Mechanical Engineering Commons^™

Eletric Charging Arm Mechanism - E-Charm, Jacob A. Lewis, Gabriel A. Greer

Williams Honors College, Honors Research Projects

As demand for electric and hybrid vehicles continues to rise, many EV owners rely on home charging in their garages. Gabriel Greer and I’s Senior Design Project, the Electric Charging Arm Mechanism (ECHARM), addresses this by creating a robotic system that autonomously detects a vehicle’s charging port, connects to it, and returns to a rest position when charging is complete. ECHARM is designed as a six-axis robotic arm with wrist and shoulder joints driven by stepper motors through custom cycloidal drive gearboxes. A closed-loop control system using rotary potentiometers ensures precise motion control. At the end of the arm is …

Analysis Of Policies And Incentives For The Successful Implementation Of Hydrogen-Fueled Medium-Duty And Heavy-Duty Vehicles In Humboldt County, California, Alka Verma

Cal Poly Humboldt theses and projects

The 21st century has seen a significant rise in global greenhouse gas (GHG) emissions, with the transportation sector contributing 23% of these emissions. Medium-duty and heavy-duty vehicles (MD/HD) are particularly impactful, accounting for over a quarter of transport-related emissions. In Humboldt County, California, transportation represents 53% of total emissions, with MD/HD vehicles being a major contributor. As light-duty vehicles shift to zero-emission alternatives, the MD/HD sector faces unique challenges. Hydrogen fuel cell vehicles offer a promising solution, providing longer range, higher energy density, and quicker refueling compared to battery electric vehicles (BEVs). These features make hydrogen an attractive option for …

Design, Construction, And Initial Testing Of A Oxy-Acetylene Testing Facility, Blake Bowman, Davide Viganò

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Thermal Protection Systems (TPS) are critical for atmospheric re-entry and hypersonic flight vehicles, yet ground-based evaluation of TPS materials remains challenging due to the cost, complexity, and limited availability of large arc-jet and inductively coupled plasma (ICP) facilities. Oxy-acetylene testing provides a low-cost and accessible alternative for preliminary material screening, sensor development, and fundamental studies of material response under high heat-flux conditions. This paper presents the design, construction, and initial validation of the High-Enthalpy Acetylene Testing (HEAT) facility at Missouri University of Science and Technology. The facility incorporates a modular experimental architecture, independently controlled oxygen and acetylene mass-flow systems, and …

Tomo-Piv Study Of Baseline Flow Structures Behind A Strut Injector, Josiah Mcdermott, Connor Bell, Davide Viganò

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Stabilizing combustion in scramjet engines is a formidable challenge due to the small-time scales afforded for air-fuel mixing. Numerous studies in this area have demonstrated the potential of strut-style platforms for fuel injection and mixing enhancement, which remains an active area of research. In the Aerodynamics Research Laboratory at Missouri S&T, a strut-style injector system has recently been installed. In this study, we characterize the baseline flow structures behind this platform absent fuel injection. The wake generated by a strut itself has an appreciable impact on the resulting air-fuel mixing, which motivates its characterization. In future studies, this characterization will …

Computational Fluid Dynamics Simulation Of In-Situ Plasma- Assisted Cold Spray, Lucas Degen

Electronic Theses and Dissertations

Cold spray is a solid-state form of additive manufacturing with high versatility and widespread applicability, especially in relation to metal coatings. Many applications exist within the fields of aerospace, defense and energy systems to obtain sustainable, temperature and corrosion resistant, robust coatings. High-strength alloys and refractory metals generally encounter challenges with regards to cold spray coating adhesion and overall deposition efficiency. Heat induced methods of post-processing or in-situ treatment have been explored to encourage particle softening in the cold spray plume, as well as coating recrystallization to enhance material properties. These approaches have primarily been limited to an experimental approach, …

Effects Of Hydrogen Enrichment And Premixing On Flame Stability In A High-Pressure Axial-Stage Combustor, Alexandre Fernandes C. Santiago Filho

Honors Undergraduate Theses

The addition of hydrogen to conventional fuels enhances reactivity and can increase the risk of flashback in premixed gas turbine combustors. This study investigates the effects of premixing length and hydrogen concentration on flame stability in a high-pressure axial-stage combustor. Experiments were conducted at the UCF Propulsion and Energy Research Laboratory using a two-stage configuration, where the primary stage provided a high-temperature vitiated crossflow using a hydrogen-piloted, premixed methane–air mixture, and hydrogen-enriched methane–air mixtures were injected through a concentric fuel-tube injector in the axial stage. Premixing length was varied for pure hydrogen flames, and hydrogen concentration was varied at a …

Evaluation Of The Long-Term Sealability Performance Of Aramid Fiber Nitrile-Based Gaskets, Salome Ramirez

Honors Undergraduate Theses

The reliability of sealed, oil-filled containers is critical for maintaining the operation of high-voltage energy systems, in which the sensitive electronics need to be isolated from the cyclic conditions associated with outdoor environments. New materials bring the possibility of extending service lifetimes and maintenance intervals. Aramid fiber nitrile-based gaskets are an attractive alternative to conventional gasket choices due to their long-term stability in various environments and compatibility with porcelain, metals, and plastics. For newly designed porcelain-to-metal fittings, understanding the behavior of the candidate gasket material under realistic loading conditions is essential to ensure long-term seal integrity and equipment safety. Traditional …

Increasing Actuation Authority And Bandwidth For Aeromechanics Testing: A Piezoelectric-Based Approach, Sydney A. Giannuzzi

Graduate Studies Theses and Dissertations 2026

Flutter in turbomachinery poses significant risks to aerospace systems, requiring accurate identification of flutter boundaries to ensure operational safety. Traditional binary “flutter / no flutter” testing methods provide limited data without error margins. Aeromechanical Identification Methodology (AIM) offers a safer alternative by mapping aeromechanical damping across operational conditions using non-contact excitation. However, current AIM actuators are constrained to excitation frequencies below 500 Hz, limiting their effectiveness and applicability. To bridge this gap, this research analyzed and validated performance of a novel piezoelectric-based oscillatory flow injection valve (NOVA) designed to deliver high-bandwidth, high-authority actuation for expanded flutter boundary mapping.

NOVA was …

Multi-Objective Optimization Strategy For Component Sizing In Solar-Hydrogen Microgrids Using An Advanced Hybrid Genetic Algorithm, Dylan Jones

UNF Graduate Theses and Dissertations

This thesis presents the development of a genetic algorithm (GA) optimization framework for the design and component sizing of hybrid solar-hydrogen microgrids. The framework addresses a critical gap in research and existing commercial tools by unifying performance maximization and cost minimization objectives across both grid-tied and islanded configurations. Integrating solar photovoltaics, electrolyzers, hydrogen storage, fuel cells, and batteries, the GA employs adaptive weighting and dynamic boundary constraints to balance technical feasibility with economic efficiency. To ensure real-world viability, the algorithm relies on a novel Daylight Sun Factor (DSF) for localized solar assessment and was rigorously validated against multi-year, high-fidelity irradiance …

Mechanical Behavior Of Additively Manufactured Ti-6al-4v Eli Parts: Effects Of Laser Parameter Selection, Samuel Lopez

UNF Graduate Theses and Dissertations

Additive manufacturing (AM) of TI-6AL‑4V Extra‑Low Interstitial (ELI) enables complex geometries for fatigue‑critical medical device applications, yet fatigue performance remains sensitive to process‑induced defects. This work investigates the effect of laser process parameter selection on the microstructure, mechanical properties, and fatigue behavior of TI- 6AL‑4V ELI fabricated via laser powder bed fusion (L‑PBF) using a Renishaw RenAM system. The influence of laser parameters was isolated by holding powder chemistry, build orientation, scan strategy, sub‑transus annealing, and post‑processing constant between a non‑optimized baseline and an optimized parameter set selected based on tensile performance.

Optical microscopy showed the optimized condition exhibited improved …

The Effects Of Weathering On The Very High Cycle Fatigue Behavior Of Aluminum 6061-T6, Rama Albatesh

UNF Graduate Theses and Dissertations

Aluminum 6061-T6 is commonly used in structural and transportation applications due to its strength-to-weight ratio, corrosion resistance, and ease of manufacturing. In many practical situations, components made from this alloy experience cyclic loading while exposed to environmental conditions such as humidity, temperature changes, and ultraviolet radiation. These factors can affect surface integrity and fatigue performance, especially in the very high-cycle fatigue (VHCF) regime.

This study aims to explore how accelerated weathering impacts the ultrasonic fatigue behavior of Aluminum 6061-T6. First, assess the material through tensile testing to determine its mechanical properties. Then conducted microstructural analysis using optical microscopy, scanning electron …

Development And Testing Of A Low-Cost Inertial Impact Sensor, Gabriel Michael Pesek

UNF Graduate Theses and Dissertations

Acceleration sensors have seen increasing usage within sports to detect when somebody receives an impact to their head which can potentially lead to Traumatic Brain Injury (TBI). While adoption of these sensors has steadily risen, the cost of these sensors is often cited as a reason they have not been as widely adopted, especially for amateur teams. This leads to the need for a lower-cost option for detecting these impacts. To fill this gap, a low-cost, lightweight acceleration sensor was designed that exploits the inertia of a working fluid on impact in order to rupture a metallic membrane which acts …

Thermomechanical Modeling Of Transpiration Surfaces For Hypersonic Propulsion, Spencer D. Smith

Graduate Studies Theses and Dissertations 2026

Hypersonic flight vehicles are a promising form of high speed passenger transport and efficient space access architectures. However, they are fundamentally a thermally limited technology. High heat fluxes exceeding 10 MW/m2 and gas temperatures between 3000-4000K can be found both within the engine, and on the outer surface. Current conventional engineering materials are non-viable at these conditions. In order to make these materials viable, active cooling strategies could be utilized. One particularly promising type is transpiration cooling, where a coolant is diffused through a porous surface. Although researched heavily in the 1960s, adoption is still minimal. Part of the reason …

Experimental Characterization Of Obstacle-Driven Ddt And The Performance Of Relief Dump Tanks In Detonation Systems, Bryan Suarez

Graduate Studies Theses and Dissertations 2026

This study investigates the lifecycle of a detonation event in a modular detonation
tube facility. It focuses on the mechanisms of deflagration-to-detonation transition
(DDT) and the effectiveness of a pressure relief system. With a stoichiometric
hydrogen-oxygen mixture, the research aims to characterize the effect of
interchangeable turbulator obstacles on the DDT process. By varying blockage
ratios and obstacle geometries in the pre-detonation section. This study identifies
how physical characteristics influence transition efficiency. The experimental data
collected includes pressure spikes and wave speed which were then used to
validate against the Chapman-Jouguet (CJ) theory at initial pressures of 350 Torr
and …

Cfd Analysis Of A Full Heat Exchanger Between Ammonia And Supercritical Co2 In Aviation Application, Mairah Ahmed

Graduate Studies Theses and Dissertations 2026

The aviation industry’s transition toward lower-carbon propulsion systems has accelerated interest in alternative fuels, including ammonia–hydrogen fuel blends. In this work, a supercritical CO2 Brayton cycle is integrated with the exhaust stream of a turbofan engine to recover waste heat and utilize it for ammonia preheating and cracking. The recovered thermal energy raises the ammonia temperature to the level required for catalytic decomposition, enabling onboard hydrogen production. The proposed architecture combines ammonia cracking with a high-bypass, two-shaft turbofan engine representative of the propulsion system employed on the Boeing 737 MAX 8. This approach addresses the challenges associated with onboard hydrogen …

Pseudo-Boiling Of Supercritical Co2 In A Parallel-Flow Microchannel And A Micro-Jets Impingement Device And Single-Phase And Two-Phase Heat Transfer Of Subcritical Co2 Jets, Pranzal Ahmed

Graduate Studies Theses and Dissertations 2026

Carbon dioxide (CO2) is gaining attention as a low-toxicity, zero-ozone-depletion refrigerant with a global warming potential of 1, making it an attractive alternative to synthetic HFCs/HFOs. Near its critical point, CO2's thermophysical properties change sharply with small shifts in temperature and pressure — a behavior that can be exploited to enhance heat transfer in trans-critical power cycles and electronics cooling. This dissertation experimentally investigates heat transfer during the pseudo-boiling of supercritical CO2 in a parallel-flow microchannel and a micro-jet impingement device, alongside CO2 flow boiling and single-phase water heat transfer in micro-jet impingement. Using microfluidic devices instrumented with embedded resistance …

Machine Learning Modeling Of In-Situ Effective Thermal Conductivities And Ablation Behaviors Of Ceramic Matrix Composites Under Hydrogen Combustion Environments For Gas Turbine Engines, Jayanta Bhusan Deb

Graduate Studies Theses and Dissertations 2026

Through the integration of experimental characterization, machine learning, deep learning, numerical modeling, and physics-informed artificial intelligence, this dissertation explores the thermal performance of polymer-derived ceramic matrix composites (CMCs) for hydrogen combustion environments. The polymer infiltration and pyrolysis (PIP) process was used to create Yttria-stabilized zirconia (YSZ)-fiber-reinforced ceramic matrix composites, which were then experimentally assessed under hydrogen torch and hydrogen combustion conditions typical of next-generation gas turbine and aerospace propulsion systems. Front- and back-surface temperature measurements were used to continually monitor thermal reactions, and post-test microstructural characterization and numerical simulations were carried out to evaluate material integrity and heat-transfer behavior. To …

Performance Analysis Of Labyrinth And Hybrid Seals For Supercritical Co₂ Turbomachinery Applications, Ghanshyam Sarobar Mandal

Graduate Studies Theses and Dissertations 2026

Leaks account for large losses in turbomachinery systems, which has led to research on sealing technologies. The work presented studies the effect of a hybrid seal combining conventional labyrinth geometry and honeycomb structure by simulating supercritical carbon dioxide (sCO₂) flow through this geometry. The CFD solver compares effects such as changes in mass flow rate, formation of vortices, pressure profile, and seal performance as geometry angles of labyrinth teeth and honeycomb walls change at conditions normally found at higher pressures in these seals. Honeycomb walls were placed on the stator, ranging from 125°< θc< 55°. Labyrinth teeth were placed on the rotor at the same degrees. Honeycomb cell diameters were also varied, creating more resistance and turbulence within the flow. It was discovered that the honeycomb angle created stronger effects on vortices and boundary layer formation, while the labyrinth angle mainly affected the throttling of flow and loss generation. Combining all three angles created a relationship dictating the seal leakage. Dimensions of seals were based on gas turbine seals with changes to meet sCO₂ conditions. ANSYS was used to simulate static and rotating conditions until convergence on a specific geometry

Experimental Demonstration Of A Laboratory Scale Packed Bed Reactor For Thermochemical Energy Storage Using Embedded Heating Elements, Zachary Monem

Graduate Studies Theses and Dissertations 2026

Thermochemical energy storage (TCES) is an emerging technology that is being studied as a carbon-neutral renewable alternative to conventional methods of large-scale power generation, such as the utilization of fossil fuels. TCES makes use of thermochemical materials to store and discharge energy in two-step reversible chemical reactions. Among the most promising TCES materials are metal oxides, which possess significantly higher energy storage densities compared to other TCES materials; consequently, thermochemical reactors are used to store and discharge large amounts of energy during reduction-oxidation cycles using metal oxide materials. The current work focuses on the design and experimental demonstration of a …

Experimental And Computational Characterization Of A Rotorcraft-Tiltrotor Model Using Morphing Wings For Whirl Flutter Instability, Darrell Nieves Lugo

Graduate Studies Theses and Dissertations 2026

Tiltrotor rotorcraft configurations combine the capabilities of vertical and forward flight, offering a crucial and advantageous design for maximizing the operational flight envelope. This versatility enables broad adaptability across numerous designs and platforms, including unmanned aerial vehicles (UAVs), micro-air vehicles (MAVs), and vertical take-off and landing (VTOLs) aircraft. However, propeller-based aircraft are susceptible to an aeroelastic instability at high flight speeds known as whirl flutter. This instability phenomena is a crucial research task and problem to investigate, as with advances in manufacturing and vehicle designs, these can yield new rotorcraft formats capable of advancing the flight envelopes at higher cruise …

Two-Phase Transcritical Carbon Dioxide Flow At The Microscale For Thermal Management Applications, Soroush Niazi

Graduate Studies Theses and Dissertations 2026

High-power electronic and power-conversion devices now generate heat fluxes that exceed what conventional air- and single-phase-liquid cooling can dissipate, motivating the search for more capable coolants and cooling mechanisms. Carbon dioxide is an attractive candidate for this role: it is inexpensive, non-toxic, and environmentally friendly, and near its critical point its thermophysical properties change rapidly, which raises the heat-transfer coefficient. In addition, a large pressure drop produces strong cooling through the Joule–Thomson effect and phase change, so that the throttling element itself becomes a source of cooling. This dissertation studies the throttling, phase change, and choking of high-pressure carbon dioxide …

On Performance And Applications Of A Liquid Fueled Pulsed Flame Jet Igniter, Gerardo A. Rodriguez

Graduate Studies Theses and Dissertations 2026

As global demands for supersonic and hypersonic flight heighten, high-speed air breathing propulsion technologies stand out as a worthwhile direction to overcome many of the limitations that turbomachinery-based engines face at supersonic speeds. Air breathing propulsion concepts are attractive for their geometrical simplicity, using supersonic incoming air to provide compression. Scramjet flight vehicles operate within the hypersonic flight regime and have been a global research topic, especially in the 21st century, for defense and combined cycle engine architectures. As scramjet technology continues maturing towards widespread use, efforts have converged on liquid hydrocarbon fuels for storage, range, and operational benefits. Flight …

Study On Fracture Toughness Under Different Modes Through Continuum Damage Mechanics Based Fracture Locus, Yeting Sun

Graduate Studies Theses and Dissertations 2026

Traditional elastic-plastic fracture mechanics (EPFM) relies on crack-tip analysis, whereas continuum damage mechanics (CDM) is typically calibrated from uncracked bodies. This dissertation aims to bridge the gap between these two fundamental branches by explicitly linking fracture toughness with ductile damage models. Based on the assumptions regarding Mode I crack deformation, analytical solutions are derived to establish a novel relationship among Mode I fracture toughness, CDM-based ductile fracture strain, and material strain hardening capability. This theoretical framework is subsequently extended to encompass Mode II and Mode III loading conditions. To validate the proposed relationships, finite element (FE) models are developed in …

Advanced Ysz/Si(B)Cn And Bnnt/Si(B)Cn Ceramics Matrix Composites For Extreme Environments In Hydrogen Combustion, Yiting Wang

Graduate Studies Theses and Dissertations 2026

The growing demand for carbon-neutral energy conversion has accelerated the development of hydrogen-fueled gas turbine systems, which operate at significantly higher temperatures and more chemically aggressive environments than conventional natural gas turbines. To meet these stringent requirements, ceramic matrix composite (CMC) materials consisting of yttria-stabilized zirconia (YSZ) fiber reinforced Si(B)CN ceramic matrix were developed. To further enhance in-plane heat dissipation, thermal stability, thermal shock resistance, and thermal cycling performance, a Si(B)CN/Boron Nitride Nanotubes (BNNT) nanocomposite coating was incorporated onto the YSZ/Si(B)CN composites. Microstructural characterization confirmed the formation of a continuous Si(B)CN ceramic matrix reinforced with uniformly distributed BNNTs. The resulting …

Turbine Exhaust Cylinder And Manifold Wake Interactions At High Swirl Angle, Christian A. Anzalotta

Graduate Studies Theses and Dissertations 2026

A commonly observed flow interaction in industrial gas turbine (IGT) exhaust diffuser configurations is investigated, where upstream structural wakes interact with downstream airfoil-like components, potentially leading to unsteady loading. To better understand the mechanisms contributing to this behavior, a scale-model is designed. Dynamic similarity is achieved by matching the Strouhal number (St) of the vortex shedding from the strut. A bell-mouth followed by a swirler is installed in front of the strut to mimic the flow angles at the inlet section of the turbine exhaust. Experiments are conducted for three swirl angles, namely, 30°, 45°, and 60°. Power spectra computed …

A Framework For Optimizing Creep Model Parameters From Conventional And Accelerated Creep Tests, William D. Day

Graduate Studies Theses and Dissertations 2026

The demand for efficiency in power generation and propulsion requires higher firing temperatures and reduced cooling air consumption which raises metal temperatures. This makes simplistic creep evaluations, such as Larson-Miller and Orr-Sherby-Dorn parameters, inadequate. Finite element analysis (FEA) must simulate primary and secondary creep, predict failure, and provide design guidance. Gas turbine components, expected to last over 100,000 hours, often require extrapolation of limited test data for new materials. It is essential that robust creep simulations be developed efficiently, accurately, and effectively use limited test data.

This dissertation describes an optimized framework for efficient creep testing and rapid construction of …

Cylinder Wake Stability Effects Of Passive Forebody Modification And Active Harmonic Actuation, Matt Duran

Graduate Studies Theses and Dissertations 2026

This dissertation investigates the manipulation of global and three-dimensional instabilities in the wake of a circular cylinder through two separate flow control methods. This study first focuses on the influence of attached leading edge forebodies as a form of passive flow control designed to introduce upstream streamline curvature, where the curvature takes the form of a concave and convex case. We demonstrate that for both cases this induced curvature significantly modifies the primary instability, which suppresses periodic vortex shedding (Von Kármán vortex street). We found an increase in critical Reynolds number of 56.6 and 60.1 for the concave and convex …

Processing, Characterization And Performance Of Ceramic Liners For Hydrogen Gas Turbine Engines, Fahim Faysal

Graduate Studies Theses and Dissertations 2026

Advanced ceramics and ceramic matrix composites (CMCs) are known for their endurance at high temperatures. This study investigated the fabrication and testing of two material systems: silicon carbide nitride (SiCN) reinforced with yttria-stabilized zirconia (YSZ) fiber manufactured through polymer infiltration and pyrolysis (PIP), and 3D-printed alumina (Al₂O₃) ceramics. The CMC thermal stability at high temperatures was explored through a hydrogen torch test. The CMC surface could withstand a temperature of 1,400°C for 10 minutes during the torch test. Furthermore, the internal surface of a hydrogen combustion chamber was coated with CMC to assess its applicability as a protective barrier against …

The Development Of An Experimental Chemical Reactor Network Facility For Power Generation And Aviation Gas Turbines, Kesly Lubin

Graduate Studies Theses and Dissertations 2026

Gas turbines are the backbone of power generation globally; however, they are also one of the largest contributors to greenhouse gases and harmful emissions. Advanced combustion strategies, when applied to energy generation, can offer increased optimization of the combustion process with more complete and efficient combustion. With global efforts to reduce NOx formation in energy generation, combustion staging strategies like Rich Quench Lean (RQL), Lean-Premixed (LPM), and Exhaust Gas Recirculation (EGR) have gained more attention in research. The major challenge that exists in the research sector is the ability to evaluate and further develop these techniques at a fundamental level. …

Characterization And Experimental Study Of Ammonia-Hydrogen Flames Inside A Toroidal Jet-Stirred Reactor At Atmospheric Conditions, Oli Marquez Valenzuela

Graduate Studies Theses and Dissertations 2026

Due to rising concerns about global surface temperatures and carbon emissions, there has been an increased interest in studying alternative fuels. Ammonia and hydrogen are fuels with the potential to replace general biofuels, hydrocarbons, and sustainable aviation fuels, as they do not contain any carbon, eliminating carbon emissions. However, they are both difficult to work with. Hydrogen has great combustion characteristics such as low ignition energy, high flame speed and lower heating value. However, it is volatile and difficult to store, requiring it to be compressed to high pressure or cooled to incredibly low temperatures. Ammonia can be used as …