Mechanical Engineering Commons^™

Reducing Loading On The Contralateral Limb Using Human-In-The-Loop Optimization, Siena Senatore

UNO Student Research and Creative Activity Fair

In most everyday activities, we head towards a specific goal by updating our choices for a more direct path. However, there are specific clinical tasks where taking the direct path is more challenging. Clinical investigations of optimizing a prosthesis involve the assessment of multiple parameter settings through trial and error rather than goal-directed optimization. We investigate if a human-in-the-loop optimization algorithm can guide manual alterations to a prosthesis-simulating device to reduce the ground reaction force on the contralateral limb. In most participants, the optimal condition reduced the loading rate on the contralateral limb compared to the initial condition tested. These …

Researching The Impact Of Fire And Soot On Engine Performance, Hunter Charles Jaynes

Honors Capstone Projects and Theses

No abstract provided.

Closed-Loop Control Of Meltpool Temperature In Directed Energy Deposition, Ziyad M. Smoqi, Ben Bevans, Aniruddha Gaikwad, James Craig, Alan Abul-Haj, Brent Roeder, Bill Macy, Jeffrey E. Shield, Prahalada K. Rao

Department of Mechanical and Materials Engineering: Faculty Publications

The objective of this work is to mitigate flaw formation in powder and laser-based directed energy deposition (DED) additive manufacturing process through close-loop control of the meltpool temperature. In this work, the meltpool temperature was controlled by modulating the laser power based on feedback signals from a coaxial two-wavelength imaging pyrometer. The utility of closed-loop control in DED is demonstrated in the context of practically inspired trapezoid-shaped stainlesssteel parts (SS 316L). We demonstrate that parts built under closed-loop control have reduced variation in porosity and uniform microstructure compared to parts built under open-loop conditions. For example, post-process characterization showed that …

Low-Cost Prosthetic Feet For Underserved Populations: A Comparison Of Gait Analysis And Mechanical Stiffness, Kaleigh Renninger, Brevin Banks, Dustin A. Bruening

Library/Life Sciences Undergraduate Poster Competition 2022

• Lower limb loss is an ongoing cause of disability throughout the world.
• Despite advancements in prosthetic technologies, there are numerous underserved populations in need of effective low-cost prosthetic foot options.

Flexible Planar Metamaterials With Tunable Poisson's Ratios, Nicholas Pagliocca, Kazi Zahir Uddin, Ibnaj Anamika Anni, Chen Shen, George Youssef, Behrad Koohbor

Henry M. Rowan College of Engineering Departmental Research

This research reports on the design, fabrication, and multiscale mechanical characterization of flexible, planar mechanical metamaterials with tailorable mechanical properties. The tunable mechanical behavior of the structures is realized through the introduction of orthogonal perforations with different geometric features. Various configurations of the perforations lead to a wide range of Poisson's ratios (from −0.8 to 0.4), load-bearing properties, and energy absorption capacities. The correlations between the configuration of the perforations and the auxetic response of the structures are highlighted through computational and experimental characterizations performed at multiple length scales. It is demonstrated that the local in-plane rotation of the solid …

Characterizing Fiber-Matrix Debond And Fiber Interaction Mechanisms By Full-Field Measurements, Robert Livingston, Behrad Koohbor

Henry M. Rowan College of Engineering Departmental Research

An experimental approach is developed and utilized to characterize the fiber-matrix interfacial debonding mechanism and its effect on matrix cracking in unidirectional (UD) fiber composites. Local deformation response at the fiber-matrix interface is first studied by analyzing the strain fields developed in the vicinity of macro fibers in single-fiber samples. A practical approach for the identification of normal cohesive behavior at the fiber-matrix interface is presented and implemented in a finite element model that replicates the experimental findings. Fiber-to-fiber interaction, debond formation, and failure mechanisms in multiple fiber systems are then studied by varying the distance and angle between adjacent …

Bimodal Particle Distributions With Increased Thermal Conductivity For Solid Particles As Heat Transfer Media And Storage Materials, Chase E. Christen, Jesús Gómez-Hernández, Todd P. Otanicar

Mechanical and Biomedical Engineering Faculty Publications and Presentations

Solid particles are being considered in several high temperature thermal energy storage systems and as heat transfer media in a variety of advanced power generation systems, particularly in concentrated solar power plants. The downside of such an approach is the low overall heat transfer coefficients caused by the inherently low thermal conductivity values of the low-cost solid media when coupled to heat exchanger for the power cycle working fluid. Choosing the right particle size distribution, emittance, and material of the solid media can all make a substantial difference in packed bed thermal conductivity. Current research though exclusively focuses on continuous …

Utilization Of Resin-Based Additive Manufacturing For Investment Casting, Matthew Frost, Isaiah Hong

Mechanical Engineering

Dr. Xuan Wang, an Industrial & Manufacturing Engineering (IME) professor at California Polytechnic State University, San Luis Obispo, has sponsored the resin-based 3D printing investment cast senior project. The objective of the project was to thoroughly research the process and document the findings of using a resin-based 3D printed part as the pattern for investment casting. While this manufacturing process is not necessarily a new idea, the lack of technical research and documentation limits its ability to be reproducible. The research portion of the senior project included analyzing the limitations to the printing/casting manufacturing process. Measurements of part thicknesses, hole …

Kemar Hats Head Orientation Directivity, Samuel D. Bellows, Timothy W. Leishman

Directivity

This directivity data set for a KEMAR head head-and-torso simulator (HATS) includes head orientations in 14 directions in 5° steps starting from 0° to 40° and then in 10° steps from 40° to 90°. The full spherical measurements followed at an a = 0.97 m radius with the mouth aperture at the spherical center. The sampling density and distribution followed the AES 5° dual-equiangular sampling standard, omitting the south pole (θ = 180°). Thus, each spherical directivity assessment included 36 polar-angle θ samples and 72 azimuthal-angle ϕ samples. The presented data include 22 1/3-octave bands, ranging from 80 Hz …

Advances In Mechanical Metamaterials For Vibration Isolation: A Review, Mohammed Al Rifaie, Hasanain Abdulhadi, Ahsan Mian

Mechanical and Materials Engineering Faculty Publications

The adverse effect of mechanical vibration is inevitable and can be observed in machine components either on the long- or short-term of machine life-span based on the severity of oscillation. This in turn motivates researchers to find solutions to the vibration and its harmful influences through developing and creating isolation structures. The isolation is of high importance in reducing and controlling the high-amplitude vibration. Over the years, porous materials have been explored for vibration damping and isolation. Due to the closed feature and the non-uniformity in the structure, the porous materials fail to predict the vibration energy absorption and the …

Development Of A Prototype Ball-And-Plate Balancing Platform, Scott J. Mangin

Master's Theses

Ball-and-plate balancing platforms have been utilized throughout academia to further understanding of nonlinearities that can occur when applying control algorithms to nonholonomic and underactuated systems. The objective of this thesis is to build upon an existing ball-and-plate balancing platform used in the Intro to Mechatronics class and create a robust platform system that can be utilized by future students to test various controller designs derived from MATLAB/Simulink®. The ball-and-plate platform design uses a myriad of sensors to track the system components in real time: a resistive touch panel is used to track the position of the ball on the plate, …

Simultaneous Actuation And Sensing Of Electrostatic Mems, Jacob E. Song

Theses and Dissertations

Micro-Electro-Mechanical Systems (MEMS) are devices that play important roles of sensing and actuation in many different industries including automation, electronics, medical, communications, and defense. In order to make full use of these devices, it is important to understand the peripherals that enable these devices. Simultaneous actuation and control of MEMS devices is an important area of research as it enables feedback control of these device and allows devices to maintain performance as devices depreciate over their lifetime. The aim of this thesis is to perform a design space analysis on an electrostatic MEMS simultaneous actuation and sensing circuit that is …

Investigation Of Additively Manufactured Molybdenum-Tungsten-Rhenium Alloys, Randolph T. Abaya

Theses and Dissertations

The process of creating metal components through additive manufacturing is changing the way different industries can avoid the shortcomings of traditional metal production. Metals such as tungsten, molybdenum, and rhenium have many advantages for different applications, especially when alloyed together. In this study, an additively manufactured alloy containing 70% molybdenum, 25% tungsten, and 5% rhenium (70Mo-25W-5Re) is tested for its strength, ductility, hardness, and porosity. The 70Mo-25W-5Re alloy is printed through Laser Powder Bed Fusion (LPBF) under different conditions such as printing speed and printing atmosphere. Additionally, the effects of post printing heat treatment are conducted to understand the advantages …

Effects Of A Nitrogen And Hydrogen Build Atmosphere On The Properties Of Additively Manufactured Tungsten, Dana C. Madsen

Theses and Dissertations

Additively manufactured tungsten was printed in pure nitrogen, nitrogen-2.5% hydrogen, and nitrogen-5% hydrogen atmospheres as part of a 2^3 full factorial designed experiment and subjected to room temperature and high-temperature three-point-bend testing, chemical analysis, hardness testing, and microstructural imaging techniques. The pure nitrogen specimens exhibited the highest strength and ductility at both high temperature and room temperature. Chemical analysis showed a 2-8x reduction in compositional oxygen relative to unprocessed powder. Hardness values for all samples was between 306.8 and 361.5 HV1. It is proposed that adding hydrogen into the build atmosphere reduced the available energy density for tungsten melting by …

Multisector Dynamics: Advancing The Science Of Complex Adaptive Human-Earth Systems, Patrick M. Reed, Antonia Hadjimichael, Richard H. Moss, Christa Brelsford, Casey D. Burleyson, Stuart Cohen, Ana Dyreson, David F. Gold, Rohini S. Gupta, Klaus Keller, Megan Konar, Erwan Monier

Michigan Tech Publications, Part 1

The field of MultiSector Dynamics (MSD) explores the dynamics and co-evolutionary pathways of human and Earth systems with a focus on critical goods, services, and amenities delivered to people through interdependent sectors. This commentary lays out core definitions and concepts, identifies MSD science questions in the context of the current state of knowledge, and describes ongoing activities to expand capacities for open science, leverage revolutions in data and computing, and grow and diversify the MSD workforce. Central to our vision is the ambition of advancing the next generation of complex adaptive human-Earth systems science to better address interconnected risks, increase …

Investigation Of Mechanical Properties Of Parts Fabricated With Gas- And Water-Atomized 304l Stainless Steel Powder In The Laser Powder Bed Fusion Process, M. Hossein Sehhat, Austin T. Sutton, Chia Hung Hung, Joseph William Newkirk, Ming-Chuan Leu

Materials Science and Engineering Faculty Research & Creative Works

The use of gas-atomized powder as the feedstock material for the laser powder bed fusion (LPBF) process is common in the additive manufacturing (AM) community. Although gas-atomization produces powder with high sphericity, its relatively expensive production cost is a downside for application in AM processes. Water atomization of powder may overcome this limitation due to its low-cost relative to the gas-atomization process. In this work, gas- and water-atomized 304L stainless steel powders were morphologically characterized through scanning electron microscopy (SEM). The water-atomized powder had a wider particle size distribution and exhibited less sphericity. Measuring powder flowability using the Revolution Powder …

Molecular Simulation Of Steady-State Evaporation And Condensation Of Water In Air, Eric Bird, Jesus Gutierrez Plascencia, Pawel Keblinski, Zhi Liang

Mechanical and Aerospace Engineering Faculty Research & Creative Works

It Was Shown in Recent Experiments and Molecular Dynamics (MD) Simulations that Schrage Equation Predicts Evaporation and Condensation Rates of Water in the Absence of a Non-Condensable Gas with Good Accuracy. However, It is Not Clear Whether Schrage Equation is Still Accurate or Even Valid for Quantifying Water Evaporation and Condensation Rates in Air. in This Work, We Carry Out MD Simulations to Study Steady-State Evaporation and Condensation of Water at a Planar Water-Air Interface. the Simulation Results Show that the Evaporation and Condensation Fluxes of Water in the Presence of Air Are Still in a Good Agreement with the …

Fourth-Order Adjoint Sensitivity And Uncertainty Analysis Of An Oecd/Nea Reactor Physics Benchmark: Ii. Computed Response Uncertainties, Ruixian Fang, Dan Gabriel Cacuci

Faculty Publications

This work quantifies the impact of the most important 4th-order sensitivities of the leakage response of a polyethylene-reflected plutonium (PERP) reactor physics benchmark with respect to the benchmark’s 180 group-averaged microscopic total cross sections, on the expected value, variance and skewness of the benchmark’s leakage response. This work shows that, as the standard deviations of the cross sections increase, the contributions of the 4th-order sensitivities to the response’s expected value and variance become significantly larger than the corresponding contributions stemming from the 1st-, 2nd- and 3rd-order sensitivities. Considering a uniform 5% relative standard deviation for all microscopic total cross sections, …

Mechanical Horse Project, Hernan Ramirez Resendiz, Ben Apt

Mechanical Engineering

This document outlines our senior design project for the Cal Poly Mechanical Engineering Department on behalf of Jack’s Helping Hand. As a team of two Mechanical Engineering students, we developed a structure that can support a rider and can move in three degrees of freedom to model the gait patterns of a horse. This senior project will be continued by another group that will focus on electronics and implement the motors that will induce motion on the structure that our team has built. We collected baseline data by attaching an iPhone to a horse and used that motion to compare …

Inverted Reactivity Controlled Compression Ignition (Ircci) With Methanol Fuel & Reactivity Enhancers, Musharrat Chowdhury, Adam Dempsey

Mechanical Engineering Faculty Research and Publications

Reactivity Controlled Compression Ignition (RCCI) is a low temperature combustion regime that has demonstrated ultra-low NOx and soot while achieving high thermal efficiency. RCCI uses a low reactivity premixed charge which is ignited via direct injection of a high reactivity fuel. The aim is to create a nearly homogeneous charge but maintain control over the combustion timing via the ratio between the premixed and direct injected fuel, hence controlling global reactivity via reactivity gradients in-cylinder. RCCI combustion with gasoline as the premixed fuel and diesel as the high reactivity fuel has shown good combustion timing controllability. However, RCCI with alcohol …

Effect Of Indentation On Sandwich Composite Structure Mechanical Behavior, Marius V. Jatulis

Master's Theses

Composite sandwich structures are prevalent in engineering applications where high strength to weight ratios are critical. A composite sandwich includes the addition of a core material between two composite face sheets to increase ultimate stress in compression and bending loading cases. The performance of many composite sandwich structure configurations is well understood in the undamaged case. This analysis examines a type of damage, low velocity indentation, and determines the effect on mechanical behavior. The scope of the analysis includes manufacturing sandwich composite structures, creating indentation in the composite, and testing the sandwich composite structure. The mechanical behavior of the composite …

Enhanced Immunoprecipitation Techniques For The Identification Of Rna-Binding Protein Partners: Igf2bp1 Interactions In Mammary Epithelial Cells, Saja A. Fakhraldeen, Scott M. Berry, David J. Beebe, Avtar Roopra, Celia M. Bisbach, Vladimir S. Spiegelman, Natalie M. Niemi, Caroline M. Alexander

Mechanical Engineering Faculty Publications

RNA-binding proteins (RBPs) regulate the expression of large cohorts of RNA species to produce programmatic changes in cellular phenotypes. To describe the function of RBPs within a cell, it is key to identify their mRNA-binding partners. This is often done by crosslinking nucleic acids to RBPs, followed by chemical release of the nucleic acid fragments for analysis. However, this methodology is lengthy, which involves complex processing with attendant sample losses, thus large amounts of starting materials and prone to artifacts. To evaluate potential alternative technologies, we tested “exclusion-based” purification of immunoprecipitates (IFAST or SLIDE) and report here that these methods …

Vapor-Selective Active Membrane Energy Exchanger With Mechanical Ventilation And Indoor Air Recirculation, Andrew J. Fix, Bryan C. Pamintuan, James Braun, David M. Warsinger

School of Mechanical Engineering Faculty Publications

It is widely known that increasing outdoor air ventilation rates in buildings can help improve indoor air quality and mitigate the spread of diseases. However, cooling and dehumidifying outdoor air requires significantly more energy than treating indoor recirculated air. Recent developments in water vapor-selective membranes, which use a vapor partial pressure gradient to remove water vapor from air, offer a unique opportunity to provide highly efficient dehumidification in HVAC systems that can justify high outdoor air ventilation rates without drastic increases in energy consumption. This work presents an analysis of a novel membrane HVAC system referred to as the Active …

Pedagogical Approaches For Facilitating Engineering Leadership Development, Teresa J. Didiano, Annie E. Simpson, David J. Bayless

Mechanical and Aerospace Engineering Faculty Research & Creative Works

This article describes transformative, impactful pedagogical practices that engage students in the process of leadership development. We share practical examples of instructional strategies and facilitation techniques from curricular and co-curricular initiatives.

Component Repair Using Additive Manufacturing: Experiments And Thermal Modeling, Lan Li, Xinchang Zhang, Tan Pan, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The objective of this work is to propose an advanced automated damage detection and damage reconstruction algorithm for damaged gear tooth repair. It can automate tool path design and provide precise repair volume detection for complex repair volume. First, models of the damaged and nominal parts were obtained by reverse engineering. Next, the damaged model was aligned with the nominal model. After that, both models were sliced into layers, and a set of parallel and equidistant casting rays was used to intersect with these layers to extract the repair volume. Then the repair tool path was generated and used to …

Thermo-Fluidic Transport Process In A Novel M-Shaped Cavity Packed With Non-Darcian Porous Medium And Hybrid Nanofluid: Application Of Artificial Neural Network (Ann), Dipak Kumar Mandal, Nirmalendu Biswas, Nirmal K. Manna, Dilip Kumar Gayen, Rama S. R. Gorla, Ali J. Chamkha

Faculty Publications

In this work, an attempt has been made to explore numerically the thermo-fluidic transport process in a novel M-shaped enclosure filled with permeable material along with Al₂O₃-Cu hybrid nanoparticles suspended in water under the influence of a horizontal magnetizing field. To exercise the influence of geometric parameters, a classical trapezoidal cavity is modified with an inverted triangle at the top to construct an M-shaped cavity. The cavity is heated isothermally from the bottom and cooled from the top, whereas the inclined sidewalls are insulated. The role of geometric parameters on the thermal performance is scrutinized thoroughly …

Computational Based Investigation Of Lattice Cell Optimization Under Uniaxial Compression Load, Derek G. Spear, Jeremiah S. Lane, Anthony N. Palazotto, Ryan A. Kemnitz

Faculty Publications

Structural optimization is a methodology used to generate novel structures within a design space by finding a maximum or minimum point within a set of constraints. Topology optimization, as a subset of structural optimization, is often used as a means for light-weighting a structure while maintaining mechanical performance. This article presents the mathematical basis for topology optimization, focused primarily on the Bi-directional Evolutionary Structural Optimization (BESO) and Solid Isotropic Material with Penalization (SIMP) methodologies, then applying the SIMP methodology to a case study of additively manufactured lattice cells. Three lattice designs were used: the Diamond, I-WP, and Primitive cells. These …

Baja Sae Semi-Active Suspension, Philip Pang, Stassa Cappos, Harrison Hirsch, John Deboer

Mechanical Engineering

This Final Design Review (FDR) Report outlines the senior design project of the Baja SAE Semi-Active Suspension group, which includes mechanical and electrical engineering students at California Polytechnic State University San Luis Obispo. This document compiles the Baja SAE Semi-Active Suspension senior project team’s research and development of a semi-active suspension system for the Cal Poly Racing Baja SAE racecar. The goal is to design a system that adjusts the damping constant of the racecar’s spring-damper suspension while the vehicle is being driven in order to improve vehicle dynamics and driver comfort. None of the semi-active dampers that exist on …

Astm Test Fixture For Spinal Screws, Sarah K. Pickering, Matthew W. Rowen, Kaajal N. Khanna, Thomas A. Sunding

Biomedical Engineering

This document is an overview report of the Cal Poly Senior Project ASTM Test Fixture for SeaSpine orthopedic bone screws. The main application of orthopedic screws is to fasten implants directly to the bone structure, enhancing structural integrity. Testing for breaking angle, insertion torque, removal torque, axial pullout strength, and self-tapping force as specified in the ASTM F543 Annexes provides the FDA with vital screw mechanics and ensures manufacturing uniformity. The test system is comprised of custom and off the shelf components allowing for interchangeability, in case of part failure, and a low overall cost. It is mechanically capable of …

System Performance Model And Control System For A Small-Scale Horizontal Axis Wind Turbine, Niko Banks

Master's Theses

Predicting the performance of wind turbines is a key part of the turbine design process and operation, as predictive models play a large role in determining potential power output and efficiency at different operating conditions to help maximize production. On small-scale wind turbines performance models become more complex, as the rotor aerodynamic performance depends not only on the tip speed ratio, but also on the flow Reynolds number. An accurate predictive model that includes this behavior on small-scale wind turbines can be used to find the optimal operating conditions for power output, and is also a critical component of the …