Industrial Engineering Commons^™

Energy-Climate-Manufacturing Nexus: New Insights From The Regional And Global Supply Chains Of Manufacturing Industries, Murat Kucukvar, Bunyamin Canseva, Gokhan Egilmez, Nuri C. Onat, Hamidreza Samadi

Mechanical and Industrial Engineering Faculty Publications

The main objectives of this research are to improve our understanding of energy-climate-manufacturing nexus within the context of regional and global manufacturing supply chains as well as show the significance of full coverage of entire supply chain tiers in order to prevent significant underestimations, which might lead to invalid policy conclusions. With this motivation, a multi region input–output (MRIO) sustainability assessment model is developed by using the World Input–Output Database, which is a dynamic MRIO framework on the world’s 40 largest economies covering 1440 economic sectors. The method presented in this study is the first environmentally-extended MRIO model that harmonizes …

Design And Implementation Of A Fixture For Robotic Welding, Isaac Nathaniel Williams

Industrial and Manufacturing Engineering

The Cal Poly IME department recently purchased a robotic welder. The faculty would like to see this robot incorporated into the welding class. The robot was capable of moving, but was not able to perform a weld prior to this project. This problem is addressed by creating a demonstration part for the welding class. The objectives that need to be complete for this to be possible is designing a part, designing a fixture, analyzing the cost of robotic welding, and implement welding the part in the class. The part is designed with specific requirements in mind. The fixture is designed …

Application Of Gearbox Drivetrains For Commuting Bicycles, Loren Sunding

Industrial and Manufacturing Engineering

People all over the world are beginning to ride their bicycles more often to destinations which include work, school, and local markets. Most bicycles being used for these activities have an external drivetrain exposed to the elements of the road including water, mud, dirt, and debris. External drivetrains are very fragile and when damaged, pedaling efficiency is greatly reduced and the overall riding experience diminishes.

One solution to this issue is a gearbox specifically designed for a bicycle frame. A gearbox has several mechanical mechanisms operating inside a protective housing. Since the housing is fully sealed, outside elements are not …

Assembly Line Kitting: Foam Mold Material Substitute, Samer Samy Saleh

Industrial and Manufacturing Engineering

Kitting is considered an incredibly innovative and effective solution intended to aid operators within a mixed model assembly line. However, it is a non-value added procedure and one that customers may not be willing to pay for. With this project, the goal is to examine opportunities to employ lean principles and provide a solution that further eliminates non-value added procedures, while also producing the potential for a flexible, mixed model assembly line.

To achieve the aforementioned purpose, the production of foam molds, located within industrial totes and sent to the assembly line, was found to be a major waste within …

Mri Upgrades At Radiology Associates, Patrick Cheung, Charlene Donlon

Industrial and Manufacturing Engineering

Problem Statement: The MRI machines at Radiology Associates are limiting the company’s ability to expand and compete within the local market. After discussing with technicians and managers at Radiology Associates, we decided to focus on hardware and software upgrades for the MRI machines. With 2 of the 3 locations purchasing new machines in the near future, our focus was on upgrades at the Santa Maria facility. The two machines at this location needed hardware and/or software upgrades to remain on par competitively both within the company and with local scanning options. Flexible coils are beneficial in terms of size, weight, …

Development Of A Process Monitoring Tool For The Manufacturing Process Of An Electric Vehicle Battery Enclosure, Ian Lamond

Industrial and Manufacturing Engineering

High volume manufacturing requires process control that is responsive to manufacturing related issues. It is critical that tools and resources are implemented that gauge manufacturing performance and identify root cause issues.

This project focuses on the design and manufacturing process of an electric vehicle aluminum battery enclosure and the implementation of a production measurement system. The current problem is a lack of process control communication and out of control alarms when uncontrolled events occur for manufacturing associates at the battery enclosure manufacturing work station.

This report examines the core principles of Quality Engineering, the economic advantages of implementing a vision …

Design And Prototyping Of An Adjustable Putter, Daulton Morgan

Industrial and Manufacturing Engineering

Being able to demo a golf putter is essential for a golfer since the feel of the putter is critical in determining what suits the golfer best. Due to the market being primarily dominated by right-handed players, it is difficult for left-handed players to demo high quality putters since the selection is sparse.

This report is about designing and integrating an interchangeable fastening system that allows a putter to be altered between a right and left-handed orientation, while still maintaining the traditional look of a putter. The report covers the necessary design steps, the prototyping of the putter, the projected …

Impact Of Rfid Information-Sharing Coordination Over A Supply Chain With Reverse Logistics, Juan Jose Nativi Nicolau

Open Access Dissertations

Companies have adopted environmental practices such as reverse logistics over the past few decades. However, studies show that aligning partners inside the green supply chain can be a substantial problem. This lack of coordination can increase overall supply chain cost. Information technology such as Radio Frequency Identification (RFID) has the potential to enable decentralized supply chain coordinate their information. Even though there are research that address RFID on traditional supply chain, few researches address how to coordinate RFID information sharing in a green supply chain. We study, through simulation experiments, two types of RFID information-sharing coordination under different configurations related …

Effective Supplier Quality Practices In The Construction Industry, Ashleigh Hegwood

Industrial Engineering Undergraduate Honors Theses

The dynamic and irregular nature of projects in the construction industry causes the complexity of supplier quality management (SQM). The Construction Industry Institute (CII) Research Team (RT) 308 is focused on achieving zero rework through effective supplier quality practices.

This honors thesis is an extension of RT 308’s project work. Its purpose is to look at current supplier evaluation practices within the construction industry, confirm arecommended supplier cutoff rating through data analysis, and determine if outliers in the data set could be normalized. A survey was developed in Qualtrics (an online survey software tool) and sent to CII members for …

Comparing Three Instructional Modes For An Engineering Economy Course, Farnaz Ghazi Nezami, M. B. Yildirim, G. Grossi Crema

Industrial & Manufacturing Engineering Publications

This study compares three instructional modes in an “Engineering Economy” course: online, face-to-face (FtF), and flipped. Engineering Economy is a core course in this study and incorporates students with diverse backgrounds from different engineering majors. To discern the relation between student characteristics and teaching modality, an online questionnaire was designed for each mode and distributed over a two-year period. Data was collected and several statistical analyses were conducted to study the relationship between pedagogical delivery modes and various student-based factors such as gender, age, course load, living distance from campus, computer skills, work status, and first language. Students’ performance, persistence, …

Safety Performance Prediction Of Large-Truck Drivers In The Transportation Industry, Emily Moneka Francis Xavier

Graduate Theses and Dissertations

The trucking industry and truck drivers play a key role in the United States commercial transportation sector. Accidents involving large trucks is one such big event that can cause huge problems to the driver, company, customer and other road users causing property damage and loss of life. The objective of this research is to concentrate on an individual transportation company and use their historical data to build models based on statistical and machine learning methods to predict accidents. The focus is to build models that has high accuracy and correctly predicts an accident. Logistic regression and penalized logistic regression models …

Grouping Techniques To Manage Large-Scale Multi-Item Multi-Echelon Inventory Systems, Anvar Abaydulla

Graduate Theses and Dissertations

Large retail companies operate large-scale systems which may consist of thousands of stores. These retail stores and their suppliers, such as warehouses and manufacturers, form a large-scale multi-item multi-echelon inventory supply network. Operations of this kind of inventory system require a large number of human resources, computing capacity, etc.

In this research, three kinds of grouping techniques are investigated to make the large-scale inventory system “easier” to manage. The first grouping technique is a network based ABC classification method. A new classification criterion is developed so that the inventory network characteristics are included in the classification process, and this criterion …

A General Code To Represent The Mathematical Life Cycle Cost Model Of Bridge, Bajel Mohammed Alshadeedi

Masters Theses

There are many factors that play a role in the overall cost of any bridge. The life cycle cost needs deep knowledge of bridge components to calculate its subcategories costs. The bridge life cycle cost is divided into; agency, user cost, and society costs. The agency cost includes the expected value of the final bridge construction cost, the inspection cost, better value of repainting cost, and replacing asphaltic deck cost. The user cost includes traffic delay cost and vehicle operation cost under different traffic conditions, accident cost, and failure cost. The society cost includes aesthetical and environmental impact. All costs …

Taming Tail Latency For Erasure-Coded, Distributed Storage Systems, Jingxian Fan

Open Access Theses

Nowadays, in distributed storage systems, long tails of responsible time are of particular concern. Modern large companies like Bing, Facebook and Amazon Web Service show that 99.9th percentile response times being orders of magnitude worse than the mean. With the advantages of maintaining high data reliability and ensur- ing enough space eciency, erasure code has become a popular storage method in distributed storage systems. However, due to the lack of mathematical models for analyzing erasure-coded based distributed storage systems, taming tail latency is still an open problem.

In this research, we quantify tail latency in such systems by deriving a …

Metrics Of Critical Pair Identification, Zixu Zhang

Open Access Theses

Critical Pair Identification works as a potential assistive tool for human air traffic controllers by identifying potentially dangerous situations that are not detected by proposed automated separation assurance systems. This concept specifically considers conflicts that might arise if aircraft unexpectedly deviate from their planned flight path in the near future. Five metrics of the critical pair concept, Critical Pair Count, Time to Risk Exposure, Lead Time, Risk Exposure Duration and Blunder Sensitivity Index, have been developed and mathematically defined to characterize the safety level of an aircraft pair or a volume of air space. Algorithm that computes proposed metrics is …

Examination And Utilization Of Rare Features In Text Classification Of Injury Narratives, Hsin-Ying Huang

Open Access Dissertations

Thanks to the advances in computing and information technology, analyzing injury surveillance data with statistical machine learning methods has grown in popularity, complexity, and quality over recent years. During that same time, researchers have recognized the limitations of statistical text analysis with limited training data. In response to the two primary challenges for statistical text analysis, dimensionality reduction and sparse data, many studies have focused on improving machine learning algorithms. Less research has been done, though, to examine and improve statistical machine learning methods in text classification from a linguistic perspective.

This study addresses this research gap by examining the …

The Effect Of Process Parameters And Surface Condition On Bond Strength Between Additively Manufactured Components And Polymer Substrates, Bharat Bhushan Chivukula

Graduate Theses and Dissertations

Additive patching is a process in which printers with multiple axes deposit molten material onto a pre-defined surface to form a bond. Studying the effect of surface roughness and process parameters selected for printing auxiliary part on the bond helps in improving the strength of the final component. Particularly, the influence of surface roughness, as established by adhesion theory, has not been evaluated in the framework of additive manufacturing (AM). A full factorial design of experiments with five replications was conducted on two levels and three factors, viz., layer thickness, surface roughness, and raster angle to examine the underlying effects …

Dynamic Warehouse Optimization Using Predictive Analytics., Parvaneh Jahani

Electronic Theses and Dissertations

The forward area is a small area of a warehouse with a low picking cost. Two approaches that are investigated for selecting the SKUs of this area and the allocated space are the static and the dynamic approaches. In the case that decisions about the forward area are made periodically (e.g. yearly) and the products' demand patterns are completely ignored, the FRP is static. We developed two heuristics that solve the large discrete assignment, allocation, and sizing problem simultaneously. Replenishing the same product in the same place of the forward area brings about a ``Locked" layout of the fast picking …

Order Picking Strategies For Healthcare Warehouses., Ehsan Khodabandeh

Electronic Theses and Dissertations

Order picking is the process of collecting goods and items in specified quantities from storage locations, in response to customer orders. Since many labor resources are involved in this process, finding ways to make it more efficient have been a primary goal for researchers and practitioners. Determining a better allocation of products to the storage areas, finding the best route and sequence to pick multiple products, and choosing the best picking policies to minimize congestion in the aisles are just a few of many objectives regarding order picking process. Due to regulatory compliances and the chance of product spoilage, additional …

Optimization Models And Algorithms For Demand Response In Smart Grid., Guangyang Xu

Electronic Theses and Dissertations

For demand response in smart grid, a utility company wants to minimize total electricity cost and end users want to maximize their own utility. The latter is considered to consist of two parts in this research: electricity cost and convenience/comfort. We first develop a system optimal (SO) model and a user equilibrium (UE) model for the utility company and end users, respectively and compare the difference of the two. We consider users' possible preference on convenience over cost-saving under the real-time pricing in smart grid, and each user is assumed to have a preferred time window for using a particular …

Simulation Modeling For Energy Consumption Of Residential Consumers In Response To Demand Side Management., Prajwal Khadgi

Electronic Theses and Dissertations

Energy efficiency in the electricity distribution system continues to gain importance as demand for electricity keeps rising and resources keep diminishing. Achieving higher energy efficiency by implementing control strategies and demand response (DR) programs has always been a topic of interest in the electric utility industry. The advent of smart grids with enhanced data communication capabilities propels DR to be an essential part of the next generation power distribution system. Fundamentally, DR has the ability to charge a customer the true price of electricity at the time of use, and the general perception is that consumers would shift their load …

Wells Fargo, Samsung And Spacex: The Dos And Don’Ts Of Today’S Quality Environment, Jim Burgin

Operations Management Presentations

Quality is everywhere, and is so critical to your success. This webinar will use Toyota’s 14 Principles as the springboard to discuss teach points from my Quality Management class. The title mentions a few companies where good practices or challenging activities provide a road map to success or failure. Rest assured there are many more. Burgin uses stories and experiences from class to illustrate quality concepts.

Rotorcraft Cockpit Simulation For Early End-User Design Decisions, Derek Millard, Bryan Mesmer

Von Braun Symposium Student Posters

No abstract provided.

Storytelling In Engineering Preference Communication, Giulia E. Palma, Bryan L. Mesmer, Jeffrey E. Dyas

Von Braun Symposium Student Posters

No abstract provided.

Fatigue Analysis Of The Welded Region In The Automotive Torsion Beam Rear Suspension System, Nan Zhan, Xiaochuan Zhang

The 8th International Conference on Physical and Numerical Simulation of Materials Processing

No abstract provided.

Simulation And Optimization Of Ant Colony Optimization Algorithm For The Stochiastic Uncapacitated Location-Allocation Problem, Jean-Paul Arnaout, Georges Arnaout, John El Khoury

Engineering Management & Systems Engineering Faculty Publications

This study proposes a novel methodology towards using ant colony optimization (ACO) with stochastic demand. In particular, an optimizationsimulation-optimization approach is used to solve the Stochastic uncapacitated location-allocation problem with an unknown number of facilities, and an objective of minimizing the fixed and transportation costs. ACO is modeled using discrete event simulation to capture the randomness of customers’ demand, and its objective is to optimize the costs. On the other hand, the simulated ACO’s parameters are also optimized to guarantee superior solutions. This approach’s performance is evaluated by comparing its solutions to the ones obtained using deterministic data. The results …

Improvement Of Work Process Performance With Task Assignments And Mental Workload Balancing, Cansu Kandemir

Engineering Management & Systems Engineering Theses & Dissertations

The outcome of a work process depends heavily on which tasks assigned to which employees. However, sometimes-optimized assignments based on employees’ qualifications may result in an uneven and ineffective workload distribution among them. Likewise, an even workload distribution without considering the employee's qualifications may cause unproductive employee-task matching that results in low performance of employees. This trade-off is even more noticeable for work processes during critical time junctions, such as in military command centers and emergency rooms that require being fast and effective without making errors.

This study proposes that optimizing task-employee assignments according to their capabilities while also keeping …

Development Of A Dsm-Based Model For Managing The Design Of Complex Systems Considering The Impact Of Technological Obsolescence, Gershom Kwaku Obeng

Mechanical & Aerospace Engineering Theses & Dissertations

Obsolescence has been a constant issue for process planners and designers and if not properly accounted for, obsolescence can become an expensive issue. As systems become more complex, interconnected, and nonhomogeneous, separate studies of single groups of equipment are no longer sufficient in modeling the obsolescence of the systems that they make up. The purpose of this dissertation is to model the likelihood of a process's design becoming obsolescent given the obsolescent behavior of the equipment used to complete the process. The methodology discussed in this work is based on a combination of using a systems engineering tool called the …

Map/Ph/1 Queueing Model With Working Vacation And Crowdsourcing, Srinivas R. Chakravarthy, Serife Ozkar

Industrial & Manufacturing Engineering Publications

Crowdsourcing has been used in different domains such as healthcare, computer science, environmental sciences, business and marketing. However, only recently, queueing models useful in the context of crowdsourcing have been studied. These studies involve queueing models of the type M/M/c, MAP/PH/1, and MAP/PH/c. In this paper we introduce vacation and working vacation in the context of MAP/PH/1 with crowdsourcing and highlight the qualitative aspects of the model through illustrative examples.

Systematic Identification Of Coordination Gaps In Pediatric Care, Diana M. Prieto, Anil Kumar, Catherine L. Kothari, Cheryl Dickson

Frontiers in Public Health Services and Systems Research

In the United States, the status of coordination among pediatric care services is not well understood. Through the use of quality improvement (QI) techniques, coordination gaps were systematically identified in the interagency network of pediatric services in Kalamazoo MI. Gaps were found in transportation resources, follow-up procedures, awareness of services, interagency communication, insurance limitations, population behaviors, and resource utilization. This preliminary study reveals the need for (1) protocols for intra- and inter-agency communication, (2) mechanisms for easy and fast retrieval of pediatric resources, and (3) health information exchange.