Although predictive maintenance can reduce downtime, diagnosis is often expert-rule-based or association-driven; pipelines may elevate downstream symptoms alongside true drivers and provide limited guidance on which feasible action would change a fault trajectory under current operating conditions. Because operating phases and fault progression create regime shifts, industrial systems rarely follow a single stable mechanism. This study develops and evaluates a three-stage, regime-aware causal diagnostic protocol based on a time-varying Dynamic …

A Three-Stage Causal Root-Cause Diagnostic Protocol For Nonstationary Industrial Time Series Data, Cansu Yalim, Resit Unal, Holly A. H. Handley

Engineering Management & Systems Engineering Faculty Publications

Predictive maintenance (PdM) systems effectively forecast failures, but they often fail to find root causes, particularly when system dynamics change over time. This limitation arises from applying static causal models or decoupled segmentation to handle nonstationary industrial time series. For regime-aware causal diagnostics and interventional effect estimation, we introduce a three-stage time-varying dynamic Bayesian network (TV-DBN) protocol. Using a minimum description length (MDL) objective that connects segmentation to mechanism changes, Stage I jointly infers change points and regime-specific graph structure. Stage II produces a completed partially directed acyclic graph (DAG) by orienting edges within each regime using a combination of …

Identifying Industry-Preferred Automation Software In Engineering: An Indeed-Based Analysis To Inform Engineering Technology Curriculum Design, Triet Minh Phan, Collins Okafor, Winifred Okafor, Devang Mehta, Mohsen Souissi, Jenora Waterman, Connie Mayberry, Misty Thomas, Orlando Ayala, Angie Price, Maurizio Manzo

Engineering Technology Faculty Publications

In the evolving field of automation engineering, staying aligned with industry software demands is critical to preparing graduates for the modern workforce. This study investigates the prevalence of leading industrial automation platforms—Rockwell / Allen-Bradley (RSLogix / Studio 5000), Siemens (TIA Portal / Step 7), and Schneider Electric (EcoStruxure / Unity Pro)—across job postings collected from Indeed using the keyword "automation engineering." The research compiles a structured dataset of job postings with seven fields: ID, Job Title, Organization, Rockwell / Allen-Bradley, Siemens, Schneider Electric, and Posting URL. Each entry is manually coded to indicate whether the listed software platforms are mentioned, …

Bridging Mission And Execution: Integrating Participatory Design In Early-Phase Mission Engineering For Stakeholder Alignment And Mission Clarity, Rafi Soule

Knowledge and Creativity Expo

This research examines mission framing during the early phase of Mission Engineering. Stakeholder interpretations diverge under ambiguity. Interoperability constraints are often not surfaced early. These conditions reduce mission clarity and weaken mission-to-system mapping readiness. The study integrates a participatory design-inspired, artifact-first workflow with RAG-enabled retrieval from a closed corpus to support evidence-grounded reasoning and traceable citations.

Phase 1 uses an online survey to establish baseline patterns in practice (N = 86). Shared understanding is positively associated with mission clarity (r = 0.60, p < 0.001). Phase 2 uses a time-bounded comparative workshop with two conditions. Expert reviewers rate mission statement quality higher for the participatory design condition (mean 3.5) than the traditional condition (mean 2.8). Technical feasibility ratings are similar across conditions. Phase 3 demonstrates RAG-enabled, closed-corpus, retrieval-supported traceability using the Referencer tool. It is reported as a proof-of-concept for evidence-grounded rationale and auditability, and as a pathway …

Generative Ai-Driven Optimization In Flexible And Reconfigurable Manufacturing Systems, Salah Hammedi, Hicham Chaoui, Lotfi Nabli

Electrical & Computer Engineering Faculty Publications

Flexible and Reconfigurable Manufacturing Systems (FRMSs) are essential for coping with variability in modern production environments; however, efficient scheduling and rapid reconfiguration remain challenging. This paper presents a hybrid optimization framework that integrates Colored Petri Net (CPN) modeling with Generative Artificial Intelligence (GenAI) to enhance scheduling performance and system adaptability. The CPN formalism ensures verifiable modeling of system dynamics, while a transformer-based generative model produces candidate scheduling and reconfiguration strategies. Simulation experiments were conducted under static, dynamic, and adaptive scenarios, including machine breakdowns and dynamic job arrivals. Performance was evaluated using makespan, mean flow time, machine utilization, and reconfiguration latency. …

Carbon Accountability Scores: A Process-Oriented Approach For Carbon Offsetting Using Ai Agents, Joshit Mohanty, Vaishali Vaishali

Graduate Student Government Association Research Conference

Conventional carbon offset programs rely on quantified emissions to determine balancing requirements. While this approach offers a standardized means of measuring carbon output, it often provides industries with a loophole—allowing them to offset their emissions by purchasing equivalent credits for activities such as tree planting rather than tackling inefficiencies at the source. This research proposes a process-based framework called Carbon Accountability Scores (CA scores) to offer a proactive strategy for assessing and reducing carbon footprints. Instead of focusing on the mere balancing of emitted and sequestered carbon, CA scores integrate an organization’s operational processes into the calculation, thereby offering the …

Digital Thread: Bridging Macro–Micro Services In System-Of-Systems, Joshit Mohanty

Graduate Student Government Association Research Conference

Organizations and industries increasingly rely on distributed services in decentralized environments—ranging from large-scale, system-of-system architectures to fine-grained, agent-based microservices. While this distributed paradigm offers flexibility and innovation, it presents critical challenges such as interoperability gaps, inconsistent data formats, and a lack of holistic oversight. Traditional integration approaches, including ad-hoc middleware or enterprise service buses, tend to solve these issues reactively. As a result, technical debt accumulates, stakeholder misalignments persist, and scaling to new demands becomes complex.

This research proposes digital thread (DT) as the unifying framework to create an authoritative source of truth: a continuous flow of information across the …

Mitigating Out-Of-Plane Fiber Waviness In Afp Laminates With Tow-Gaps Via Selective Placement Of Thermoplastic Veils, Ahmadreza Ravangard, Kuthan Celebi, Sergii G. Kravchenko, Oleksandr G. Kravchenko

Mechanical & Aerospace Engineering Faculty Publications

Fiber tow-gaps and overlaps formed during the Automated Fiber Placement (AFP) process pose a significant challenge by introducing non-uniform composite morphologies, often characterized by resin-rich regions and fiber waviness. These defects occur as deposited fibers sink into the gap regions during consolidation, with gap geometry determined during path planning. Such morphological inconsistencies can compromise structural reliability by initiating premature failure, particularly through localized out-of-plane waviness and resin accumulation. This study investigates the integration of high melting temperature thermoplastic veils, specifically polyetherimide (PEI), into fiber tow-gaps as a method to prevent ply sinking and reduce fiber waviness on both internal and …

A Comparative Analysis Of Preprocessing Filters For Deep Learning-Based Equipment Power Efficiency Classification And Prediction Models, Sang-Ha Sung, Chang-Sung Seo, Michael Pokojovy, Sangjin Kim

Mathematics & Statistics Faculty Publications

The quality of input data is critical to the performance of time-series classification models, particularly in the domain for industrial sensor data where noise and anomalies are frequent. This study investigates how various filtering-based preprocessing techniques impact the accuracy and robustness of a Transformer model that predicts power efficiency states (Normal, Caution, Warning) from minute-level IIoT sensor data. We evaluated five techniques: a baseline, Simple Moving Average, Median filter, Hampel filter, and Kalman filter. For each technique, we conducted systematic experiments across time windows (360 and 720 min) that reflect real-world industrial inspection cycles, along with five prediction offsets (up …

Pla Polymer Binder In Core Production - Influence On Final Casting Dimensions, Artur Soroczyński, Krzysztof Rechowicz

Virginia Digital Maritime Center (VDMC) Faculty Publications

The foundry industry is seeking an ecological alternative to synthetic molding resins. This study evaluates the technological properties of core sands bonded with biodegradable polylactide (PLA). Cores prepared on a 2% quartz sand matrix were subjected to casting processes using two alloys with extremely different pouring temperatures: gray cast iron (approx. 1200 °C) and AK11 silumin (approx. 710 °C). The research methodology included macroscopic assessment, dimensional analysis using 3D scanning (GOM Inspect), and qualitative knock-out assessment supported by numerical temperature field simulation. The results showed that the high crystallization temperature of cast iron leads to complete thermal degradation of the …

An Agent-Based Approach For Designing A Sustainable Supplier Selection In Stochastic Environment: A Simulation Study, Sheida Etemadidavan

Engineering Management & Systems Engineering Theses & Dissertations

In the 21st century, businesses are constantly striving for competitive advancement and increasing their economic performance in the rapidly changing market. Collaboration with other businesses and partnerships with them are becoming more common. As such, businesses are starting to invest in finding the right partners to stay competitive in an ever-changing business landscape. Suppliers play a crucial role in businesses' decision-making as they provide the materials, goods, and services necessary for a company to operate and succeed. Therefore, their selection, management, and relationship must be carefully considered to ensure optimal performance and profitability. A sustainable framework in a business's relationship …

An Interaction Between Mental Integration And Levels Of Automation: An Analytic Approach Applying Systems Factorial Technology, Shelby Kate Scarbrough Long

Psychology Theses & Dissertations

Automation has become nearly ubiquitous in modern society, supporting human performance in personal and professional tasks. Recent works have begun to focus on human-automation performance in speeded perceptual-cognitive tasks using workload capacity analysis, a novel mathematical analysis to measure efficiency of a human-automation team. The present dissertation examined how level of automation and demand for mental integration of information influence human-automation efficiency. Participants performed a multi-element probabilistic decision task with or without the assistance of an automated aid where level of automation and task demand were manipulated. Experiment 1 employed a mixed design with Automation (present vs. absent) and Task …

Exploring Clustering Patterns In Msmes And Large Enterprises In Maharashtra: Analyzing Industrial Dynamics Using Cluster Coefficient And Other Economic Indicators, Priyanshu Bist

2024 REYES Proceedings

The paper discusses an attempt to explore and assess the economic clustering in Maharashtra by focusing on the MSMEs (Micro, Small and Medium Enterprises) and large enterprises in six major districts, namely Konkan, Nashik, Pune, Aurangabad, Amravati, and Nagpur. Cluster coefficients, total number of workers, and other economic indicators of units were considered to understand how industries are spread and perform regionally. Our research was a combination of exploratory and descriptive research, ensuring the data to be garnered had already been collected from the reports and records of the governments concerned and of industries. This entails that we have a …

Higher-Order Effects In Biaxial Flexure Of Gfrp I-Section Beams, Zia Razzaq, Faridoon Z. Razzaq

Civil & Environmental Engineering Faculty Publications

A theoretical study of Glass Fiber Reinforced Polymer (GFRP) beams subjected to biaxial bending moments is presented with a focus on the influence of higher-order effects on maximum normal stresses. It is shown that the biaxial bending type of loading causes a dramatic increase in the maximum normal stress for a GFRP beam when induced torsional effects are included. The study demonstrates that the traditional first-order theory can grossly underestimate the maximum normal stress in a GFRP beam. Based on the numerical results presented using a higher-order theory which also accounts for induced warping normal stresses, the maximum normal stress …

Learning Curve Characterization Within Complex Low-Rate Production Environments, Robert J. Gies

Engineering Management & Systems Engineering Theses & Dissertations

Traditional and current learning curve approaches, methods, and theories were deficient when addressing complex low-rate production systems. The purpose of this research was to address this problem and develop a learning curve approach that characterizes learning in low-rate production environments such as naval ship construction. This research identified the principal aspects that influence learning within this environment and developed a learning characterization more reflective of this environment.

There obviously exists a large body of knowledge covering learning. However, the research contained herein addresses learning as it relates to learning curves in low-rate production environments, such as naval shipbuilding. The various …

Cyber Resilience Analytics For Cyber-Physical Systems, Md Ariful Haque

Electrical & Computer Engineering Theses & Dissertations

Cyber-physical systems (CPSs) are complex systems that evolve from the integrations of components dealing with physical processes and real-time computations, along with networking. CPSs often incorporate approaches merging from different scientific fields such as embedded systems, control systems, operational technology, information technology systems (ITS), and cybernetics. Today critical infrastructures (CIs) (e.g., energy systems, electric grids, etc.) and other CPSs (e.g., manufacturing industries, autonomous transportation systems, etc.) are experiencing challenges in dealing with cyberattacks. Major cybersecurity concerns are rising around CPSs because of their ever-growing use of information technology based automation. Often the security concerns are limited to probability-based possible attack …

Hard-Real-Time Computing Performance In A Cloud Environment, Alvin Cornelius Murphy

Engineering Management & Systems Engineering Theses & Dissertations

The United States Department of Defense (DoD) is rapidly working with DoD Services to move from multi-year (e.g., 7-10) traditional acquisition programs to a commercial industrybased approach for software development. While commercial technologies and approaches provide an opportunity for rapid fielding of mission capabilities to pace threats, the suitability of commercial technologies to meet hard-real-time requirements within a surface combat system is unclear. This research establishes technical data to validate the effectiveness and suitability of current commercial technologies to meet the hard-real-time demands of a DoD combat management system. (Moreland Jr., 2013) conducted similar research; however, microservices, containers, and container …

Evaluation Of Generative Models For Predicting Microstructure Geometries In Laser Powder Bed Fusion Additive Manufacturing, Andy Ramlatchan

Computer Science Theses & Dissertations

In-situ process monitoring for metals additive manufacturing is paramount to the successful build of an object for application in extreme or high stress environments. In selective laser melting additive manufacturing, the process by which a laser melts metal powder during the build will dictate the internal microstructure of that object once the metal cools and solidifies. The difficulty lies in that obtaining enough variety of data to quantify the internal microstructures for the evaluation of its physical properties is problematic, as the laser passes at high speeds over powder grains at a micrometer scale. Imaging the process in-situ is complex …

A Quality Systems Economic-Risk Design Theoretical Framework, Abdallah S. Thefeid

Engineering Management & Systems Engineering Theses & Dissertations

Quality systems, including control charts theory and sampling plans, have become essential tools to develop business processes. Since 1928, research has been conducted in developing the economic-risk designs for specific types of control charts or sampling plans. However, there has been no theoretical or applied research attempts to combine these related theories into a synthesized theoretical framework of quality systems economic-risk design. This research proposes to develop a theoretical framework of quality systems economic-risk design from qualitative research synthesis of the economic-risk design of sampling plan models and control charts models. This theoretical framework will be useful in guiding future …

Deep Learning Object-Based Detection Of Manufacturing Defects In X-Ray Inspection Imaging, Juan C. Parducci

Mechanical & Aerospace Engineering Theses & Dissertations

Current analysis of manufacturing defects in the production of rims and tires via x-ray inspection at an industry partner’s manufacturing plant requires that a quality control specialist visually inspect radiographic images for defects of varying sizes. For each sample, twelve radiographs are taken within 35 seconds. Some defects are very small in size and difficult to see (e.g., pinholes) whereas others are large and easily identifiable. Implementing this quality control practice across all products in its human-effort driven state is not feasible given the time constraint present for analysis.

This study aims to identify and develop an object detector capable …

Efficient Removal Of Lead Ions From Aqueous Media Using Sustainable Sources On Marine Algae, Hannah Namkoong, Erik Biehler, Gon Namkoong, Tarek M. Abdel-Fattah

Electrical & Computer Engineering Faculty Publications

The goal of this project is to explore a new method to efficiently remove Pb(II) ions from water by processing Undaria pinnatifida into immobilized beads using sodium alginate and calcium chloride. The resulting biosorbent was characterized by Fourier transform infrared spectroscopy (FTIR) and scanning electron microscopy coupled with energy-dispersive X-ray spectroscopy (SEM-EDS). Using immobilized U. pinnatifida, we investigated the effect of various factors on Pb(II) ion removal efficiency such as temperature, pH, ionic strength, time, and underlying biosorption mechanisms. For Pb(II) ion biosorption studies, Pb(II) ion biosorption data were obtained and analyzed using Langmuir and Freundlich adsorption models. It …

Systems Statistical Engineering – Hierarchical Fuzzy Constraint Propagation, Hengameh Fakhravar, Hesamoddin Tahami

Engineering Management & Systems Engineering Faculty Publications

Driven by a growing requirement during the 21st century for the integration of rigorous statistical analyses in engineering research, there has been a movement within the statistics and quality communities to evolve a unified statistical engineering body of knowledge (Hoerl & Snee, 2010). Systems Statistical Engineering research seeks to integrate causal Bayesian hierarchical modeling (Pearl, 2009) and cybernetic control theory within Beer's Viable System Model (S Beer, 1972; Stafford Beer, 1979, 1985) and the Complex Systems Governance framework (Keating, 2014; Keating & Katina, 2015, 2016) to produce multivariate systemic models for robust dynamic systems mission performance. (Cotter & Quigley, 2018) …

A Behavioral Model For Simultaneous Event Execution In Sequential Discrete Event System Simulations, Brian David S. Dilinila

Computational Modeling & Simulation Engineering Theses & Dissertations

The sequential execution of simultaneous events in a discrete event system simulation can cause unexpected behavior in a system. Current studies have provided approaches such as applying a priority order for simultaneous events. However, this is still a problem because executing simultaneous events in sequential order can still lead to two issues of simultaneous event conflicts: the case where simultaneous events cause changes to state variables required by other simultaneous events and the case where two or more simultaneous events cause changes to the same state variables. The objective of this thesis is to develop a behavioral model as a …

Authentication Schemes' Impact On Working Memory, Janine D. Mator

Psychology Theses & Dissertations

Authentication is the process by which a computing system validates a user’s identity. Although this process is necessary for system security, users view authentication as a frequent disruption to their primary tasks. During this disruption, primary task information must be actively maintained in working memory. As a result, primary task information stored in working memory is at risk of being lost or corrupted while users authenticate. For over two decades, researchers have focused on developing more memorable passwords by replacing alphanumeric text with visual graphics (Biddle et al., 2012). However, very little attention has been given to the impact authentication …

Adaptive Task Allocation In Automated Vehicles, Skye Taylor, Bin Hu, Jing Chen

Psychology: Interdisciplinary Research in Behavioral Sciences of Transportation Issues

Adaptive task allocation is used in many human-machine systems and has been proven to improve operators’ monitoring and/or performance with automated systems. However, there is little knowledge surrounding the benefits of adaptive task allocation in automated vehicles. In this study, participants were presented with media depicting driving scenarios of both low and high workload at two levels of automation. The participants reported which tasks they felt comfortable allocating to themselves or to the automated system in each driving scenario, as well as whether they would conduct the task allocation manually or have the automated system automatically allocate the tasks. The …

Effective Project Management And The Role Of Quality Assurance Throughout The Project Life Cycle, Monier Madison Ouabira, Hengameh Fakhravar

Engineering Management & Systems Engineering Faculty Publications

Quality is a fundamental requirement in effective project management. Effective project management entails a steady focus on quality management as well as achievement of all user requirements as defined during the requirements engineering phase of project implementation. Quality assurance must be executed throughout the project development cycle as a new normal in reducing errors and challenges during project development. Conducting quality assurance throughout the project development cycle has many benefits to both the project as well as the project development team. Understanding the research approach to use is critical in achieving high-quality findings in projects. There is a need to …

Let's Collaborate! The Importance Of Cybersecurity Pathways And Their Accessibility, Vukica Jovanovic, Otilia Popescu, Murat Kuzlu, Petros Katsioloudis

Engineering Technology Faculty Publications

[Introduction] I am very passionate about inspiring a new generation of the STEM workforce. Going through the engineering pathway myself since 9th grade, I have seen the value of technical education and early career choice. In high school, I learned so much about math and science, but also about the technical and applied aspects of STEM professions. I had one apprenticeship in electrical power and aluminum mill companies where I explored how the concepts from the classes convey to the real world. It was so much easier to learn all the equations and different aspects of technology from the textbook …

Fuzzy Cognitive Map-Based Knowledge Representation Of Hazardous Industrial Operations, Francesco Longo, Antonio Padovano, Letizia Nicoletti, Caterina Fusto, Mohaiad Elbasheer, Rafael Diaz

VMASC Publications

Hazardous industrial operations are highly stochastic, still human-dependent, and risky. Operators working in such an environment must understand the complex interrelation between several factors contributing to safe and effective operations. Therefore, being able to predict the effects of their actions on provoking or mitigating possible accidents is crucial. This study aims to utilize fuzzy cognitive maps (FCM) to model the expert’s reasoning about occupational health and safety (OHS) in confined space. This knowledge is used by operators to build their mental models. The developed FCM displays all the possible incidents of a confined space and links these incidents with all …

Parametric Study Of Residual Stresses In Wire And Arc Additive Manufactured Parts, Hisham Khaled Jamil Abusalma

Mechanical & Aerospace Engineering Theses & Dissertations

Wire and Arc Additive Manufacturing (WAAM) is a cost-effective additive manufacturing process due to its capability to fabricate large metal parts with high deposition rate and low equipment cost. Although this method is gaining popularity in manufacturing industry, more research is needed to understand process parameters’ effects on residual stress (RS) distribution and part distortion. As such, a 3D thermo-elastic-plastic transient model was established in ABAQUS and employed to investigate the effect of process parameters such as the torch speed, the deposition power and the interlayer dwell time on RS distribution and distortion in WAAM part. The numerical model utilized …