Industrial Engineering Commons^™

Strider: Manufacturing Processes, Michael Warren-Angelucci

Industrial and Manufacturing Engineering

The goal of the Strider Project is to create a mobility device that can support a person with weakened leg strength and enable them to be supported and maintain a standing position. A prototype of the Strider was created by three Mechanical Engineering students as their senior project. The topic of this senior project was to analyze and create a manufacturing process for the manufacture of the Strider that will be ergonomic and cost effective.

There were many things that needed to be accomplished in order to create the manufacturing process. The first step was to verify that the prototype …

Applications Of Cobb-Douglas Production Function In Construction Time-Cost Analysis, Ashkan Hassani

Department of Construction Engineering and Management: Dissertations, Theses, and Student Research

Cobb-Douglas Production Function was widely used in economics and productivity studies across many sectors. The function’s quantitative modeling of resource inputs and production outputs is appealing to the research domain of construction management. In this thesis we explored this function’s application in construction schedule crashing and project risk analysis related to duration of construction projects. Existing research on construction time-cost tradeoff issues rarely explore the origin of the crashing cost which is defined as the cost needed to shorten the project to the desired duration. In the existing literature crashing cost function was either assumed without much justification, or came …

A Process Analysis Of Engineering Problem Solving And Assessment Of Problem Solving Skills, Sarah Grigg

All Dissertations

In the engineering profession, one of the most critical skills to possess is accurate and efficient problem solving. Thus, engineering educators should strive to help students develop skills needed to become competent problem solvers. In order to measure the development of skills, it is necessary to assess student performance, identify any deficiencies present in problem solving attempts, and identify trends in performance over time. Through iterative assessment using standard assessment metrics, researchers/instructors are able to track trends in problem solving performance across time, which can serve as a gauge of students' learning gains.
This research endeavor studies the problem solving …

Sustainability For Die Manufacturing: Comparative Study Of Wedm And Milling, Matthew S. Kalus

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

Sustainability is more important in today's culture due to the increasing demand for a more eco-friendly society. Concentrations in minimizing and reducing environmental impacts, energy and natural resources have been forthcoming in industry. The tool, mold and die industries are the most well known industries that machine harder materials using mills and WEDM. The objective of this thesis was to compare the sustainability differences in both of these machines utilizing the accepted standards for evaluating the manufacturing process performance for sustainability. These standards include the evaluation of the process parameters, raw materials, power, tools and fluids which all contribute to …

Machining Stability Of Wire Edm Of Titanium, Farnaz Nourbakhsh

Department of Industrial and Management Systems Engineering: Dissertations, Theses, and Student Research

This work presents an experimental investigation of wire electro-discharge machining (WEDM) of titanium alloy. The outstanding characteristics of titanium alloys such as their compatibility and noticeable physical, mechanical and biological performances has led to increased application of them in various industries especially in biomedical industries over the last 50 years. However, due to low thermal conductivity of titanium and its alloys and their reactivity with cobalt in most tool materials, there are some difficulties in machining titanium and its alloys by conventional machining. On the other hand, unconventional machining processes especially Wire Electrical Discharge Machining (WEDM) are more appropriate techniques …

Three-Dimensional Indoor Rfid Localization System, Jiaqing Wu

Department of Industrial and Management Systems Engineering: Dissertations, Theses, and Student Research

Radio Frequency Identification (RFID) is an information exchange technology based on radio waves communication. It is also a possible solution to indoor localization. Due to multipath propagation and anisotropic interference in the indoor environment, theoretical propagation models are generally not sufficient for RFID-based localization. In fact, the radio frequency (RF) signal distribution may not even be monotonic and this makes range-based localization algorithms less accurate. On the other hand, range free localization algorithms, such as k Nearest-Neighbor (kNN), require reference tags to be spread throughout the whole three-dimensional (3D) space which is simply not practical. In this work, a hybrid …

Supply Chain Network Design: Risk-Averse Vs. Risk-Neutral Decision Making, Alireza Madadi

All Dissertations

Recent events, such as the Heparin tragedy, highlight the necessity for designers and planners of supply chain networks to consider the risk of disruptions in spite of their low probability of occurrence. One effective way to hedge against supply chain network disruptions is to have a robustly designed supply chain network. This involves strategic decisions, such as choosing which markets to serve, which suppliers to source from, the location of plants, the types of facilities to use, and tactical decisions, such as production and capacity allocation. In this dissertation, we focus on models for designing supply chain networks that are …

Integrated Production And Distribution Problem With Single Perishable Product, Wennian Li

All Dissertations

This dissertation investigated the extension of the Integrated Production and Distribution Scheduling Problem (IPDSPP) using a variety of perishable products, applying the JIP principle and make-to-order strategy to integrate the production and distribution schedules. A single perishable product with a constant lifetime after production was used in the model discussed here. The objective of the problem was to find the solution that results in minimal system total transportation costs while satisfying customer demand within a fixed time horizon. In the solution, the fleet size, vehicle route and distribution schedule, plant production batch size and schedule were determined simultaneously. This research …

Process Improvements For Establishing Cmmi Certification At Company Xyz, Megan Farrell

Industrial and Manufacturing Engineering

CMMI stands for Capability Maturity Model Integration and is an enterprise-wide Process-Improvement model that provides a set of best practices that addresses productivity, performance, costs, and stakeholder satisfaction. This improvement model is generally used in computer software companied and not only does it improve their processes, but many contracts will only be awarded with those companies who are CMMI certified, so it is very important for Company XYZ. This goal of this project was to help improve the CMMI efforts at Company XYZ in 4 of the 20 distinct processes areas to attain a CMMI Maturity Level of 3. Improvement …

Design And Manufacture Of Natural Composite Canoe, Derek Baptista

Industrial and Manufacturing Engineering

Abstract

This report looks into the application and feasibility of manufacturing natural composite canoes. The main fabrics that were analyzed are flax, hemp, and jute. These were then compared to carbon fiber and fiberglass to see the difference in mechanical properties. It was found that the natural fibers have lower mechanical properties but that this could be overcome by designing a balsa wood core with ribs running up the walls. After manufacturing a hemp canoe, many lesson were learned and areas of interest were further explored. With the use of different natural fibers, these canoes can greatly reduce the carbon …

Chsr Clothing: How To Start A Small Business Clothing Line To Be Run Efficiently With Minimum Capital And Maximum Profit, Kayvon Banisalam

Industrial and Manufacturing Engineering

Executive Summary

Many clothing brands have failed because they did not design marketable products with a suitable business plan. Often times, clothing brand owners do not use the capital they possess in efficient ways. They can get caught off guard with unexpected costs and are not running the business in the most resourceful and professional way.

The goal of this project is to create a clothing brand that portrays distinctive designs to go along with an effective business model. This includes implementing decision analysis at several points of the planning phase, along with quality and cost controls. Creating quality products …

Facilities Planning For An Aerospace Manufacturing Company, William Petrossi

Industrial and Manufacturing Engineering

Absolute Technologies Inc. (ATI) has been growing for years, and is running out of space at their current manufacturing facility in Yorba Linda, CA. ATI will be moving to a much larger facility this winter. They are looking for an efficient way to utilize this space. The machine positions were taken as fixed, seeing as a lean expert was brought in to give advice on placement. With the machines fixed, the scope was narrowed to other areas.

A systematic approach to facilities design is utilized. First, a goal needs to be defined. The goal is to reduce the time wasted …

Consolidation Of Company Abc, Estelle Sillari-Owen

Industrial and Manufacturing Engineering

This project aims to solve Company ABC’s issues in order to keep the company afloat and to keep the company profitable. This was done by reducing Company ABC’s organizational and inventory build-up issues. The project aims to reduce the company’s dependence on outside storage, with plans of consistent inventory reduction over the next year. An implementation plan was created to ensure the company keeps on track to increase profits and prevent against increasing inventory costs.

Droplet Spray Behavior Of An Atomization-Based Cutting Fluid (Acf) System For Machining Of Titanium Alloys, Chandra Nath, Shiv G. Kapoor, Anil K. Srivastava, Jon Iverson

Manufacturing & Industrial Engineering Faculty Publications

The aim of this research is to study droplet spray characteristics of an atomization-based cutting fluid (ACF) spray system including droplet entrainment angle and flow development regions with respect to three ACF spray parameters, viz., droplet and gas velocities, and spray distance. ACF spray experiments are performed by varying droplet and gas velocities. The flow development behavior is studied by modeling the droplets entrainment mechanism, and the density and distribution of the droplets across the jet flare. Machining experiments are also performed in order to understand the effect of the droplet spray behavior on the machining performances, viz., tool life/wear, …

Reliability Analysis Of Low-Silver Bga Solder Joints Using Four Failure Criteria, Erin A. Kimura

Master's Theses

The appropriate selection of failure criterion for solder joint studies is necessary to correctly estimate reliability life. The objective of this study is to compare the effect of different failure criteria on the reliability life estimation. The four failure criteria in this study are a 20% resistance increase defined in the IPC-9701A standard, a resistance beyond 500 Ω, an infinite resistance (hard open), and a failure criterion based on X-bar and R control charts. Accelerated thermal cycling conditions of a low-silver BGA study included 0°C to 100 °C with ten minute dwell times and -40°C to 125°C with ten minute …

Capacity Planning For Elderly Care In Ireland Using Simulation Modeling, Mohamed Ragab, Waleed Abo Hamad, Amr Arisha

Conference papers

Global population aging is creating an immense pressure on healthcare facilities making them unable to cope with the growing demand for elderly healthcare services. Current demand-supply gaps result in prolonged waiting times for patients and substantial cost burdens for healthcare systems due to delayed discharges. This paper describes a project aimed at presenting modeling and simulation to address elderly care pathways within the Irish healthcare sector. The management of frail patients admitted to acute hospitals and the introduction of the new intermediate care beds are alternative interventions that healthcare executives are interested in simulating to examine their impact on the …

Toe Brace Designs, Tarun Goswami, Allison L. Van Horn, Alexander O. Sheets

Biomedical, Industrial & Human Factors Engineering Faculty Publications

In various embodiments, provided are braces for use in supporting the metatarophalangeal joint, reducing or maintaining the intermetatarsal angle, enhancing or maintaining alignment of the hallux, or combinations thereof in a subject having hallux valgus.

Work In Progress: Outreach Assessment: Measuring Engagement, Lizabeth Schlemer, John Oliver, Katherine Chen, Sophia Rodriguez Mata, Eric Kim

Industrial and Manufacturing Engineering

The Learn By Doing Lab (LBDL) at Cal Poly, San Luis Obispo is an on-campus laboratory where 5th through 8th grade students are taught by undergraduates who may be planning a careers in teaching. The two populations - elementary students and undergraduates - are equally important in the process. Since 2008, the lab has seen over 4000 elementary and junior high students and over 100 undergrads have participated. In most outreach assessment the number of individuals participating is an important metric, but this last Spring we experimented with a more in depth measure of effectiveness. As in any learning experience …

Warehouse Redesign, Cristine Carmel Dewar

Industrial and Manufacturing Engineering

A young, growing biomedical company is expanding its warehouse space to keep up with the increasing production. This project’s goals were to recommend a layout and improve a process that would minimize the distance traveled by the material handlers, increase the safety of the warehouse by implementing visual controls, implement ergonomics to reduce chance of injury, and save money for the company. To achieve this first I familiarized myself with their current processes and department and the space required for their current and future production levels. Next I created two alternative layouts, the first (Layout A) to minimize distance and …

Purchasing Green Transport And Logistics Services: Implications For Small Business, Pietro Evangelista, Maria Huge-Brodin, Karin Isaksson, Edward Sweeney

Articles

Considering its strong environmental impact, logistics plays a critical role in green supply chain management. It provides strategic links in the supply chain and is an essential function in the delivery of green products to the consumer. There is a general consensus on the fact that more environmentally sustainable companies may be achieved only if transport and logistics activities also become greener. To achieve this objective, buyer companies need to incorporate green considerations in the purchasing of transport and logistics services. This appears particularly challenging for small and medium sized enterprises (SMEs) because of their traditional lack of managerial, organisational …

The Rhetoric And Reality Of Supply Chain Management In Irish Business, Edward Sweeney

Practitioner Journals

A strong focus of NITL’s research activity is on monitoring the extent to which SCM principles and concepts are adopted by organisations based in Ireland. For more than a decade this work has aimed to develop a profile of SCM adoption, as well as identifying some of the critical success factors and barriers influencing firms in their attempts to improve supply chain capability and performance. This article explains the role of SCM in Ireland’s economic recovery and provides an overview of NITL’s latest findings in relation to the adoption of SCM practices by firms in Ireland.

The Effect Of Stretch Wrap Pre-Stretch On Unitized Load Containment, Evan A. Cernokus

Master's Theses

There are three main factors affecting the stability of a palletized load that is unitized by a stretch wrapping mechanism. These factors include the type of unitized load, wrapping configuration and shipping method. The wrapping configuration is determined on the basis of the type of unitized load and shipping method. For this study, the aforementioned components were referred to as the package, the product, and the distribution environment. These components come together to make up a stretch wrapping system. The package corresponds to the stretch wrap film that is packaging the unitized load and pallet. The product corresponds to the …

Locating And Protecting Facilities Subject To Random Disruptions And Attacks, Hugh Medal

Graduate Theses and Dissertations

Recent events such as the 2011 Tohoku earthquake and tsunami in Japan have revealed the vulnerability of networks such as supply chains to disruptive events. In particular, it has become apparent that the failure of a few elements of an infrastructure system can cause a system-wide disruption. Thus, it is important to learn more about which elements of infrastructure systems are most critical and how to protect an infrastructure system from the effects of a disruption. This dissertation seeks to enhance the understanding of how to design and protect networked infrastructure systems from disruptions by developing new mathematical models and …

A Model For Optimizing The Allocation Of Ethanol Production In The U.S., Anali Huggins

Department of Industrial and Management Systems Engineering: Dissertations, Theses, and Student Research

In the last five years, fuel prices have fluctuated from 2.86$/gallon to 3.87$/gallon which represents an increase of 35%. This situation has collocated the ethanol manufacturing in an advantageous situation. However, a major problem that is faced by the ethanol producers is the high cost of transportation. The objective of this thesis study is to determine the optimal allocation of ethanol production in the U.S. in 2009 that minimizes the transportation cost. This thesis is based on the application of a linear programing model. The thesis is focused on two questions. The first is the optimal allocation of ethanol between …

Simulation Of Tax Revenues From Individuals Receiving Advanced College Degrees, Dejing Kong

Department of Industrial and Management Systems Engineering: Dissertations, Theses, and Student Research

State governments always want graduates who received higher education in universities and colleges to stimulate the economic growth of the state. Many state universities want to contribute more to the state’s economy as well, and state universities frequently have relevant economic development activities and offices. The state universities normally receive annual budgeted financial support and occasional special funding from the state government while the state expects contributions to the economic growth and an educated citizen in return. In this research, the economic impact of a graduate degree funded by the state government was considered in the state of Nebraska.

Simulation …

Quantity And Capacity Expansion Decisions For Ethanol In Nebraska And A Medium Sized Plant, Mahsa Khoshnoud

Department of Industrial and Management Systems Engineering: Dissertations, Theses, and Student Research

Corn-based ethanol is the leader of sustainable sources of energy in the United States due to the abundance of corn and the popularity of ethanol-gasoline mixes. Over the past decade, ethanol production has risen from 1.5 million gallons in 1999 to 13 million gallons in 2011. This increase in production requires expansion of ethanol plants. Since Nebraska is the second highest producer of ethanol, we focus our research on the expansion of ethanol plants in Nebraska.

The aim of this study is to develop an optimization model for capital investments in ethanol in Nebraska and a medium sized ethanol plant …

Systems Engineering, Caitlin A. Lambing, Eric D. Smith

COURI Symposium Abstracts, Summer 2012

Systems Engineering is a fast growing field in the engineering braches. It can be applied to anything that one can be described as a system. To show this, two different projects are being directed through the systems engineering department at UTEP. In the Student Busing Project, UTEP was granted funding from the Green Fund in order to pursuit the start of a busing system on campus. Research on other busing systems, as well as the effects and costs of adopting a busing system were researched. Surveys were completed, and additional research was done to see the environmental effects the buses …

Probabilistic Resilience Quantification And Visualization Building Performance To Hurricane Wind Speeds, Berna Eren Tokgoz

Engineering Management & Systems Engineering Theses & Dissertations

Natural and man made disasters are unpredictable and unavoidable in today's world. Their frequency of occurrence and damages keep increasing. Due to the efforts to reduce negative consequences from such disasters, the concept of resilience has gained so much popularity in disaster management area especially after disasters like the September 11 attacks and Hurricane Katrina. Complex systems of today are under operational risks because of increasing threats and their high level of vulnerability. Hence, such systems need to adapt the concept of resilience for continuous operations. Resilience is a proactive concept which should incorporate both pre-event (preparedness and mitigation) and …

Economic Impact On Annual Profit Of A Retail Inventory Management System When Using Rfid And Considering Discrepancy Ratio, Inaccuracy Ratio, Backorders, And Federal Income Tax, Liyuan Zhang

Department of Industrial and Management Systems Engineering: Dissertations, Theses, and Student Research

Radio Frequency Identification (RFID) emerged as an important technology with the ability to improve the efficiency and accuracy of object tracking. It has brought cost savings and added value to a wide variety of fields. Retail inventory management system is one of the beneficial fields. In order to better satisfy customers and to improve profit, retailers demand high accuracy in inventory management to service customers without redundant on-hand inventories. The RFID technology, which provides more accurate tracking, can improve retailers’ profit.

Two accuracy factors were proposed to determine the difference in the profit of a retailer inventory management system caused …

Comparative Analysis Of Erp Emerging Technologies, Ryan Engebrethson

Master's Theses

This Master's Thesis compares technologies used in the architecture of Enterprise Resource Planning (ERP) Systems to evaluate the benefits and advantages of emerging technologies. The emerging technologies, Cloud Computing, Software as a Service (SaaS) and Multi-Tenancy, could significantly alter the current ERP space and become a primary part of ERP Systems of the future. A survey was sent to industry professionals to obtain feedback on their company's ERP Systems and to collect their comments on these new technologies. The survey results and related analysis show that Emerging Cloud ERP Systems outperform Traditional Legacy ERP Systems in all important characteristics - …