Industrial Engineering Commons^™

Preliminary Investigation Into The Cause Of Pinhole Porosity In Aluminum Metal Castings From Serpentine Impurities In Olivine Sand, Brodie J. Biersner

Dissertations and Theses @ UNI

The problem addressed in this study is how contaminates in the foundry molding aggregate olivine, affect aluminum castings during the casting process. This research will concentrate on hydrated contaminates, specifically the mineral serpentine. The purpose of this research is to better understand how hydrated minerals contribute to the generation of pinhole porosity defects during the casting process. Understanding how impurities in foundry aggregates affect the casting process would aid in the reduction of scrap caused by core and molding sands, ultimately providing savings to the casting manufacturer.

A foundry grade olivine was compared to a new source of olivine to …

Using Metarules To Integrate Knowledge In Knowledge Based Systems. An Application In The Woodworking Industry, Alvaro Villavicencio

Dissertations and Theses @ UNI

The current study addresses the integration of knowledge obtained from Data Mining structures and models into existing Knowledge Based solutions. It presents a technique adapted from common KADS and spiral methodology to develop an initial knowledge solution using a traditional approach for requirement analysis, knowledge acquisition, and implementation. After an initial prototype is created and verified, the solution is enhanced incorporating new knowledge obtained from Online Analytical Processing, specifically from Data Mining models and structures using meta rules. Every meta rule is also verified prior to being included in the selection and translation of rules into the Expert System notation. …

An Investigation On In-Process Spc Sampling Frequency For Shaft Bearing Turning Process, Jiaxu Chu

Dissertations and Theses @ UNI

The machining processes have the uniqueness of discrete production and flexible scheduling as cellular manufacturing design. To ensure the quality of machining products, control charts for Statistical Process Control (SPC) has been implemented in the company to monitor the machining process. Sampling is an essential part of data collection for SPC control charts and sampling should be done for machining processes becomes an issue in the company.

This study focused on the investigation of SPC sampling frequencies for shaft bearing turning process using the technique of Average Production Length (APL). The purpose of the study was to identify the SPC …

The Design And Evaluation Of Wireless Sensor Networks For Applications In Industrial Locations, Hameed Madwar

Dissertations and Theses @ UNI

In manufacturing industries, there exist many applications where Wireless Sensor Networks (WSN's) are integrated to provide wireless solution for the automated manufacturing processes. It is well known that industrial environments characterized by extreme conditions such as high temperature, pressure, and electromagnetic (EM) interference that can affect the performance of the WSN's. The key solution to overcome this performance issue is by monitoring the received Signal Strength Index (RSSI) at the received sensor of the WSN device and track frame error rate of wireless packets.

ZigBee is a wireless sensor network (WSN) standard designed for specific needs of the remote monitoring …

Cost Of Manufacturing: Experiment To Establish Process-Specific Cost Functions For A Deviation Based Cost Formulation, Parikshit Rajendra Deshmukh

Graduate Research Papers

In the present day global competition, there is incredible pressure on manufacturing unit of a company to reduce the cost of manufacturing, so that company can offer products at low cost. Cost of manufacturing is essential to determine final cost of the product. The cost depends on the type of manufacturing techniques used and the desired level of tolerance, it varies with the tolerance. To formulate the detail cost of manufacturing all the geometric tolerance given has to be evaluated including material, dimensions and machining operations. It is vital to the survival of any business to forecast more effectively the …

Value Stream Mapping For The Core Department In Foundry Of A Tractor Manufacturing Firm, Narendra Bhati

Graduate Research Papers

A value stream is all the actions required to bring a product through the main flows essential to every product. It begins at the "door-to-door" production flow level and allows you to see the entire picture. It identifies waste and the sources of waste. Provides a common language and questions current decisions that happen by default. It eliminates bias improvement picking. It links material and information flow and gives a qualitative description of how your facility should operate.

An excellent spot for observing the value stream is the aisle of the supermarket. for it is here that a thousand streams …

An Analysis Of Manufacturing Facility Characteristics And Four-Year Manufacturing Engineering Technology Competencies For Abet Accredited Programs In North Carolina, Richard Eugene Temple

Dissertations and Theses @ UNI

The purpose of this study was to determine the degree of correlation between four-year ABET/MET competencies and company demographics of plant location and plant size and usage of manufacturing technologies, and to determine the overall rating per SIC classification of validated MET competencies. This purpose is reflective of the literature, which indicated that there is a need for further development of manufacturing engineering technology competencies to meet the industry needs of a region or state.

A questionnaire was used to collect data. It was mailed to 440 randomly selected practicing manufacturing engineers in North Carolina. The sample size was 50. …

The Effects Of Post Inoculant Additions On Ductile Iron Fade, Travis James Frush

Dissertations and Theses @ UNI

This study involved the investigation of three specific, commercially available, post inoculants for ductile iron and their effect on the magnesium fading rate and chill reducing tendency in a low volume production environment. Although fading effects of ductile iron have been extensively investigated, in general, they apply to high volume production operations. Unfortunately, for the smaller foundry operations, many of the process solutions proposed for the prevention of the fading effects are not applicable or practical. In addition to the small production operations, new process technologies are also excluded from many of these process solutions. For this reason, a study …

Investigation Of The Relationship Between Fuel Injection Nozzle Roto Flow And Hydra Flow And The Engine Torque Of A Diesel Engine, Guang Jin

Dissertations and Theses @ UNI

The purpose of this study was to investigate the possibility of reducing diesel engine torque variation by optimizing fuel injection nozzle tip configuration. In order to reduce engine torque variation, test runs were conducted to determine whether fuel injection nozzles affected diesel engine torque. There was a further effort to determine whether a correlation existed between the fuel injection nozzle roto flow and hydra flow, and the engine torque at specified engine speeds.

Engines installed in cotton pickers and tractors were used for this study. Engines, five from the cotton picker and five from the tractor group were chosen randomly …

Manufacturing Curriculum Issues Of Two-Year Mechanical Engineering Technology Program In Taiwan, R.O.C., Chuan-Chun Wu

Dissertations and Theses @ UNI

The purpose of this study was to evaluate current practices and possible changes in the mechanical engineering technology manufacturing curriculum in Taiwan's two-year junior technical colleges. The study was based on survey responses from three populations: (a) graduates of mechanical engineering (manufacturing division) programs in two-year junior technical colleges, (b) their manufacturing supervisors, and (c) their company chief executive officers (CEOs). The survey was designed to develop responses for following:

1. Determine the degree of importance of courses in the current Taiwanese two-year curriculum in manufacturing, in the opinion of the three groups surveyed.

2. Determine what the future curriculum …

Industrial Technology Faculty's Valuation Of Consulting And Professional Performance, Daniel Richard Meyer

Dissertations and Theses @ UNI

The purpose of this study was to investigate university industrial technology faculty relationships between their consulting with industrial and perceptions of professional performance. The question addressed was that if effects on teaching ability, research activity, scholarly publishing, and public service arising from this activity. The information obtained adds to knowledge and may be useful for administrators in supporting this form of public service. The result should be increased faculty competence, better prepared students, and increased industrial competitiveness.

Exogenous variables of consulting with industry, competency maintenance, theory testing, enthusiasm regeneration, research opportunity, and scholarly publishing were identified as having potential impact …

Development Of An Automated Ultrasonic Inspection Cell For Detecting Subsurface Discontinuities In Cast Iron, John Scott Burningham

Dissertations and Theses @ UNI

Manufacturing of value added products by companies in todays global marketplace requires the vendors to meet certain minimum standards, SAE, ASTM, ISO, etc. In a global economy, as a manufacturer for the year 2000 and beyond, preferred vendors will become ISO 9000 certified to maintain a market share of produced goods.

An automated inspection cell was developed for the inspection of cast iron ports to detect subsurface discontinuities. The cell consists of an ultrasonic flaw detector (UFD), transducer, robot, immersion tank, computer, and software. Normal beam pulse-echo ultrasonic nondestructive testing is performed on each rough casting.

Using test blocks and …

The Relationship Between Management Training And Other Predictor Variables And Managerial Performance Among Selected Industrial First-Line Supervisors, Joseph Thomas Martelli

Dissertations and Theses @ UNI

The purpose of this study was to determine whether a relationship exists between industrial first-line supervisors' participation in management training programs and subsequent job related performance as assessed by the subjects' overall management by objectives (MBO) performance appraisal rating .

Also, the relationship between managerial performance and predictor variables (age, years of supervisory experience, formal education level, self development, prior management training, and professional society involvement) was assessed.

Twenty-three first-line supervisors from a medium sized manufacturing organization participated in the study. A questionnaire was designed which extracted measures on the predictor variables from the subjects. Corporate management supplied the measure …

Photo And Magnetic Gated Bi-Directional Counter, Charles Burdette Kraemer

Graduate Research Papers

The purpose of this study is to investigate digital counter circuitry, digital logic, and some special applications of digital display systems. The technical data and information ascertained from the research will be used to design and develop a four-digital counter with photo and magnetic gated inputs.

Production Attachment For Wood Turning, Julian A. Olson

Graduate Research Papers

As an industrial arts instructor for the short period of three years the writer has recognized a definite shortcoming in his instruction of the woodworking lathe. Instruction related to the woodworking lathe by the conventional "hand tool" methods is most important in leading to the students' understanding of basic turning ideas. This instruction, however, falls short of providing an up-to-date picture of the woodworking lathes used by industry.

As a means of overcoming this problem, the writer undertook the study of lathes as a project for the course, "Projects in Industrial Arts". This research provided information necessary in the construction …

Plastics: Mold Design And Fabrication, Duane H. Rippe

Graduate Research Papers

Students have often asked if additional molds were available which would make different objects other than golf tees. Literature provided with the injection molder described several methods of mold construction which could be fabricated in the school shop. The writer considered the possibility of making another mold, however, a time factor and limited experience prohibited construction.

The problem seemed to be appropriate for the Projects Course 33:270 at the University of Northern Iowa. The course and research involved would assimilate the needed information to construct a mold and to teach plastic injection mold construction more effectively.

An Evaluation Of Demonstrations On Inductor Theory, Boyd Warner Wasson

Dissertations and Theses @ UNI

The writer sought an improved approach for teaching theory of electronics to high school students. This approach was intended to require less expense and time needed to provide classroom instruction on electrical theory.

The purpose of this study were to:

(1) Prepare a number of demonstrations to illustrate phenomena associated with coils or inductors and their use in practical electronics.

(2) Prepare equipment and gather parts needed to perform demonstrations. Ease of construction and economy were important considerations.

(3) Evaluate the effectiveness of the demonstrations on student comprehension and the ability to apply information taught.