Mechanical Engineering Commons^™

Interactive Lego Girl Scout Arm, Christopher Suzuki, Emi Okuyama, Bryson Shores, Karina Sandoval

Mechanical Engineering

This Senior Project Report document outlines the senior design project for Girl Scouts of California’s Central Coast (GSCCC) led by a team of four Mechanical Engineering students at California Polytechnic State University, San Luis Obispo. The project encompasses the researching, designing, prototyping, and testing of a LEGO robotic arm for the Girl Scouts to learn more about STEM (Science, Technology, Engineering, and Mathematics) and provide support to each Girl Scouts cookie sales in their stores. Their goal was to build a LEGO robotic arm that will interact with customers at the Girl Scout stores and promote the girl scouts' interest …

Mmteg Heatsink Design, Peyton Nienaber, Kadin Feldis, Alec Savoye, Jack Waeschle

Mechanical Engineering

In this document, Cal Poly Senior Design Team F16 presents a summary of its work developing a suitable heatsink for Gas Technology Institute’s Methane Mitigation Thermoelectric Generator. After several months of iterating between experimental testing and simulated heat transfer, a suitable prototype was selected for use in further refining simulation parameters. This was called the structural prototype and it allowed Team F16 to confirm several remaining unknowns relating to component thermal conductivity. All documentation of this process can be found in Preliminary, Critical, and Interim Design Review documents (PDR, CDR, IDR), included in this report. Having a realistic model …

Mtb Daq - Mountain Bike Data Acquisition System, Theodore J. Philliber, Ronan M. Shaffer, Dylan M. Ruiz, John M. Ringrose

Mechanical Engineering

Mountain bike suspensions systems are set up and tuned based only on qualitative, ‘feeling’-based metrics. The MTB DAQ, sponsored by Dr. Joseph Mello with the Cal Poly Mechanical Engineering Department, is a data acquisition system we developed to improve suspension tuning with a data-driven approach. The system mounts to a bicycle frame and has sensors that measure vibration and travel speed to characterize the bike’s motion. While similar systems exist, they cost in the thousands of dollars range and are very specific to individual bike geometry. Our system was designed to be more affordable to the average rider as well …

Acoustic Release And Receiver System, Sebastien Danthinne, Carlos E. Otero, Joseph R. Lyons, Reagan M. Lawson, Lily G. De Torres

Mechanical Engineering

To design and build an acoustic release and receiver system, our team performed extensive
background research, developed thoughtful concepts of potential designs, performed ideation,
and constructed multiple prototypes. After constructing both a conceptual and structural
prototype, our team began updating the structural prototype to meet requirements expected of the
verification prototype. After completing the verification prototype, our team entered the testing
stage of the project. The electronics housings were pressure tested to determine if any leaks
would occur, the Dyneema rope was tensile tested to verify the system could withstand affected
loads, and the time to re-spool the device was …

Mono Ski Trainer, Alexander Scott Hinerman, Shayla Anne Schoensee, Carson Rinkenberger, Barrett L. Osborne

Mechanical Engineering

The intent of this Final Design Report document is to provide the final design of a mechanical engineering senior project to our client and user Ethan Scott. The aforementioned project is a mono ski at-home trainer carried out by a group of students attending California Polytechnic State University, San Luis Obispo over one academic year. This document contains the previously shared reports Statement of Work (SOW), Preliminary Design Review (PDR), and Critical Design Review (CDR) that provide background and details of our team’s design process to reach our final design. The as-built design and evaluation is described in the Final …

Universal Tread For Power Wheelchairs, Daniel Ceja Gonzalez, Ryan Scarcella, Aaron Rocha, Brian Song

Mechanical Engineering

This project was centered around developing a fully independently driven powered wheelchair attachment that would allow users to traverse non-wheelchair accessible terrain. The initial goal was to create a full-scale model that would allow our user to use and test as a prototype to get over curbs and some light dirt off-roading. However, as the project progressed and limitations of time and money came up, this project was rescoped to a quarter-scale proof of concept model. The goal of this new project was to create a prototype that would carry a scaled-down load and traverse a scaled-down curb. This was …

Picnic Table Solar Powered Shade, Louis Gerny, Esmeralda Gonzalez, Connor Gigone, Ryan Dean

Mechanical Engineering

The Electrical Engineering department at California Polytechnic State University, San Luis Obispo has an outdoor courtyard that, until recently, was lacking in accommodations for student studying, group meetings, or simple leisure. A group of four mechanical engineering majors, “The Benchwarmers,” were tasked by Dale Dolan with the construction and installation of a picnic table to fulfil these needs. More specifically, Dr. Dolan also requested that the table provide off-the-grid power to charge student’s devices.

This report details the design, manufacturing, and testing of a solar powered picnic table. The table was designed to accommodate up to seven users, including one …

Bongoties Tying Machine Design, Zachary Stednitz, Tori Bornino, Jackson Mclaughlin, Shea Charkowsky

Mechanical Engineering

BongoTies are a reusable tool for cable management or general fastening, consisting of a strong rubber band attached to a bamboo pin. BongoTies is a company founded by our sponsor Tim Petros that sells its product on a variety of popular shopping sites, such as Amazon and eBay. Currently, the assembly process is to hand-tie the rubber band to the pin for every BongoTie. This is too slow to keep up with demand, requires a skilled worker with good dexterity, and can cause pain or injury if the rubber band snaps back onto the worker’s fingers. In this senior project …

Solar Solution For Mini-Rover, Michaella Ochotorena, Derick Louie, Jonathan Cederquist, Collin Petersen, Cole Korchek

Mechanical Engineering

This project focuses on designing, building, and testing a functional prototype of a collapsible solar array on the mini Mars rover being developed by client and sponsor, Mr. Rich Murray. Although many previous collapsible solar arrays have been deployed for space missions, the previous solar-powered Mars rovers only deployed their arrays once upon landing. This solar array will be able to collapse and deploy multiple times to allow for greater rover mobility and stability when the rover is not charging. This system is critical to the success of the rover project because it provides power without which the rover cannot …

Therapeutic Mechanical Horse, Cade M. Liberty, Aleya Dolorfino, Peter Philips, Zuzanna Dominik, Luke Watts

Mechanical Engineering

Jack's Helping Hand and its hippotherapy participants required a device to serve as an alternative to a live horseback riding experience that could also increase the range of riders. This would provide more clients with equine-assisted therapy that has proven to better the lives of people with both physical and mental disabilities. Horses can be unpredictable, tall, and sometimes anxiety-inducing, especially for new riders. Our group’s aim was to develop a mechanical horse that will be able to reduce these issues for equine therapy centers and the riders they help. When a rider gets to practice sitting on the horse …

Total Sky Imager Project, Ryan D. Maier, Benjamin Jack Forest, Kyle X. Mcgrath

Mechanical Engineering

Solar farms like the Gold Tree Solar Farm at Cal Poly San Luis Obispo have difficulty delivering a consistent level of power output. Cloudy days can trigger a significant drop in the utility of a farm’s solar panels, and an unexpected loss of power from the farm could potentially unbalance the electrical grid. Being able to predict these power output drops in advance could provide valuable time to prepare a grid and keep it stable. Furthermore, with modern data analysis methods such as machine learning, these predictions are becoming more and more accurate – given a sufficient data set. The …

Interactive Lego Girl Scout Arm, Chris Suzuki, Emi Okuyama, Bryson Shores, Karina Sandoval

Mechanical Engineering

This Senior Project Report document outlines the senior design project for Girl Scouts of California’s Central Coast (GSCCC) led by a team of four Mechanical Engineering students at California Polytechnic State University, San Luis Obispo. The project encompasses the researching, designing, prototyping, and testing of a LEGO robotic arm for the Girl Scouts to learn more about STEM (Science, Technology, Engineering, and Mathematics) and provide support to each Girl Scouts cookie sales in their stores. Their goal was to build a LEGO robotic arm that will interact with customers at the Girl Scout stores and promote the girl scouts' interest …

Baja Bug Suspension, James Ankers, Rebecca Hansen, Dakota Robert Hollingsworth, Thomas Alfred Spycher

Mechanical Engineering

The goal of this senior project was to design and build a long travel front suspension system for a VW Bug. This started by defining the scope of the project and performing preliminary research. In this step, similar products were investigated, and research was done on stakeholders and customers. Next, concept development, design, and evaluation were performed. With this, the first iteration of our CAD model was designed, and physical prototypes were made. Using all this information, and feedback from advisors and sponsors, multiple iterations of our CAD were performed until the design was ready to manufacture. Drawings were taken …

B.A.C.O.N. (Battery-Powered Autonomous Cart Conversion) Autonomous Vehicle Design, Robyn C. Ribet, Damond Li, Tanner Hillman, Christopher Or

Mechanical Engineering

The goal of our project is to convert an electric go cart into an autonomous testing platform. We must enable autonomous braking, steering, and acceleration with electro-mechanical systems. We began the project with ideation to create our initial design and have since received ample feedback from faculty, students, and our sponsor. With this feedback we were able to refine our preliminary ideas and produce a detailed design supported with ample analysis, research, and external advice. We have developed our project in four main subsystems: Steering, braking, acceleration, and emergency braking. Following, we procured, manufactured, and assembled all of our designed …

Brush Clearing Tool -- Trimmer Assembly, Juan Martinez, Jayson Reyes Salvador, Paula X. Ortiz-Arango

Mechanical Engineering

The Final Design Review (FDR), this report, encompasses the work done by three Cal Poly Mechanical Engineering seniors along with two other teams of four (members each) for Brian Rois-Mendez. Originally, Dr. Mendez presented his idea to clear overgrown brush along trails. Our main purpose was to eliminate the drawbacks of his prototype and improve where we saw fit. For our team specifically, to reduce the workload of clearing brush, we focused on designing a seamless vertical and horizontal adjustment as well as increasing the trimmer’s cutting power. This report will cover the details of said evolutions.

Since the Critical …

Offshore Wind Turbine Gearbox, Michael Cooper, Ernesto Portillo, Kyle Hammer, Carson Bryan

Mechanical Engineering

New offshore wind turbine farms are currently in development on the East Coast and off California’s Central Coast. Preliminary design considerations from mechanical and civil engineers are needed to ensure constructability of these deep-water, floating-platform wind farms, which will then be connected to the power grid at the grid ties of Morro Bay and Diablo Canyon. The purpose of this project is to design an epicyclic gearbox fit to take in the torque loads from the slowly rotating rotor shaft and successfully output a significantly faster rotating motor shaft to allow more accessibility to generator options including ones with far …

Galilean Cannon, Mariah Kirkham, Marcus Beloney, Jonas Honeyman, Joshua Pratt

Mechanical Engineering

This comprehensive report details our team’s senior capstone design project, which involved the design, construction, and installation of a Galilean Cannon exhibit—a linear momentum experiment involving rebounding balls—for the San Luis Obispo Children’s Museum.

This report is split into four parts, as follows. Part One describes the needs of our sponsor and target market, as well as background research on the concept. Part Two details the ideation, decision making, and proofing process leading to our Preliminary Design concept. Part Three discusses the preliminary analysis and plans for the final prototype. Part Four describes construction and testing of the operational exhibit …

Tholos - Eva Sample Location Calibration Device, James Verheyden, Kat Gipson, Julia Rios, Ben Trust

Mechanical Engineering

To support NASA’s upcoming Artemis missions, an extravehicular activity (EVA) photometric calibration scale was developed to replace the Apollo-era Gnomon device. The Gnomon was a gimbaled stadia rod mounted on a tripod which provided color and reflectivity photo calibration, vertical orientation, and solar shadow direction, to include in photos of lunar geologic samples and features. With over 50 years of innovation since the first Gnomon deployment on Apollo 11, this redesign of the photometric calibration scale will support NASA’s missions in the modern day. The Tholos™, named after the ancient Greek repository of standardized measures, consists of a quadrupedal design …

Mechanized Theatre Turntable, Chloe Huiyi Chou, Ethan Lee Stroh, Ruodolf Reller Quelnat Rumbaoa, Davide Lanfranconi

Mechanical Engineering

This project aimed to create a remote-control and drive system for a theatrical turntable that was constructed by the Theatre and Dance Department of California Polytechnic State University, San Luis Obispo. Over the course of three quarters, the team successfully designed and manufactured a working verification prototype. This verification prototype was then tested, and the project sponsor verified that it met all specifications. The current iteration of the verification prototype can support up to a load of 1400 lbf, rotate a 12 ft diameter turntable clockwise and counterclockwise with a speed range of 1 to 4 rpm, and is able …

Multifamily Complex Smart Locks For Property Management And Tenant Security, April Mills, Allen Chen, Dana Kumamoto, Michael Cook

Mechanical Engineering

Maintaining and managing hundreds of locks and physical keys for an apartment complex can be time consuming and costly, especially when the apartments turn over to new tenants. Our goal was to develop a smart door lock that is compatible with Obodo’s management app for apartment complexes to make accessing apartments secure and simpler for tenants and easier to manage for owners.

We designed and manufactured one smart door lock that is powered with four AA batteries and utilizes a dynamic NFC device and Bluetooth technology. The board can enter a sleep mode which reduces power consumption. The dynamic NFC …

Polygait Conveyor Upgrade, William J. Schafer, Carolyn E. Palmer, Carly A. Tudor, Bryan C. Cordutsky

Mechanical Engineering

The PolyGAIT Conveyor Upgrade Mechanical Engineering Senior Project consisted of the complete design process to construct an operational “smart” control system for the conveyor belt loop on Cal Poly’s campus. As requested by project sponsor Dr. Tali Freed, an Industrial & Manufacturing Engineering professor at Cal Poly, the control system requirements included connecting existing conveyor components together, such as Radio Frequency Identification (RFID) reader tunnels, photo eye motion sensors, motor powered rollers, and diverting elastic bands. The main design problem is when packages with RFID tags are moving at industry high speed (10 ft/s) they are occasionally not scanned by …

Demonstration Triple Spool Turbine And Controls, Synnovea Alaina Wood, Marco Eston Salguero, Michael Bruce Megna, Wyatt Scott Conner

Mechanical Engineering

The demonstration triple-spool turbine and controls project consisted of the conceptualization, design, analysis, build, and test of a demonstration model of three concentric driveshafts, such as those used in conventional turbofan (or power generation turbine) engines. Specifically, our team focused on building a basic, portable, mechanical model of such a driveshaft assembly, while also developing the backend firmware/control and user interface software used to control it. This model was developed with the initial intent of use in the Cal Poly engines lab with a goal of remotely controlling the motors driving the driveshaft model by means of a USB cable …

Flow Data Acquisition System, Samuel Chapman Maxwell Iv, Nathaniel Peter Werdmuller Von Elgg, Jameson Robert Spitz, Jason Jia-Shing Hu

Mechanical Engineering

Data acquisition is an essential part of the research and development process of water valves and fittings at Zurn Wilkins. In Fall 2021, Zurn Wilkins approached our senior project team with a goal of creating a modular data acquisition system that streamlines their design and testing processes for new products. Our team determined that a microcontroller-based system was the optimal way to deliver this goal and designed our system around a Raspberry Pi. We chose twelve sensors that were compatible with existing taps in the Zurn Wilkins facility. The sensors send their signal through waterproof receptacles into the Polycase waterproof …

Bike To The Future, Wanjiku Gichigi, Luisa Shu Yi Chiu, Alexander Kalman Dunn, Georgia Ann Holmes

Mechanical Engineering

Brian Higgins is a veteran with retinitis pigmentosa who enjoys biking. The motivation for this project was to design and manufacture a refined prototype of a bike attachment to assist Brian in safely biking to and from work. The customer needs, problem definition, background, design development, final design, testing, costs, and recommendations are provided in this report.

The solution for this project, as laid out in the design development section, was to design an assembly that would detect objects in the biker’s path and relays that information to them. The design incorporated a dashboard to conceal components within, protect them …

The Role Of Regional Connections In Planning For Future Power System Operations Under Climate Extremes, Ana Dyreson, N. Devineni, S. W.D. Turner, T. De Silva M, A. Miara, N. Voisin, S. Cohen, J. Macknick

Michigan Tech Publications, Part 1

Identifying the sensitivity of future power systems to climate extremes must consider the concurrent effects of changing climate and evolving power systems. We investigated the sensitivity of a Western U.S. power system to isolated and combined heat and drought when it has low (5%) and moderate (31%) variable renewable energy shares, representing historic and future systems. We used an electricity operational model combined with a model of historically extreme drought (for hydropower and freshwater-reliant thermoelectric generators) over the Western U.S. and a synthetic, regionally extreme heat event in Southern California (for thermoelectric generators and electricity load). We found that the …

Deep Ocean Vehicle (Dov) Scientific Payload, Nichole "Nikki" T. Arm, Mason Gariepy, Brianna Roberts, Kyle C. Walsh

General Engineering

This report aims to provide technical insight into the Deep Ocean Vehicle project performed by the Barrel Eye Explorers. The project was a part of the 2021-2022 Interdisciplinary Senior Project class at California Polytechnic State University, San Luis Obispo. The team consisted of Nikki Arm, Mason Gariepy, Brianna Roberts, and Kyle Walsh who were engineering students in the Mechanical, Materials, General, and Industrial engineering departments, respectively. This project was sponsored by Dr. Crow White and overseen by Karla Carichner. The project was a continuation of Nikki Arm’s internship with Global Ocean Design during the Summer of 2021. The lander, Deep …

Radiology Associates Medical Scan Forecasting, Everett M. Notaro, Mitchell Carpenter, Tyler Deis, Kimberly Williams

Industrial and Manufacturing Engineering

After discontinuing their subscription with Shinyapps and relying on a manual forecasting process, Radiology Associates needs a new method to forecast the number and types of scans that will be executed at each site location. Radiology Associates utilizes Quinsite, which incorporates a live link to their database, as a host for all their Tableau dashboards. This project will create an accurate forecasting model utilizing complex forecasting methods to be hosted by Quinsite which is accessible by all management within Radiology Associates. To begin this process, an exponential smoothing model was created in Tableau to solidify dashboard and storyboard design. Additionally, …

Increasing Legends Salon Revenue Per Square Foot, Jacob William Andreatta, Margaret Faison Gustafson, Julia Galina Odisho, Joshua Spry Morrison

Industrial and Manufacturing Engineering

Katie MacNamara acquired Legends Hair Salon in Atascadero, California in January of 2021. After a few months of learning to run her own business she discovered that her retail revenue per square foot was not high enough. Her goal, and the project objective, was to raise her revenue while also increasing space for her stylists. The metrics used for these objectives were revenue per square foot and the square footage of the retail areas. The beginning state metrics were 48.75 square feet of retail and a retail revenue per square foot of $2.15 with a total of six stylist stations. …

Eagle Medical Tray Denesting & Debris Removal Process, Nicholas Allen Ungefug, Noah Chavez, Susana Shu-Lin Okhuysen, Michael Augustine Pennington

Industrial and Manufacturing Engineering

Eagle Medical Incorporated is a contract medical device packaging and sterilization company. The company purchases thermoformed medical packaging trays, which maintain the sterility of medical devices, from various manufacturers. To ensure packaging quality and to prevent cleanroom contamination, Eagle Medical inspects and sterilizes each blister tray that they order. This process is an essential non-value-added activity that creates a bottleneck. Cleanroom employees must stop packaging medical devices and attend to the processing of blister trays and packaging solutions. The blister trays arrive at Eagle’s facility in nested stacks. Vibration and movement during shipping further compresses the stacks, which makes separation …

Kinetic Energy Harvesting Device For Long Distance Thru-Hikers, Jarod Reece Lyles, Ryan William Mclaughlin, Shaw Hawkeye Hughes, David Hernandez

Mechanical Engineering

The intent of this project was to design and build a device capable of harnessing biomechanical energy from a thru-hiker to charge electronic devices. To begin, we ruled out any potential solutions that could be intrusive to the hiking experience, limiting us to a device that could be placed in a backpack.

After defining the scope of the project, we ideated upon potential designs, and chose to move forward with a rotational generator based design. Detailed analysis included both system dynamics and vibrations based models, and from this analysis we developed a mechanical design in SOLIDWORKS®️ and a custom printed …