Industrial Engineering Commons^™

Project Management Practices In Manufacturing: An Analytical Case Study, Margaret Randle, Robert Reynolds

Honors Capstones

Global industries are undergoing significant transitions in organizational models, technological innovation, and non-economic indicators of product quality, including sustainability and operational efficiency. The current workforce needs to not only develop competency of these technical skills, but also an adaptive, system-oriented approach to problem-solving as well. This case study, which highlights a manufacturing company’s project of increasing production efficiency, presents concepts learned through the textbook Project Management: Achieving Competitive Advantage by Jeffrey K. Pinto. The study thoroughly breaks down the full project lifecycle and the integration of systems of people, data, and initiatives in a framework that can be used to …

Ai-Based Porosity Detection In Babbitt Bore Turning, Kaylee Leggett, Hannah Adams Gemmell, Kaisa Shingleton

Williams Honors College, Honors Research Projects

For this project, an external company reached out to the University of Akron requesting assistance with defect detection during their vertical turning operations. As babbitt is removed in a vertical turning process, it occasionally reveals defects, mainly porosity, which can lead to costly downstream failures of the part. Current inspection techniques involve use of dye penetrant, which is time consuming, labor intensive, unergonomic, and a source of human error. The goal of the project is to create an alternative inspection method using an AI-based machine-learning model. After the turning operation, a camera is deployed to perform an in-place inspection, taking …

Exploring Human Responses In Conversations With Ai Entities, Phillip Semenov, Miguel Coronado

College of Engineering Summer Undergraduate Research Program

This study argues that while AI systems have become increasingly advanced, they still evoke distinct emotional responses compared to human interactions, potentially limiting their effectiveness in emotionally-driven environments. We used the Emotiv Insight brain-computer interface to monitor participants' emotional responses during controlled interactions with both AI systems and other humans. Key emotional metrics, such as arousal, focus, and stress, were recorded in real time, providing a detailed picture of the emotional dynamics at play in each type of interaction. Participants exhibited higher levels of excitement, stress, and focus during interactions with humans compared to AI systems, while other emotions like …

Safety And Risk Management Strategies For Achieving Regulatory Compliance In Construction Projects, Danny Rodriguez

Harrisburg University Dissertations and Theses

The architectural and construction business places great importance on safety and regulatory compliance because of its inherent high-risk nature and strict legal obligations. The prevalence of accidents and infractions at construction sites underscores the imperative for enhanced safety management systems and compliance with rules, notwithstanding substantial endeavors. The main objective of this study is to examine the many elements that impact the effectiveness of safety management, adherence to regulations, and the development of a safety culture, with the ultimate purpose of improving safety outcomes on construction sites.

The issue statement pertains to the difficulties associated with safety management and compliance …

An Effective Heuristic To Reduce Total Flowtime For Randomly-Structured Flowshop Problems, Arun John Abraham

Theses

We propose a heuristic to reduce total flowtime in a six-job, four-machine permutation flowshop scheduling problem. This work contributes to the prolific research efforts reported in the permutation flowshop scheduling problem (PFSP).

The heuristic was applied to 102 randomly structured flowshop scheduling problems, with job processing times generated using an integer uniform distribution in the interval [1,100]. The results of computational experiments were deemed satisfactory after being evaluated by using the ordinal and percentile ranks of the resulting total flowtime for the six jobs.

Improving The Health And Safety Of Manufacturing Workers By Detecting And Addressing Personal Protective Equipment (Ppe) Violations In Real-Time With The Use Of Automated Ppe Detection Technology, Joseph Olufemi Fasinu

Graduate Theses, Dissertations, and Problem Reports (ETD)

The Centers for Disease Control and Prevention (CDC) emphasized that Personal Protective Equipment (PPE) can significantly reduce the risk of occupational injuries and illnesses. However, improper use, failure to use, and other PPE-related violations can still result in injuries and fatalities. Eye and face protection violation has been one of the top 10 most frequently violated OSHA standards in fiscal years 2018, 2019, 2020, 2021 and 2022 consecutively. A common practice among safety professionals to ensure PPE compliance has been to physically inspect or monitor PPE usage among workers, which has been found to be unsustainable on a continuous real-time …

Novel Hitch Cargo Cart, Cesilio Sanchez Ramirez, Lance Haidet, Richard Lontoc, Tyler Selinka

Mechanical Engineering

This document presents the engineering design process used to develop, manufacture, and test a new and improved iteration of a hitch cart prototype. This process was performed by a team of four mechanical engineering seniors as part of California Polytechnic State University, San Luis Obispo’s senior design pathway. The goal of this project was to develop a sturdy and reliable iteration of our sponsor’s hitch cart prototype, that integrated the functionality of a vehicle hitch cargo platform and that of a height adjustable cargo cart into a single streamlined and easy to use product. This design could be used by …

Eagle Medical Tray Denesting & Debris Removal Process, Nicholas Allen Ungefug, Noah Chavez, Susana Shu-Lin Okhuysen, Michael Augustine Pennington

Industrial and Manufacturing Engineering

Eagle Medical Incorporated is a contract medical device packaging and sterilization company. The company purchases thermoformed medical packaging trays, which maintain the sterility of medical devices, from various manufacturers. To ensure packaging quality and to prevent cleanroom contamination, Eagle Medical inspects and sterilizes each blister tray that they order. This process is an essential non-value-added activity that creates a bottleneck. Cleanroom employees must stop packaging medical devices and attend to the processing of blister trays and packaging solutions. The blister trays arrive at Eagle’s facility in nested stacks. Vibration and movement during shipping further compresses the stacks, which makes separation …

Optimization In The Application Of Varnishes Barrier On Cartonboard Packaging, Andre Ramalheiro De Andrade, Maria Isabel Rodrigues Phd, Eduardo Luiz Machado Phd

Journal of Applied Packaging Research

In this work adjustments in the rotogravure printing process are proposed to the varnish water vapor transmission rate (WVTR) aiming to obtain results smaller than 20g/m²/24h. One case study was used for the propositions for improvements, where focused on varnish application process in a gravure printer for an eight-printing unit cartonboard packaging, maximum printing speed of 175 m/min and a 285 g/m² weight cartonboard. The possible variables that influenced the WVTR result were selected from the technical expertise of the people involved in the project, the analysis in the printing process with the application of directed trials using experimental designs …

Cost Functions Of Crabs: Applications Of Hermit Crab Shell Exchange Behavior To Vacancy Chain Modelling, Hannah Miele

Senior Honors Theses

Vacancy chain systems function as a method of resource distribution in domains such as housing and labor markets. Hermit crabs also employ vacancy chains as a method of shell exchange. Application of vacancy chain modelling in engineering has been attempted, but numerous flaws exist in the developed vacancy chain scheduling algorithm. This work addresses the lack of an appropriate vacancy chain cost function by developing a generalizable cost function based on hermit crab shell exchange behavior. The cost function’s purpose is enabling development of realistic engineering experiments and models based on real-world vacancy chain systems.

Product Realization Capstone: Element Proof Safety Steps For Willie Price Lab School, Catherine Thomas, Allan Heuerman, Jared Mumme

Honors Theses

The purpose of this document is to describe the process we took to complete our capstone which paired the Center for Manufacturing Excellence with the Willie Price Lab School. The goal of the capstone was to remake step stools for the students of Willie Price, as the last stools failed to withstand weather damage. However, with the COVID-19 pandemic, plans were hindered, shifting the goal from actually producing the steps to creating instructions so that a younger Center for Manufacturing class could complete the production at a later date. Standardized Work Instructions, a detailed production plan, and engineering drawings were …

Dual-Axis Solar Tracker, Bryan Kennedy

All Undergraduate Projects

Renewable energies, and fuels that are not fossil fuel-based, are one of the prolific topics of debate in modern society. With climate change now becoming a primary focus for scientists and innovators of today, one of the areas for the largest amount of potential and growth is that of the capturing and utilization of Solar Energy. This method involves using a mechanical system to track the progression of the sun as it traverses the sky throughout the day. A dual-axis solar tracker such as the one designed and built for this project, can follow the sun both azimuthally and in …

Performance Study Of Five Different Cabin Air Filters In The Laboratory And On-Road Drive, Fahad Alqahtani

Graduate Theses, Dissertations, and Problem Reports (ETD)

One of the aims of installing ventilation filters in a car is to prevent vehicle occupants from inhaling potentially harmful aerosols emanating from the environment. Vehicle cabin filters are essential in ensuring that a vehicle's air conditioning system provides clean air to its occupants. The purpose of the cabin filter is to improve air quality inside the car to provide better comfort and better protect occupants from experiencing unwanted respiratory problems. Using cabin filters in air conditioning systems is a common practice in modern vehicle manufacturing. Scientists and engineers are continually seeking new ways of improving the efficiency and effectiveness …

(Poster) Internal Restoration And Modernization Of A 1948 Wwii Era Jukebox, Miles Furr, Cristiana Olarinre, Joel Carpenter, Elijah Knox, George Ricco, Paul Talaga, Suranga Dharmarathne

ASEE IL-IN Section Conference

Using Six Sigma guidelines under the sponsorship of The University of Indianapolis in cooperation with the client, Brugh Industrial Engineering, this project is to modernize the functionality and interface of a Rockola Model 1428 Jukebox while maintaining its vintage appeal. The process of modernization includes meeting today's industrial safety standards, incorporating ethernet protocol, and utilizing a programmable logic controller, PLC. The jukebox is a showcase of current automation technology. Lighting has been upgraded from fluorescent and incandescent bulbs to addressable nano pixel LEDs. The amplifier, coin system, and record selection system were revitalized to OEM operation standards. All switches within …

Energy Efficiency Evaluation Of Blower Heater Non-Purge Compressed Air Dryers, Alexandra M. Botts

Graduate Theses, Dissertations, and Problem Reports (ETD)

There are several compressed air dryers available for industrial use including, refrigerant, desiccant, and membrane. This research focuses on twin tower regenerative closed loop desiccant dryers, specifically: blower heater non-purge (BHNP) with and without cooling water pumps, Compressed-air Heater Purge (CHP), Blower Heater Purge (BHP), and Pressure Swing Heaterless (PSH). These styles of dryers are used mainly in industries that require extremely dry air such as, food manufacturing, medical air, or sensitive technology manufacturers. The research was conducted by collecting and analyzing real time current draw data on air compressors and associated dryers at eight different facilities (13 compressor systems) …

Maximizing Financial Benefit Of Lean Six Sigma Projects Through Optimized Selection Criteria, Colin Wasiloff

Operations Research and Engineering Management Theses and Dissertations

As evolving threats across the globe keep pace with increasing budget constraints, the US Army’s major subordinate commands and their sub-organizations are constantly challenged to do more with less. Resources such as human capital, information technology, facilities, and budgeted funding are stretched as thin as ever, while requirements to serve the Warfighter remain paramount. Each dollar of financial benefit gained through cost reduction efforts at the US Army can affect the Warfighter directly. Budgeted money saved or avoided is reprogrammed both locally and atop the hierarchy at the Department of Treasury to serve the Warfighter better.

Ordinal Logistic Regression was …

Tooling For Injection Molding Using Laser-Powder Bed Fusion., Mohith Ram Buxani

Electronic Theses and Dissertations

Laser-Powder Bed Fusion (L-PBF) has been considered for some time by the injection molding industry for the fabrication of tooling for injection molding in order to address large lead times and costs for tool-making. Computer-aided simulations are also routinely used to evaluate new part and mold designs as well as understanding the effects of material compositions and processing conditions on part quality and overall productivity. However, there remains a significant need to integrate the perspectives from injection molding, 3D printing, metal powders, and component design and process simulation to better utilize LPBF for fabricating tooling required for injection molding. The …

Compressed Air Systems Evaluation And Improvement, Lukas Swoboda

Honors Theses

This project was centered on recommending a new air compressor system for the Fluid System Connectors division of Parker Hannifin in Otsego, Michigan. The recommended compressor for the plant is a 250hp variable speed drive Ingersoll Rand Compressor. It is recommended that this compressor, along with two 35hp compressors already purchased by Parker be tied together using an automated system. In addition to the compressor, a flow controller was recommended to be implemented into the system.

Given that leaks are also a problem in the system, it is recommended that the majority of air leaks in the system be fixed …

Subjectivity In Failure Mode Effects Analysis (Fmea) Severity Classification Within A Reliability Centered Maintenance (Rcm) Context, Marc Banghart, Kari Babski-Reeves, Linkan Bian, Lesley Strawderman

International Journal of Aviation, Aeronautics, and Aerospace

This research paper investigated subjectivity in the severity rating of failure modes within a risk analysis process. Although several risk analysis processes can be utilized, the study considered the application of Failure Modes Effects Analysis (FMEA) or Failure Modes Effects and Criticality Analysis (FMECA) due to its common use within the Aerospace Industry. The study investigated both differences in severity selection given varying amounts of experience as well as any association between severity selection and the provided input information. The main goal of the research was to investigate the impact of data quality on severity selection and to identify factors …

Quantitative Analysis Of Regenerative Energy In Electric Rail Traction Systems, Mahmoud Saleh, Oindrilla Dutta, Yusef Esa, Ahmed Mohamed

Publications and Research

This paper aims at determining the influential factors affecting regenerative braking energy in DC rail transit systems. This has been achieved by quantitatively evaluating the dependence of regenerative energy on various parameters, such as vehicle dynamics, train scheduling, ground inclination and efficiency of the electrical devices. The recuperated power and energy have been presented by a mathematical model, comprising of a set of empirical forms, which allows for thorough analysis. A detailed simulation model of a typical DC-traction system has been developed to validate the developed empirical forms. The results verified the validity of the proposed mathematical model, and demonstrated …

See The Bigger Picture: A True Systems Approach To Healthcare, Brian J. Galli

Faculty of Computer Science/Management Engineering Publications

“Healthcare” is typically related directly to patient care, hospitals, and ambulatory services, but it is important to see that healthcare is beyond just the delivery of care in hospitals or ambulatory services. A more accurate systems approach to views the world of healthcare as one that involves several stakeholders, including: healthcare delivery (patient care in hospitals and ambulatory services), regulatory agencies, health insurance/health plan organizations, medical device design and manufacturers, pharmaceuticals, society, government (all levels), and healthcare reform organizations. All of these stakeholders relate to each other in many levels and impact our healthcare system.

This paper will cover the …

Design, Programming, And User-Experience, Kaila G. Manca

Honors Scholar Theses

This thesis is a culmination of my individualized major in Human-Computer Interaction. As such, it showcases my knowledge of design, computer engineering, user-experience research, and puts into practice my background in psychology, com- munications, and neuroscience.

I provided full-service design and development for a web application to be used by the Digital Media and Design Department and their students.This process involved several iterations of user-experience research, testing, concepting, branding and strategy, ideation, and design. It lead to two products.

The first product is full-scale development and optimization of the web appli- cation.The web application adheres to best practices. It was …

Chemical Storage Of Wind Energy By Renewable Methanol Production: Feasibility Analysis Using A Multi-Criteria Decision Matrix, Michael J. Matzen, Mahdi H. Alhajji, Yaşar Demirel

Department of Chemical and Biomolecular Engineering: Faculty Publications

This study is for the technoeconomic analysis of an integral facility consisting of wind energy-based electrolytic hydrogen production, bioethanol-based carbon dioxide capture and compression, and direct methanol synthesis. ASPEN Plus was used to simulate the facility producing 97.01 mt (metric tons) methanol/day using 138.37 mt CO₂/day and 18.56 mt H₂/day. A discounted cash flow diagram for the integral facility is used for the economic analysis at various hydrogen production costs and methanol selling prices. The feasibility analysis is based on a multi-criteria decision matrix consisting of economic and sustainability indicators comparing renewable and non-renewable methanol productions. …

A Comparison Of Combined Overlap Block Fuzzy Cognitive Maps (Cobfcm) And Combined Overlap Block Neutrosophic Cognitive Map (Cobncm) In Finding The Hidden Patterns And Indeterminacies In Psychological Causal Models: Case Study Of Adhd, Hojjatollah Farahani, Florentin Smarandache, Lihshing Leigh Wang

Branch Mathematics and Statistics Faculty and Staff Publications

In spite of researchers’ concerns to find causalities, reviewing the literature of psychological studies one may argue that the classical statistical methods applied in order to find causalities are unable to find uncertainty and indeterminacies of the relationships between concepts.

In this paper, we introduce two methods to find effective solutions by identifying “hidden” patterns in the patients’ cognitive maps. Combined Overlap Block Fuzzy Cognitive Map (COBFCM) and Combined Overlap Block Neutrosophic Map (COBNCM) are effective when the number of concepts can be grouped and are large in numbers. In the first section, we introduce COBFCM, COBNCM, their applications, and …

Modeling Preventive Maintenance In Complex Systems, Jessica Rivas

Open Access Theses

This thesis presents an explicit consideration of the impacts of modeling decisions on the resulting maintenance planning. Incomplete data is common in maintenance planning, but is rarely considered explicitly. Robust optimization aims to minimize the impact of uncertainty--here, in contrast, I show how its impact can be explicitly quantified. Doing so allows decision makers to determine whether it is worthwhile to invest in reducing uncertainty about the system or the effect of maintenance. The thesis consists of two parts. Part I uses a case study to show how incomplete data arises and how the data can be used to derive …

Application Of Assignment Problem Theory To Cal Poly's Week Of Welcome Program Presentation Schedule, Kevin T. Aban

Industrial and Manufacturing Engineering

The Week of Welcome (WOW) is a part of Cal Poly’s Orientation Programs. One of the main objectives of WOW is to provide content to new students on a variety of different topics in the form of Awareness Presentations. The problem being addressed in this paper is that of assigning the orientation groups of incoming students to these Awareness Presentations so that they have a schedule that meets all of the necessary criteria. The most important of those requirements is schedule balance and flexibility for future use. This scheduling problem is solved through the use of operations research and binary …

Polyparking, Christopher Blackmer, Michael Suttie

Biomedical Engineering

The purpose of this senior project is to analyze the various options for the implementation of a parking lot information system on the California Polytechnic State University, San Luis Obispo campus. This system would involve three main components: physical counting hardware, a database and analysis organization system, and a user interface for disseminating the gathered information. The project investigates and provides commentary on various available and commonplace systems, and the benefits and drawbacks of these systems. During the course of the project, a flexible database and user-interface was developed in Microsoft Access, which will allow counter output to be gathered …

Rfid For Inventory Of Medical Records, Johny Wu

Biomedical Engineering

The purpose of this project is to explore the feasibility and economic viability of the implementation of a radio frequency identification (RFID) system in a large-scale, medical office setting. Practitioners in fields such as; medicine, chiropractic, dentistry, nursing, pharmacy, allied health, and other care providers do not have a sufficient method for tracking filing forms. RFID has the potential to reduce wait time, improve checking-in time, and decrease the possibility of interchanging documents between patients.

The purpose of this RFID system is to improve upon the filing system already in place in any office setting. The major consideration behind this …

A Case Study Investigation On Purchasing Green Transport And Logistics Services, Pietro Evangelista, Maria Huge-Brodin, Karin Isaksson, Edward Sweeney

Conference papers

In the context of green supply chain management, green purchasing has received increased attention over the past decade and the strategic importance of introducing green aspects into purchasing practices has been recognised. Despite this growing importance, little has been written in relation to purchasing green transport and logistics services. Considering the strong environmental impact associated with transport and logistics activities, much remains to be learned concerning buyer’s practices when sourcing more sustainable services from third party logistics companies (3PLs). The aim of this paper is to explore practices of buying green transport and logistics services in three different European countries …

Characterization Of Key Process Parameters In Injection Blow Molding For Improving Quality, Aspen D'Costa

Online Journal for Workforce Education and Development

The purpose of this study was to discover the performance of significant process parameters in manufacturing 20 oz. plastic beverage bottles. An experimental methodology was carefully designed to examine the characteristics of key variables such as ambient and operating temperatures, process line operators, resin types, resin colors and operating lines associated with a plastic bottle manufacturing line. More explicitly, this study seeks to identify the definitive relationship between the selected process parameters for the production machine (Sidel™) and the ensuing product quality. Also, this study was conducted to evaluate the performance characteristics of Post Consumer Resin (PCR), virgin resin and …