Mechanical Engineering Commons^™

Application Of Phased Array Eddy Current (Paec) Nondestructive Technology For Stress Corrosion Cracking (Scc), Cameron A. Jones

GS4 Student Scholars Symposium

Stress Corrosion Cracking (SCC) is the constant growth of a crack or fault due to the tensile and corrosive stresses in a given environment. These cracks can potentially progress to sudden and catastrophic failures in metals exposed to tensile stress and corrosive environment. The over-whelming cost and damage caused by Stress Corrosion Cracking (SCC) is an immense amount of cost in many industries considering that SCC happens to produce a spontaneous failure due to overload stress. The topic of stress corrosion cracking has drastically changed the movement and progression of the production of better-quality products and engineering design such as, …

Carbon Nanotori Reinforced Lubricants In Plastic Deformation Processes, Jaime Taha-Tijerina, Juan Manuel Martinez, Daniel Euresti, Patsy Yessenia Arquieta-Guillen

Manufacturing & Industrial Engineering Faculty Publications

This research presents the effects of carbon nanotori structures (CNst) dispersed as reinforcement for metal-working and metal-forming lubricants. Synthetic (SL) and deep drawing (DD) nanolubricants were prepared following a two-step method at 0.01 wt.%, 0.05 wt.%, and 0.10 wt.% filler fractions. Slight increases in viscosity (oz) increased by 16% and 22% at merely 0.01 wt.% CNst reinforcement and up to 73% and 107% at 0.10 wt.% filler fraction for SL and DD nanolubricants, respectively, compared to conventional materials. Additionally, at 0.10 wt.% wear scar evaluations showed a highest benefit of 16% and 24%, for SL and DD nanolubricants, respectively. This …

Thermal & Efficiency Analysis For A High-Speed Gearbox, Austin Owen

Honors Theses

The aim of this project was to design and build a test stand to validate a thermal model of a high-speed gearbox developed by Western Michigan University’s (WMU) Center for Advanced Vehicle Design and Simulation (CAViDS) consortium. At the completion of this project, the experimental results measured from tests will be compared to those from a Siemens Amesim model of the same gearbox. For these tests, an electric inverter/motor/gearbox package was connected to an intermediate transmission for the purpose of output speed matching to an electric dynamometer. This dynamometer applied a load to the motor/gearbox to replicate its designed running …

Fsae Vehicle Instrumentation And Validation, Alexander Anthony

Honors Theses

Formula SAE is a student chapter of the Society of Automotive Engineers (SAE). Each year SAE hosts a collegiate competition for teams of university students to design, build, and compete with a formula-style vehicle. Students from all around the world collaborate to engineer and manufacture a competition worthy racecar. Each component of the vehicle is designed from scratch, using calculated load cases to optimize weight and strength. Once the car is built, students will test and validate their vehicle. Not every team has the opportunity to validate the critical load cases the vehicle is designed around. This senior design project …

Electromagnetically Propelled Garage Door, Connor Seifert

Honors Theses

Garage door systems are loud and energy inefficient given their many contact points and need for continual maintenance. Most garage door systems use a loud, bulky electric motor to pull the garage door up and down using a chain. To reduce noise and energy loss due to friction from the electric motor and chain, electromagnetic forces used in Electromagnetic Suspension (EMS) trains were researched and adapted to a garage door system. The electromagnetically propelled garage door (EPGD) system was designed and validated using SOLIDWORKS and ANSYS simulation with significantly less contact points due to non-contact electromagnetic propulsion (EMP). The design …

Development Of A Compliant Gripper Driven By 3 Dof Soft Robot, Derek M. Price Ii, Ricardo Ramirez, Pt Angel Tran

Symposium of Student Scholars

Industrial robots are moving toward automation, which makes it increasingly necessary to replace the functions traditionally performed by humans with robotics. Pick and place operation is a prime example of such automation. Robots that pick up and place objects mimic the human action of picking an object up and placing it in a targeted location. It has led to the development of robotic end-effectors that have a human-like feel. Grippers can be articulated in various ways depending on their application area and well-defined desired tasks. As compliant and soft links deflect more under the same load than their rigid body …

Detection Of Trace Heavy Metals In Water: Development Of Electrochemical Sensors, Quang Lam, Joel Mututeke

Symposium of Student Scholars

The presence of heavy metals in our ecosystem poses significant ecological and physiological consequences. As a result, numerous techniques are developed for the detection of contaminants in aqueous solutions. However, early and trace detection of such contaminants still remains a challenge. Amongst many techniques, electrochemistry driven sensors have shown promise due to their possibility of miniaturization and low-cost. Our research investigates the use of electrically conducting polymer and atomically thin carbon materials as electrodes towards the development of electrochemical sensor. Nanocomposite electrode films have been synthesized and fabricated using in-situ polymerization technique and the relationship between number of cycles of …

Design And Computational Validation Of A Shear Stress Bioreactor For Conditioning Vascular Tissue To Time-Varying Multidirectional Fluid Shear Stress, Rajeshwari Raja, Philippe Sucosky, Jason Shar

Symposium of Student Scholars

Design and Computational Validation of a Shear Stress Bioreactor for Conditioning Vascular Tissue to Time-Varying Multidirectional Fluid Shear Stress

Author: Rajeshwari Raja Mentor: Dr. Jason A. Shar Department of Mechanical Engineering Kennesaw State University 1100 South Marietta Pkwy SE, 30060

Altered biological environments and conditions, such as microgravity and pregnancy, can impact vascular blood flow and, in turn, generate fluid wall shear stress (WSS; frictional force generated on the tissue surface due to blood flow) abnormalities. These abnormalities are known to affect cardiovascular tissue biology and can be replicated experimentally using a cone-and-plate shear stress bioreactor. This device exposes tissue …

Novel Thermal Coating For High-Speed Airplanes, Abinash Satapathy, Lakshay Battu, Liam Watson, Nazanin Rajabi

Symposium of Student Scholars

In comparison to various other materials, Carbon Fiber, specifically Carbon Fiber Reinforced Polymers (CFRP), is pre-eminent amongst other materials for use on aeronautical systems. Due to its high specific strength (strength-to-weight ratio), CFRP is prominent for carrying heavy loads while maintaining a lightweight build. However, when influenced by heat resulting from air resistance, CFRP is known to undergo serious degradation that would significantly decrease the effectiveness of the polymers. To prevent this degradation and maintain the strength of the CFRP, thermal protective layers (TPLs) are designed to shield the CFRP from heat exposure. This research is focused on the examination …

Digital Transformation: Implementing 3d Printing Activities Into Core Business Classes, Shota Yasuda, Rohit Gibson, Will Smith, Beau Wilkins, Blair Dilbeck, Jamari Baker

Symposium of Student Scholars

The business college’s new 3D lab, launched in August 2021, has been providing 3D design and 3D printing workshops for core business classes, specifically IS 2200 and IS 3100, to allow students to experiment with additive manufacturing, more commonly known as 3D printing. In the age of digital transformation, it is more important than ever that business school graduates are exposed to these emerging technologies, learn from experimentation, and develop a foundational understanding of these technologies so that they are better prepared to innovate and lead once they have graduated.

The idea of the 3D printing workshops is that a …

Machine Learning-Oriented Predictive Maintenance (Pdm) Framework For Autonomous Vehicles (Avs): Adopting Blockchain For Pdm Solution, Md Jobair Hossain Faruk, Hossain Shahriar, Maria Valero

Symposium of Student Scholars

Autonomous Vehicles (AVs) refers to smart, connected and multimedia cars with technological megatrends of the fourth industrial revolution (Industry 4.0) and have gained huge strive in today's world. AVs adopt automated driving systems (ADS) technique that permits the vehicle to manage and control driving points without human drivers by utilizing advanced equipment including a combination of sensors, controllers, onboard computers, actuators, algorithms, and advanced software embedded in the different parts of the vehicle. These advanced sensors provide unique inputs to the ADS to generate a path from point A to point B. Ensuring the safety of sensors by limiting maintenance …

Design And Fabrication Of Aluminum Based Ws2 Nano-Composite Through Powder Metallurgy, Umida Ziyamuhamedov, M Wani

Technical science and innovation

In this research paper, experimental studies on the fabrication of Aluminum based metal matrix composites composed are presented. The Aluminum based metal matrix composite was developed with varying percentage of WS₂. Physical and mechanical properties were measured to assess the influence of addition of WS₂ on density and micro hardness of composite.

Improving The Work Efficiency Of An Air Conditioning System Based On A Chiller, N Usmonov, A Khazratov, J Usmonov

Technical science and innovation

This article deals with evaporative cooling devices used in air conditioning systems. Various ways of lowering the air temperature to the dew point have been identified as a result of improvements to the devices considered. It is also indicated that the circulating water temperature in the system can be lowered to the air temperature on the wet bulb thermometer. As is known, recirculating water is often used as a cooling water in process units to reduce water consumption in industrial plants. Circulating water is heated by recirculation and the heated water is cooled in ventilated cooling towers. This method of …

Prospects For Using Metal-Polymer Composite Structures In The Gear Manufacturing, Umid Mamasobirov, Shoraxmat Shoobidov, A F. Husanboyev

Technical science and innovation

In this paper, some thermoplastic polymer composites and filler composites for the production of metal-polymer gear transmissions are presented. Efforts have been made to expand the raw material base and identify ways to increase the durability of gears through technological and design measures.

Current State And Ways Of Increasing The Efficiency Of Technologies For Isolating Water Influxes, A Karshiev, R Suleimanova, K Akhmedova, M Rakhmonkulov

Technical science and innovation

The results of the application of the technology of isolation of water inflows in the wells of the fields of the Mubarek Oil and Gas Production Department are presented. The efficiency is assessed and the problems of the applied technologies for isolation of water inflows are shown. The technical and economic efficiency of the technology for isolating water inflows in wells with collapse of the columns is shown. The flow rates of wells in the fields of the Mubarek oil and gas production department are decreasing due to an increase in the water cut of the produced product. At the …

Effects Of Weight-Bearing On Tibiofemoral, Patellofemoral, And Patellar Tendon Kinematics In Older Adults, Vasiliki Kefala, Azhar A. Ali, Landon D. Hamilton, Erin M. Mannen, Kevin B. Shelburne

Mechanical and Biomedical Engineering Faculty Publications and Presentations

Quantification of natural knee kinematics is essential for the assessment of joint function in the diagnosis of pathologies. Combined measurements of tibiofemoral and patellofemoral joint kinematics are necessary because knee pathologies, such as progression of osteoarthritis and patellar instability, are a frequent concern in both articulations. Combined measurement of tibiofemoral and patellofemoral kinematics also enables calculation of important quantities, specifically patellar tendon angle, which partly determines the loading vector at the tibiofemoral joint and patellar tendon moment arm. The goals of this research were to measure the differences in tibiofemoral and patellofemoral kinematics, patellar tendon angle (PTA), and patellar tendon …

Dc Microgrid Fault Detection Using Multiresolution Analysis Of Traveling Waves, Rudy Montoya

Mechanical Engineering ETDs

Fast detection and isolation of faults in a DC microgrid is of particular importance. Fast tripping protection (i) increases the lifetime of power electronics (PE) switches by avoiding high fault current magnitudes and (ii) enhances the controllability of PE converters. This thesis proposes a traveling wave (TW) based scheme for fast tripping protection of DC microgrids. The proposed scheme utilizes a discrete wavelet transform (DWT) to calculate the high-frequency components of DC fault currents. Multiresolution analysis (MRA) using DWT is utilized to detect TW components for different frequency ranges. The Parseval energy calculated from the MRA coefficients are then used …

Zero-Power Ac Current Sensor, Omar Aragonez

Mechanical Engineering ETDs

In this study, a magnetic piezoelectric cantilever powered AC current and frequency sensor is proposed. This paper covers the configuration of the experimental setup, finite element modeling of the magnetic coupling, and the optimal spatial location of the magnetic proof mass in relation to the wire for smart grid applications. Solid and stranded copper wires of various gauges were used and carried current up to 30A. The magnets act as a proof mass to lower the frequency while also coupling to the magnetic field generated by the current carrying wire. The frequency of the AC current produces a sinusoidal force …

Method Of Embedded Imperfections For The Direct Simulation Of Deformation Instabilities In Film-Substrate Structures, Siavash Nikravesh Kazeroni

Mechanical Engineering ETDs

In this dissertation, a novel finite-element methodology called “embedded imperfections” is proposed and employed for computationally simulating various types of deformation instabilities observed in film-substrate structures subjected to mechanical loading. The approach involves the incorporation of elements having distinctive material properties within the film-substrate interface. One can interpret this practice as a deliberate distribution of material defects within the numerical model. It has been shown that embedded imperfections not only can trigger the onset of instability, but also can lead to “direct” simulation of deformation instability problems in that primary and subsequent instability modes can all be captured in a …

Incorporating In-Situ Monitoring To Detect Anomalies In Additively Manufactured Kovar Steel On A Layer-To-Layer Basis, Matthew Aragon

Mechanical Engineering ETDs

Combining traditional methods of material analysis with in-situ monitoring of a Laser Powder Bed Fusion (LPBF) printed part, on a layer-to-layer basis, provides the data necessary to adjust printing parameters to achieve specific material properties. Additively manufactured technology has advanced in the ability to accommodate new materials and provide new use cases. Uncertainties in material properties have arisen alongside the advancements in additive manufacturing. The layer-wise print analysis will allow for detection and correlation of print anomalies to the material properties such as density, material strength, and surface roughness. The data processed from each layer will be used to further …

Aeroelastic Response Of Wind Turbine Rotors Under Rapid Actuation Of Flap-Based Flow Control Devices, Muraleekrishnan Menon, Fernando L. Ponta

Michigan Tech Publications, Part 1

The largest commercial wind turbines today are rated at powers between 12 MW to 16 MW, with rotor diameters between 220 m to 242 m, which are expected to grow beyond 250 m in the near future. Economies-of-scale factors suggest the advantages of upscaling in rotor size to effectively harvest the wind potential. An increased emphasis on studies related to improvements and innovations in aerodynamic load-control methodologies has led researchers to focus on overcoming the bottlenecks in size upscaling. Though conventional pitch control is an effective approach for long-term load variations, their application to mitigate short-term fluctuations has limitations. This …

Model-Assisted Deep Learning Of Rare Extreme Events From Partial Observations, Anna Asch, Ethan Brady, Hugo Gallardo, John Hood, Bryan Chu, Mohammad Farazmanda

Mechanical Engineering Faculty Publications

To predict rare extreme events using deep neural networks, one encounters the so-called small data problem because even long-term observations often contain few extreme events. Here, we investigate a model-assisted framework where the training data are obtained from numerical simulations, as opposed to observations, with adequate samples from extreme events. However, to ensure the trained networks are applicable in practice, the training is not performed on the full simulation data; instead, we only use a small subset of observable quantities, which can be measured in practice. We investigate the feasibility of this model-assisted framework on three different dynamical systems (Rössler …

Development & Validation Of A Piv System For Obtaining Data From A Uasb Reactor, Camila D' Bastiani, Gerald Gallagher, David Kennedy, Anthony Reynolds

Conference Papers

Anaerobic digestion processes can generate energy in the form of biogas while treating organic wastewater. The efficiency of the treatment, and thus the generation of biogas, is closely linked to the type and design of the reactor, and the technology used. Granular anaerobic digestion technology offers advantages such as a higher loading rate and reduction of the space needed. However, the hydrodynamics inside this type of reactor can be complex due to the presence of solids (granules) and gas (biogas) phases along with the liquid phase (wastewater). This is one of the reasons why the study and optimization of reactors …

Effects Of Varied Oxygen Levels, Laser Powers, And Scanning Speeds On Manufactured Components By Laser-Based Powder Bed Fusion, Amelia Mcnamee

Honors College Theses

This project addresses the effects of oxygen concentration, laser power, and scanning speed on the melt pool geometry of laser-based powder bed fusion (L-PBF) additively manufactured components. A parametric analysis using the substrate alone was conducted to determine a range of desirable laser powers and scanning speeds. The parameter with the more significant effect will be decided upon based on the depth-to-width ratios (D/W) of the resultant laser weld bead. A range of oxygen levels and scan speeds was selected for the next phase. These samples were then be analyzed for depth-to-width ratios. It was expected that higher oxygen concentrations …

Structural Health Monitoring Of Bioprinted Materials, Kathryn H. Mcintosh

Honors College Theses

Bioprinting is a new method that utilizes additive manufacturing to construct organs, tissues, and other biostructures. This method presents endless possibilities - less reliance on organ donors (according to the Health Resources and Services Administration, 17 people die each day waiting for an organ transplant in the U.S.), more transplant opportunities, and the ability to save significantly more lives. While bioprinting has opened a new frontier in the biomedical field, there may be some research issues that need to be addressed. For example, numerous researchers have focused on creating novel approaches to print complicated geometries. However, the structural integrity or …

Atmospheric Plasma Spraying To Fabricate Metal-Supported Solid Oxide Fuel Cells With Open-Channel Porous Metal Support, Jie Lin, Haixia Li, Wanhua Wang, Peng Qiu, Greg Tao, Kevin Huang, Fanglin Chen

Faculty Publications

Metal-supported solid oxide fuel cells (MS-SOFCs) have been fabricated by applying phase-inversion tape-casting and atmospheric plasma spraying (APS). The effect of the binder amount of the phase-inversion slurries on the microstructure development of the 430L stainless steel metal support was investigated. The pore structures, the viscosity of the slurry, porosity and permeability of the as-prepared metal supports are significantly influenced by the amount of the binder. NiO–scandia-stabilized zirconia (ScSZ) anode, ScSZ electrolyte and La_0.6Sr_0.4Co_0.2Fe0.8O_3−δ (LSCF) cathode layers were consecutively deposited on the metal support with an ideal microstructure by APS process. The effect …

Understanding The Nonlinear Dynamics Governing Vertical-Lift Vehicles With Variable-Speed, Fixed Rotors, Stephanie Vavra, Micah Busboom, Aleea Stanford, Keegan Moore

UNL Student Research Days Posters, Undergraduate

Problem: Traffic significantly limits travel in urban areas. • The NASA Urban Air Mobility Project is developing an air taxi as an alternative mean of transportation (Fig. 1).

Challenge: Operating rotors at different frequencies may cause the cabin to vibrate at high amplitudes. Such effects are currently unknown.

Objective: Understand the effect of variable speed rotors on passenger comfort.

From the reduced-order modeling simulations, it can be assumed that counteracting the rotor speed in-balances can reduce the displacement and vibrations experienced at the center of the wing. In other words, should a rotor not maintain its optimal operation speed, reducing …

Mechanical Behavior Of Materials, Joshua P. Steimel

Pacific Open Texts

This text serves to cover in more detail solid mechanics concepts and specifically the material response to stress and strain. This text spans solid mechanics concepts from stress and strain at an atomistic length scale, to linear elasticity, anisotropy, linear viscoelasticity, plasticity, dislocation generation and interactions, and fracture.

In-Situ Calibrated Digital Process Twin Models For Resource Efficient Manufacturing, David Adeniji, Julius Schoop

Mechanical Engineering Faculty Publications

The chief objective of manufacturing process improvement efforts is to significantly minimize process resources such as time, cost, waste, and consumed energy while improving product quality and process productivity. This paper presents a novel physics-informed optimization approach based on artificial intelligence (AI) to generate digital process twins (DPTs). The utility of the DPT approach is demonstrated in the case of finish machining of aerospace components made from gamma titanium aluminide alloy (γ-TiAl). This particular component has been plagued with persistent quality defects, including surface and sub-surface cracks, which adversely affect resource efficiency. Previous process improvement efforts have been restricted to …

Coconut Oil Space Cooler, Hannah Covington, Alexander Fessler, Largim Zhuta

Mechanical Engineering Senior Theses

During summer months there is reliance on air conditioning (A/C), which is energy intensive in nature. The mass use of A/C units during peak hours taxes the energy grid significantly as a demand spike occurs during these peak hours. This demand spike requires an equal response in supply which disproportionately produces greenhouse gas emissions as reserve power plants come online to meet this demand. These reserve power plants, are relatively inefficient, and more expensive to run than base load plants. The Coconut Oil Space Cooler utilizes the latent thermal storage capabilities of phase change materials (PCMs) to provide a temporary …