Mechanical Engineering Commons^™

Parametric Study Of Residual Stresses In Wire And Arc Additive Manufactured Parts, Hisham Khaled Jamil Abusalma

Mechanical & Aerospace Engineering Theses & Dissertations

Wire and Arc Additive Manufacturing (WAAM) is a cost-effective additive manufacturing process due to its capability to fabricate large metal parts with high deposition rate and low equipment cost. Although this method is gaining popularity in manufacturing industry, more research is needed to understand process parameters’ effects on residual stress (RS) distribution and part distortion. As such, a 3D thermo-elastic-plastic transient model was established in ABAQUS and employed to investigate the effect of process parameters such as the torch speed, the deposition power and the interlayer dwell time on RS distribution and distortion in WAAM part. The numerical model utilized …

Radio Frequency Emissions From Dark-Matter-Candidate Magnetized Quark Nuggets Interacting With Matter, J. Pace Vandevender, C. Jerald Buchenauer, Chunpei Cai, Aaron P. Vandevender, Benjamin A. Ulmen

Michigan Tech Publications, Part 1

Quark nuggets are theoretical objects composed of approximately equal numbers of up, down, and strange quarks. They are also called strangelets, nuclearites, AQNs, slets, Macros, and MQNs. Quark nuggets are a candidate for dark matter, which has been a mystery for decades despite constituting ~ 85% of the universe’s mass. Most previous models of quark nuggets have assumed no intrinsic magnetic field; however, Tatsumi found that quark nuggets may exist in magnetars as a ferromagnetic liquid with a magnetic field BS = 1012±1 T. We apply that result to quark nuggets, a dark-matter candidate consistent with the Standard Model, and …

Additive Manufacturing-Enabled Design, Manufacturing, And Lifecycle Performance, Tao Peng, Yi Zhu, Ming Leu, David Bourell

Mechanical and Aerospace Engineering Faculty Research & Creative Works

No abstract provided.

Analysis Of Glass Transition Temperature Of Pcb & Substrate Using Dynamic Mechanical Analysis & Thermomechanical Analysis, Shristi Yadav

Mechanical and Aerospace Engineering Theses - Archive

Electronic Packaging materials and their properties examines the array of packaging architecture, outlining the classification of materials and their use for various tasks requiring performance over time. Glass transition temperature plays a vital role in the field of Electronic Packaging. It is the temperature range where the material changes from a rigid glassy material to a soft (not melted) material and is usually measured in terms of the stiffness or modulus. The commonly used component in today’s electronics world are PCBs and substrate which are an integral part of it. There are few known ways of finding out the Glass …

Synthesis And Characterization Of Non-Pgm Catalysts For Fuel Cell Applications, Sudharsan Sridhar

Masters Theses

Fuel Cells convert the chemical energy of a fuel and an oxidizing agent into electricity through a pair of redox reactions. Proton Exchange Membrane (PEM) fuel cells convert (efficiency-60%) hydrogen and air to power the electric motors with zero emissions, facilitating the development of environmentally friendly and sustainable automobile technologies. One of the major obstacles for larger commercial viability of Fuel Cells for automobile applications is their cost-effectiveness. Currently, fuel cells use platinum as a catalyst material, which is prohibitively expensive for commercial automobile applications. The development of non-Platinum Group Metal (non-PGM) catalyst materials with similar electrochemical performance to that …

A Comparison Of Pid And Sliding Mode Controllers When Applied To The Orbit Raising Of A Satellite Using Solar Sail Propulsion, Kayla Marie Ormiston

Doctoral Dissertations and Master's Theses

Solar Sail spacecraft have become increasingly popular due to their ability to perform long term missions without the need for propellant. Because solar sail propulsion is so unique, most research has been focused on developing new mechanical control techniques. However, it can be argued that more advanced control algorithms can be used to mitigate the shortcomings of commonly used control actuators, specifically reaction wheels, when applied to solar sails. This thesis will research how a sliding mode controller compares to a PID controller with respect to settling time and state response error over a range of maximum reaction wheel torque …

Deepsea Coral Sample Container, Sara Passantino, Andrew Noble, Casey Smith, Thomas Smith

Mechanical Engineering

In order to better understand the health of our oceans and the species that inhabit them, scientists often collect samples for later analysis onshore. The demanding deep-sea environment makes this collection process a challenging engineering task. Samples must first be located, then removed from the seafloor and stored for transportation to the surface. The performance of the engineered solutions that complete each of these tasks is critical in allowing marine scientists to maximize the insight obtained from their expeditions. Marine Applied Research and Exploration (MARE) is an organization that performs such collection of organisms with the help of remotely operated …

Globally Optimal Passive Compliance Control For Tasks Having Multiple Homotopy Classes, Jacob J. Rice, Joseph M. Schimmels

Mechanical Engineering Faculty Research and Publications

Redundant serial manipulators with variable stiffness actuators (VSAs) are capable of passive compliance control, in which the elastic behavior of the end-effector is controlled for robust interaction with a stiff environment. This paper addresses the problem of finding the globally optimal joint manipulation path (sequence of joint positions and compliances) that yields a desired task manipulation path (sequence of end-effector positions and compliances) when there is one degree of redundancy. The space of admissible joint paths can be very complex, with multiple bifurcations resulting in multiple homotopy classes of joint paths. Bifurcations due to singularities in the combined kinematic and …

Mono And Multi-Objective Optimization And Modeling Of Machining Performance In Face Milling Of Ti6al4v Alloy, Al Mazedur Rahman

Theses and Dissertations

Titanium alloys are extensively used in numerous industries like aerospace, automotive, military, etc., due to their exclusive characteristics. But machining these alloys has always been challenging for manufacturers. This research investigates the effect of radial depth of cut on cutting forces, tool life, surface roughness (Ra), and material removal rate (MRR) during face milling of Ti6Al4V alloy. It also aims to perform mono and multi-objective optimization of response characteristics to determine the optimal input parameters, namely cutting speed, feed rate, and radial depth of cut. Taguchi method and analysis of variance (ANOVA) have been used for mono-objective optimization, whereas Taguchi-based …

Modeling And Analysis For Unit Cell Size, Material Anisotropy And Material Imperfection Effects Of Cellular Structures Fabricated By Powder Bed Fusion Additive Manufacturing., Yan Wu

Electronic Theses and Dissertations

Cellular structures are networks of interconnected struts or walls with porosities and are widely found in many natural load-bearing structures such as plants and bones. Cellular structures offer unique functional characteristics such as high stiffness to weight ratio, tailorable heat transfer coefficient, and enhanced mechanical energy absorption, which makes them highly attractive in various engineering disciplines such as biomedical implants, electrodes, heat exchangers, and lightweight structures. There exists an abundance of literatures that have investigated various mechanical properties of various cellular structures such as Poisson’s ratio, elastic modulus, ultimate strength, yield strength, and failure characteristics. Based on the classic cellular …

Development Of A Pediatric Cardiac Assist Maglev Pump For Use With A Universal Driver System., Landon Heath Tompkins

Electronic Theses and Dissertations

Heart failure (HF) remains the leading cause of death, affecting 26 million adults worldwide and 6.5 million adults in the United States. Pediatric HF patients have been a historically underserved population with few options for mechanical circulatory support (MCS) therapy, a leading treatment as an alternative to heart transplantation. To address this clinical need, the Inspired Universal MagLev System is being developed; a low cost, universal magnetically levitated extracorporeal MCS system with interchangeable single-use pumps that will ultimately provide adult and pediatric patients ventricular and respiratory assist therapies. The Inspired Pediatric VAD is the first single-use pump application for this …

Attitude Determination And Control Of Arksat-1, Jared Gilliam

Mechanical Engineering Undergraduate Honors Theses

ARKSAT-1 is a nanosatellite developed at the University of Arkansas as part of NASA’s CubeSat Launch Initiative (CSLI). The goal of ARKSAT-1 is to utilize an LED emitter paired with a ground-based tracking system to perform measurements of the composition of the atmosphere using spectroscopy. As part of its function, it is imperative that the satellite is able to control its orientation so that the emitter is aligned as closely as possible with the ground tracker. To do this, the attitude control system of ARKSAT-1 uses magnetic actuators to create a torque on the satellite by interacting with Earth’s magnetic …

Real-Time Intelligent And Multi-Spectral Inspection Of Structural Components, Mst Mousumi Rizia

Open Access Theses & Dissertations

Conventional, manual inspection methods are the most commonly used inspection approaches to this day; that cause downtime and can be erroneous due to their repetitive nature, heavy workload, and human error. The overarching goal of this work is to advance structural inspection with intelligent and autonomous techniques across infrastructures. In particular, this project will develop path-planning schemes for close navigation around the structures and intelligent algorithms for crack and corrosion detection.

The introduced novel navigation method uses advanced manufacturing techniques to generate aerial inspection trajectories in GPS-denied areas. The proposed method is validated using the `Gazebo' robotics simulator; the results …

The Implementation And Comparison Of Fuzzy Logic Control Systems To Modern Control Methods On Low-Cost Hardware, Cristian A. Barron

Theses and Dissertations

Modern control engineering provides many options to automate systems for which a mathematical model is required. Another control does not rely on the mathematical model of the system and is known as fuzzy logic control. In this study, a literature review is conducted on existing control systems strategies such as proportional integral and derivative (PID), linear quadratic regulator (LQR), and fuzzy logic controller (FLC), the complexity of the systems they control, and their strengths and weaknesses. In addition, a series of experiments are conducted, both through simulations in MATLAB Simulink and using their implementation using the actual physical hardware to …

Optimizing A Railroad Bearing Condition-Monitoring Algorithm For Use With An Onboard Wireless Low-Power Sensor Module, Jonas Regan Leano Cuanang

Theses and Dissertations

An algorithm that utilizes vibration measurements was developed by the UTRGV Center for Railway Safety to monitor the condition of railroad bearings. This algorithm uses the data collected from accelerometers on the bearing adapters to determine if there is a defect, where the defect is within the bearing, and the approximate size of the defect. Laboratory testing was performed on the UTCRS single bearing test rig. A four-second sample window of the recorded vibration data is used by the algorithm to reliably identify the defective component inside the bearing with up to a 100% confidence level. However, considerable computational power …

Effect Of Adding Palm Fiber To Thermal Conductivity Of Quick Set Concrete, Monica Garcia

Theses and Dissertations

As climate change becomes a more dire issue and more readily accepted by those in power, the demand for local and systemic solutions grows louder. In urban environments, one issue of concern is the contribution of anthropogenic heat from buildings which contributes to localized warming of the environment. A method that can reduce anthropogenic heat is decreasing the thermal conductivity of building materials. The objective of this study is to examine the possibility of using palm fibers to reduce the thermal conductivity of quick-set concrete samples. The data gathered in this study are used to determine the thermal conductivity value …

The Design, Fabrication, And Testing Of A Cooling Garment, Richard James Garza

Theses and Dissertations

The aim of this research is to design a device or technology capable of cooling the user – such as a college student walking to class, for example – in a manner as convenient as putting on a jacket. The idea is to use the peltier effect – a phenomenon in which two dissimilar semi-conductors heat up and cool down with the application of an electric current – as the source of heat absorption used to cool the user. In this research it will be determined whether or not it is feasible to use such a phenomenon to keep the …

Assessing The Performance Of Reconditioned Railroad Tapered-Roller Bearings Used In Freight Rail Service, Veronica Valeria Hernandez

Theses and Dissertations

The rail industry currently utilizes two wayside detection systems to monitor the health of freight railcar bearings in service: The Trackside Acoustic Detection System (TADS™) and the wayside Hot-Box Detector (HBD). Bearings that are removed from service are sent to specialized facilities where they undergo a reconditioning process before the bearings can be returned to rail service. The reconditioning process has been used for decades although there has been no previous study on the effectiveness of the reconditioning process on defective bearings that were removed from service. This persuaded the researchers from the University Transportation Center for Railway Safety (UTRCS) …

Electromagnetic Interference Shielding Effectiveness Of Interlayered Systems Containing Metal-Oxide, Conducting Polymer And Carbon Nanotube Reinforced Polymeric Composites, Shaik Merkatur Hakim Marjuban

Theses and Dissertations

The Electromagnetic Interference (EMI) Shielding Effectiveness (SE) has become one of the important requirements for the devices associated with telecommunication systems consisting of large frequency bands. The degradation of the quality of transmitting signal influenced by frequencies emitting from external sources can be reduced by covering the circuits of the devices by EMI Shielding materials like polymer composites, metal-based nanofiber mats, the metal of oxide films, etc. The investigation strives for the attenuation of EMI by introducing two composite mats from conducting polymer-based, multiwalled carbon nanotubes (MWCNTs) coated Nylon 6 nanofiber composites. Two other composite mats are also developed by …

Vibration Analysis Of Simultaneous Drilling And Reaming Bha, Mohammed F. Al Dushaishi, Daniel S. Stutts

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The drillstring used in the oil and gas exploration is a complex structure due to the different forces acting on it. One of the primary sources of drillstring vibrations is the cutting forces caused by the drill bit contact with the rock formation. In some drilling applications, such as hole enlargement and underreaming, the source of the cutting action originates from the drill bit as well as the reamer which increases the dynamic complexity of the drillstring. This paper’s objective is to investigate the torsional vibration behaviors of the bottom hole assembly (BHA) under simultaneous drilling and reaming. More specifically, …

Coalescence Speed Of Two Equal-Sized Nanobubbles, Eric Bird, Jun Zhou, Zhi Liang

Mechanical and Aerospace Engineering Faculty Research & Creative Works

In This Work, We Use Molecular Dynamics (MD) Simulations Coupled with Continuum-Based Theoretical Analysis to Study the Coalescence Dynamics of Two Equal-Sized Nanobubbles (NBs). We First Derive a Governing Equation for the Evolution of the Capillary Bridge Radius between Two Coalescing NBs from the Axisymmetric Navier-Stokes Equation. to Verify the Prediction from the Governing Equation, We Carry Out MD Simulations of the Coalescence of Two NBs in a Lennard-Jones Fluid System and Directly Measure the Bridge Radius, Rb, as a Function of Time, T. by Varying the Bubble Diameter, We Change the NB Ohnesorge Number from 0.46 to 0.33. in …

Characterization Of A Packaged Triboelectric Harvester Under Simulated Gait Loading For Total Knee Replacement, Nabid Aunjum Hossain, Geofrey George Yamomo, Ryan Willing, Shahrzad Towfighian

Mechanical Engineering Faculty Scholarship

Load sensing total knee replacement (TKR) implants are useful tools for monitoring prosthesis health and providing quantitative data to support patient claims of pain or instability. Powering such devices throughout the entire life of the knee replacement, however, is a challenge, and selfpowered telemetry via energy harvesting is an attractive solution. Herein, we implemented vertical contact mode triboelectric energy harvesters inside a knee implant package to generate the power required for embedded digitization and communications circuitry. The harvesters produce small-scale electric power from physiologically relevant loads transmitted through the knee. Experiments were performed on a joint motion simulator with an …

Development Of A Tiny House Design Tool To Increase Safety, Efficiency, And Cost-Effectiveness, Michael Joseph Stratton Ii

Masters Theses

A growing number of people are choosing to live more sustainably, and this is commonly done through living in an extremely small house, also called a “tiny house”. There is no set definition for a tiny house, but it typically refers to a structure less than 500 ft2, sometimes built by the homeowner, and frequently built on a travel trailer.

The popularity of tiny houses has increased over the years due to different television shows, internet videos, and photo sharing websites, but the technical details are rarely covered, which is why this study examines the structural, stability, weight, and thermal …

Material Model Characterization Of A Ti/Sic Metal Matrix Nanocomposite Coating Subjected To Hypervelocity Impact, Pouya Shojaei, Riccardo Scazzosi, Mohamed Trabia, Brendan Otoole, Marco Giglio, Xing Zhang, Yiliang Liao, Andrea Manes

Mechanical Engineering Faculty Research

Titanium alloys have been extensively used in the aerospace industry because of their outstanding properties, such as high strength-to-weight ratios, high corrosion resistances, and high melting points. However, it is hypothesized that the performance of titanium alloys can be further enhanced to be more resistant to hypervelocity impact by coating them. Earlier experimental investigations showed that coating a Ti-6Al-4V substrate by Ti/SiC Metal Matrix Nanocomposite (MMNC) improved hypervelocity impact resistance of the composite. The coating had 7% SiC by volume. These experiments were simulated using the Smoothed Particle Hydrodynamics (SPH) modeling approach. Johnson-Cook material models were used for the Ti-6Al-4V …

Lead To Can Abrasion (Ltca) Test, Scott Mangin, Karthik Padmanabhan, Craig Icban

Mechanical Engineering

Pacemakers are medical devices which regulate a person’s heartbeat through electric pulses delivered via an endocardial lead attached to the heart. When a pacemaker is implanted in a patient, there is usually excess length left on the lead. Surgeons will typically wrap the excess lead length around the pacemaker device and close the wound. However, wrapping the lead around the pacemaker outer surface can open the lead to abrasion and cause the lead’s vital electrical insulation to be compromised. This is currently tested using an existing abrasion fixture at Abbott. However, the current tester does not yield consistent data results …

A.C. Moyer Eye-Cap Manufacturing, Thais Bertolus, Alexa Steidl, Hana Welsh, Jarod Kinney, Maya Willis

Mechanical Engineering

A.C. Moyer company has been making eye caps as a family business since 1947. Eye caps are a product used during the embalming process. Currently the machines being used to produce the eye caps are outdated and unsafe. We are a team of 5 mechanical engineering students tasked with either designing new machines or updating the existing machines to make the manufacturing process more efficient, automated, and safer. This document describes the design process, provides background, relevant research, establishes project objectives, and defines plans for project implementation.

Coin Recovery Ii, Carly Lofthouse

Undergraduate Honors Capstone Projects

Western Metals Recycling (WMR), a subsidiary of NUCOR Steel, is a metals recycling company with a location in Plymouth, Utah. At Plymouth, a 50 NT/hr. non-ferrous recovery plant uses eddy current technology to generate a non-ferrous product called zorba. Zorba is a mix of aluminum, copper, brass, zinc, printed circuit boards, coins, lead, and the like. (Figure 1) The market value of zorba varies but generally ranges from $0.30 to $0.50 per pound. The value of the coins (not including pennies) is much higher than zorba price. The team's objective is to upgrade and optimize the existing trommel equipment to …

Me-Em Enewsbrief, October-December 2020, Department Of Mechanical Engineering-Engineering Mechanics, Michigan Technological University

Department of Mechanical and Aerospace Engineering eNewsBrief

No abstract provided.

Optimizing Energy Power Consumption Of Freight Railroad Bearings Using Experimental Data, Carlos Eliasar Lopez Iii

Theses and Dissertations

Throughout the railway industry, trains use systems that record total energy efficiency of a train but not energy efficiency or consumption by components. Monitoring freight bearing power consumption can support the railroad industry efforts to maintain the railroad economic competitiveness and minimize the environmental impact.

For more than a decade now, the University Transportation Center for Railway Safety (UTCRS) at the University of Texas Rio Grande Valley (UTRGV) has been collecting power consumption data for railroad bearings under various loads, speeds, ambient temperatures, bearing condition, and bearing classes. Specifically, data such as temperatures, voltages, speed, and load were collected to …

Water-Soluble Polymers With Ceramic/Metal Nanoparticles For Use As Anode Materials In Lithium-Ion And Sodium-Ion Batteries, Roberto Orrostieta Chavez

Theses and Dissertations

Aqueous solutions of poly(vinylpyrrolidone) (PVP) with 20, 25, and 28 wt.% concentrations were successfully spun into fibers by centrifugal spinning. The pristine PVP fibers were annealed and carbonized to produce flexible carbon fibers for use as binder-free anodes in lithium-ion and sodium-ion batteries. These flexible carbon fibers were prepared by developing a novel three-step heat treatment to reduce the residual stresses in the pristine PVP precursor fibers and to prevent fiber degradation during carbonization. The average diameters of the pristine, annealed, and carbonized fibers were obtained using scanning electron microscopy (SEM), which showed that the average diameter of the carbon …