Mechanical Engineering Commons^™

A Carbon Fiber-Based Self-Sensing Approach For Monitoring Damage Evolution In Coal Pillars, Shan Ning, Weibing Zhu, Jie Gao, Wei Qin, Guang Xu, Jingmin Xu

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Under long-term high stress and dynamic disturbances, damage accumulation within underground coal masses can induce sudden instability, posing a considerable threat to coal mine safety. Real-time acquisition of coal damage information is essential for disaster prevention and control. This study proposes a coal damage and fracturing monitoring approach based on a carbon fiber composite mortar (CFCM) coating. By applying the CFCM coating to coal specimen surfaces and monitoring resistance changes, the dynamic evolution of damage can be tracked. The study combines experimental mechanical loading, continuous electrical resistance monitoring and acoustic emission recording with detailed numerical modelling to comprehensively evaluate sensing …

Evaluation Of The Effect Of Vibration On Signal Reflection In Coaxial Cable Connectors For Vibration Sensing In Aircraft Structures And Systems, Saidanvar Esanjonovich Valiev, Anthony C. Okafor, Jeremiah J. Rittenhouse, Daniel S. Stutts, Jie Huang

Mechanical and Aerospace Engineering Faculty Research & Creative Works

This paper investigates the effects of vibration on signal reflection (S11) in aerospace data transmission line (ADTL) and commercial data transmission line (DTL) connectors for their alternative use as vibration sensors. The impact of vibration on the S11 signal was investigated on five ADTL and four DTL connectors at six vibration frequencies (20 Hz, 40 Hz, 80 Hz, 160 Hz, 320 Hz, and 640 Hz) and four vibration accelerations (0.5G, 1 G, 2 G, and 4G). The experiment was conducted using a split-plot design with a cable type assigned as the main-plot factor, with vibration frequency and acceleration as subplot …

Table Tennis Training Instrument (Ping Pongers), Derick Alvarado, Peter Sandberg, Andrew Wong

Mechanical Engineering Senior Theses

Table Tennis is an extremely popular sport worldwide, boasting an extensive market. However, it is a sport that generally requires other people to both play and practice with. The goal of this project was to create a machine that would serve table tennis balls for the purpose of individual practice. The machine was meant to fill the niche that other machines of the same type filled by allowing individuals to practice on their own without the assistance of another player or a coach. The main goal of the project was to offer a market competitive device, sharing the same basic …

Inductive Train Transport System, Nicholas Root, Devon Gibb, Ryan Cinarkaya, Davis Letsinger

Mechanical Engineering Senior Theses

Light rail systems can move large numbers of people at relatively high speeds as part of the transit networks critical to dense urban centers, lowering greenhouse gas emissions. However, costs associated with traditional light rail systems are incredibly high and hinder the implementation and expansion of such systems. In this paper, we detail the potential implementation of an inductively-charged, battery-powered light rail system with the potential to lower implementation and expansion costs. This system is compared to existing public transit networks and details of the subsystems required for the successful operation of the planned light rail system are established. As …

Camless Valve Engine, Berkeley Burbank, James Thomas Daniel, Haydn Fischer, Nicos Katigbak, John Holden Kleiner, Martin Raabe

Mechanical Engineering Senior Theses

This project focuses on the design and validation of a camless engine valve system as an  alternative to traditional camshaft-based valvetrain architectures. Conventional engines rely on  fixed camshaft profiles that limit performance and efficiency across varying operating  conditions. The goal of this work is to replace both the camshaft and throttle body with a  pneumatically actuated system capable of independently controlling valve timing, lift, and  duration in real time. By removing the mechanical constraints of a camshaft, the system has the  potential to optimize engine operation across all RPM ranges, improving efficiency and overall  performance without requiring major changes to …

Hospital Bed Tray Table, Ava Mikeska, Sara Chamness, Samantha Kenney, Kaitlyn Ould

Mechanical Engineering

This project documents the design and development of a collapsible hospital bed tray table created through the Mechanical Engineering Senior Project program at Cal Poly, San Luis Obispo. The goal of the project was to reduce the floor space occupied by existing overbed tray tables while preserving the functionality, stability, and durability expected by patients, visitors, and healthcare staff.

The final design modifies a commercially available overbed tray table by incorporating a folding tabletop hinge mechanism and a telescoping base. The hinge allows the tabletop to lock in both the upright and stowed positions, while the telescoping base retracts to …

Thermosiphon Lab Experiment, Ella C. Perry, Zach Barry, Madison K. Felton, Lane A. Hunter

Mechanical Engineering

The Cal Poly Mechanical Engineering Department aims to develop a new lab centered on a thermosiphon solar system. This lab will introduce the operating principles of thermosiphons while integrating concepts from heat transfer, fluid dynamics, and thermodynamics. A thermosiphon functions by heating water using thermal energy. The lab will examine the efficiency of this energy transfer. The final lab will be tailored to enhance student learning while ensuring ease of use for the Mechanical Engineering Department.

Semi-Automated Wine Barrel Filler, Elliot Jason Dejong, Carlo Caesare Deianni, Brady Emerson J. Leib

Mechanical Engineering

The proposed project is a semi-automated wine barrel filler. Currently, there is no streamlined and affordable method for smaller wineries to fill wine barrels without dedicating complete focus to the task. The primary use is controlled filling for white wine fermentation, during which an air gap must be left in the barrel to allow for expansion of the wine during fermentation. Tom Greenough, Saucelito Canyon’s head winemaker, and associate winemaker Bodie Ringhofer are the primary stakeholders in our project and want to consistently fill barrels at their winery to a fluid volume of approximately 50 gallons each. This project serves …

Desktop Dynamometer, Ryan Boister, Zachary Chung, Molly Koretz, Tyler Lum

Mechanical Engineering

This senior project presents the design and development of a desktop dynamometer for measuring the performance of small electric motors. The system integrates torque and speed measurement with data acquisition hardware to calculate power output and evaluate motor performance. The compact and cost-effective design provides a practical platform for engineering education, testing, and performance characterization of small-scale power systems.

25-26 Mecc: Magnetic Thread Wave Energy Converter, Adolfo Torres Flores, Maya Malay, Grayson Houghton, Chase Eavis, Ramyasree Kaja, Tyler Chin, Malia Merager, Chad Haines, Noah Borkum, Raina Moore

Mechanical Engineering

Remote coastal Alaskan villages face significant challenges accessing reliable and affordable electricity due to their geographic isolation and limited connection to central energy grids. These communities often depend on expensive and environmentally unsustainable diesel generators which are difficult to supply and operate. They require a new renewable, affordable, minimal maintenance power solution to decrease their reliance on fossil fuels and promote sustainable development in the region. Although several wave energy converters exist, none adequately suit the needs of these coastal villages, therefore a new design is required to support them. This project will be undertaken by three interdisciplinary teams made …

Smart Sleeve, Evan Abalos, Bright Jung, Owen Bowling, Wyatt Eberhart

Mechanical Engineering

Quantifying human arm muscle activity is essential for understanding human movements and helping individuals who suffer from motor or neurological impairments such as stroke or traumatic brain injuries. Today, these individuals, as well as clinicians, researchers, and athletes, face many challenges when using the traditional surface electromyography (sEMG) systems to monitor muscle activities, including complex setup, restricted mobility, discomfort, inconsistent placement of electrodes, and lack of accuracy. Therefore, a comfortable EMG sleeve device that accurately measures arm movement without interfering with daily tasks is needed, which the team will be designing, manufacturing, and testing as their senior project. In addition, …

Me Department Bespoke Coffee Cabinet, Mickie Clyne, Stephen Tamacheepjaroen, Samuel Johnson, Willem Gray

Mechanical Engineering

This senior project involved the design, fabrication, and testing of a custom coffee cabinet for the California Polytechnic State University Mechanical Engineering Department. The project addressed challenges associated with appliance organization, storage efficiency, accessibility, and maintenance within the department’s shared breakroom space. A human-centered design process was used to identify stakeholder needs and develop engineering specifications for the final product.

The completed cabinet integrates custom woodworking, steel pipe frame construction, dedicated K-Cup storage, organized appliance placement, and a rack-and-pinion sliding platform that improves access to the Keurig coffee maker for refilling and maintenance. Design decisions were informed through stakeholder feedback, …

Mobile Transfer Assist (Mta) Device, Ashley Homuth, Garrett Schnack, Will Bruner, Jacob Flores

Mechanical Engineering

The Mobile Transfer Assist (MTA) device was developed to assist caregivers with seated-to-seated transfers while reducing physical strain. The device uses a manually operated hand winch and pulley system to raise a user into a semi-standing position, allowing safe transfer between locations. The final design emphasizes portability, affordability, ease of use, and user safety through a modular frame, transfer sling, knee supports, and locking caster wheels. A verification prototype was fabricated and tested, demonstrating successful operation and compliance with project requirements established by VTC Santa Maria.

Hydropower Collegiate Competition 2026, Andres R. Arreola, Sammy D. Taporco, Kathryn E. Tinney, Ahmer S. Dhillon

Mechanical Engineering

The Hydropower Collegiate Competition (HCC) is sponsored by the Department of Energy’s (DOE) Water Power Technologies Office (WPTO) and is meant to offer university students an opportunity to solve complex hydropower challenges, build industry connections, explore career connections, and obtain a greater knowledge of hydropower’s potential in the United States. For this year’s competition, our team investigated a potential in-conduit hydropower site in California. Our work included creating a design package for a crossflow turbine related to our selected site and completing the community connections challenge. We also completed a siting and design report, community connections report, design and siting …

Clipped - A Clipless Bike Grip System, Colin P. Root, Jay Vaughan, Austin Mills, Oscar Weir

Mechanical Engineering

This bike grip system works by connecting a magnetic brace to magnetic pucks installed on handlebars to secure the rider. The brace is affixed inside a glove and connects to two retractable pucks to secure a rider using magnetic force only.

Process Improvement For Thermal Barrier Coating Masking Applications, Katherine Meezan, Aiden Senn, Saksham Giri, Katelyn Perez

Mechanical Engineering

Solar Turbines, a gas turbine manufacturer, needs a more efficient method to prevent the application of a thermal barrier coating (TBC) to select areas of their combustion liners during manufacturing. Currently, the process is labor, material, and time intensive: reusable masking tools should increase the efficiency of the TBC process.

This project is sponsored in full by Solar Turbines, and is under the guidance and administration of three Solar Turbines engineers: Chris Noone, Rick Rogers, and Carson Roff. The project is mentored by Cal Poly senior design Coach, Rick Lasko. This project will be completed by a team of four …

Me3328 Combined Loading Beam Bending Lab, Alejandro Islas, Viswesh Vancheeswaran, Owen Spencer, Henry Andrews

Mechanical Engineering

Serving as a new laboratory experiment for ME 3328 (Design for Strength & Stiffness), strain gauges were adhered, wired, and calibrated on a cantilever beam lab apparatus capable of undergoing pure bending, pure torsion, and combined bending.

Implementation Of A Line-Scan Camera Triangulation Sensor For A Ball Balancer, Jackson R. Mclaughlin

Master's Theses

Ball Balancer or Ball on Plate systems are used for education and research in control theory. These consist of a plate which can be actively tilted, with a ball rolling on the surface. Students are challenged to model the dynamics of the system and implement a control loop which is capable of stabilizing the ball by actuating the plate.  The mechatronics group at Cal Poly is developing hardware for one of these ball-balancer systems, for future use in the Mechanical Engineering curriculum.

The position of the ball relative to the plate must be measured in order to control and stabilize …

Electric Vehicle Charging Station Project, Fangling Zhu

2026 Spring Reports (Terre Haute)

The electronic vehicle (EV) charging station project was developed through a partnership between BUS 205 Business Statistics at Indiana State University and the City of Terre Haute as part of the Sustainable Cities Program. The city’s goal for this project is associated with the Theme: resilient infrastructure. The strategy RI-1 is to create a more resilient power grid. Terre Haute, aiming to advance sustainability and reduce emissions amidst growing EV adoption, faces challenges of limited charging infrastructure. Students work in four different groups and explore the optimization location for EV charging stations in the City of Terre Haute. The students …

Simulation Of Powder Spreading For Metal Additive Manufacturing, Florence Duff

Master's Theses

The powder recoating process for Laser Powder Bed Fusion requires iterative experimentation to develop the correct process parameters that will result in high quality parts. There currently lacks good spread quality metrics and models for optimizing spread quality. A machine that simulates the powder spreading process was built to streamline the process of selecting process parameters for specific types of powders without having to operate the full laser system. The parameters investigated were the layer thickness and spreading speed. The response variables were metrics developed to assess spread quality: the percentage of the build plate covered by powder and the …

Wind Power Turbine Pitching, Sierra Bindseil, Olivia Hoffsis, Izik Hingeley, Tucker Donahue

Mechanical Engineering

It is crucial that wind turbines are able to control the angle of their blades relative to the wind for optimal performance, efficiency, and safety [1]. This project will design a pitching mechanism for the Cal Poly Wind Power turbine that will compete in the Collegiate Wind Competition (CWC). Currently, for full scale wind turbines, the industry standard design includes the pitch of each blade being controlled by its own individual motor [2]. Because of the smaller scale of Cal Poly Wind Power’s turbine, along with power usage constraints, three separate motors are not a practical approach. Cal Poly Wind …

Cal Poly Fluid Powered Vehicle Challenge 2025/2026, Ethan Malachi Nejame Zeiset, Christian Anthony Cuamani, Daniel Chacon-Bizarro, Marcus Minera, Bradley Hansell

Mechanical Engineering

In this Final Design Report, the Cal Poly Fluid Power Vehicle Challenge Contending Team competed in Sun Hydraulics’ 2026 Fluid Powered Vehicle Challenge. The objective of the competition is to expose college students to the fluid power sector, the “hidden giant” of the engineering industry. Specifically, student teams are tasked with the development of a human-powered, fluid-driven vehicle for use in various competitive settings. The team prioritized the optimization of an existing prototype for simplicity, ease of maintenance, and reliability during the competition. The existing prototype exhibited issues related to the main frame’s deflection under load, a lack of gear …

Off-Grid Cabin Hydroelectric Generator, Keller Feltman, Lance Savatgy, River Perino, Jesse Valencia

Mechanical Engineering

This project developed a portable hydroelectric generator intended to provide low-power electricity generation for an off-grid cabin in Alpine County, California. The system was designed to utilize naturally occurring creek flow to generate electrical power while remaining portable, durable, and environmentally conscious.

The final system consists of an axial-flow turbine, belt-driven generator subsystem, waterproof electronics enclosure, aluminum support frame, and integrated wildlife protection screening. Engineering analysis was performed to estimate hydraulic power availability, turbine performance, drivetrain requirements, and component lifespan. These analyses guided the selection and development of the final design.

Throughout prototype testing, several design modifications were required. Initial …

Multi-Ton Bin Transport Device, Cole Kramer, Ruth Stirrup, Fabian Ruiz, Daniel Ramirez

Mechanical Engineering

This project sought to solve a problem at the Water Resource Recovery Facility in San Luis Obispo with the transportation of multi-ton bins on-site. Their current solutions prove ineffective, as they damage their equipment and the concrete pad, as well as pose major safety risks to the operators moving these bins. The Facility requires the bin transport design to be low-cost, effective, and without risk of damage to the bins or surroundings, while maintaining the integrity of the bins. This project presents a conceptual design that is similar to a scissor lift, integrated into a trailer which will connect to …

Elastic Actuator For Robotic Leg, Bruce Berg, Allan Pham, Madeline Slater, Sofie Zalatimo

Mechanical Engineering

The Cal Poly Legged Robots Group (CPLRG) is developing a 12 degree of freedom robot with the goal of eventually performing highly dynamic movements such as jumps and flips. During such movements, large impact forces will be experienced by the leg, potentially resulting in damage to physical components such as the motors. The scope of this project is to integrate elastic elements into the quadruped legs to reduce shock loads on the motors and improve the efficiency of the legs through energy storage. The key stakeholders for this project are Professor Charlie Refvem and Dr. Simon Xing. Other stakeholders include …

Design And Optimization Of A Bluff Body For Energy Harvesting Of Transverse Galloping Induced By Low-Speed Wind Using Bernstein Polynomial Equations, Youssef Wael Abdelmoneim

Theses and Dissertations

In this thesis, a computational framework is proposed for optimizing the aerodynamic shape of bluff bodies used in galloping-based wind energy harvesters. The system targets low-wind speed environments, where normal wind turbines are not effective, offering a potential alternative to batteries used for powering small electronic devices such as wireless sensors. The design relies on the galloping effect, where airflow around a bluff body induces transverse oscillations that drive an energy conversion mechanism. To generate efficient bluff body geometry, the Class-Shape Transformation (CST) method is used to define a wide range of candidate shapes with minimal design parameters. These shapes …

Capstone Review: Warn Winch Proximity Sensor, Leana Girton

University Honors Theses

This thesis reviews the mechanical engineering capstone project that designed a winch proximity sensor for WARN Industries. WARN is very interested in developing this product for market as a safety and ease-of-use accessory, and working with Portland State University was the first step in this process. A group of four mechanical engineering and four electrical engineering capstone students collaborated to research sensor types, test the selected methods, and design and build a prototype. The final design implements an inductive ring, a mechanical button, and bluetooth signaling. The project succeeded in prototyping a proximity sensor for WARN, who will have access …

Study Of Plasma Modification Effects On Cell Proliferation Of 3-D Printed Poly Lactic Acid (Pla) Structures, Temiloluwa Nathan

Masters Theses

3-d printing of structures has recently been adopted for a large number of applications including in-vitro lab-on-chip, organ-on-chip and other bioengineering applications. This thesis presents the results of our investigations on the use of a Poly Lactic Acid (PLA) structures for cell proliferation and their potential application for targeted drug delivery and Organ-on-a-Chip applications. As the previous investigations by the group indicated the requirement of surface modification of these printed structures, this study mainly focusses on the plasma surface modification of 3-D printed PLA structures and its impact on cell growth in different conditions. The first component focused on improving …

Understanding The Effect Of Scaling On Aerodynamic Force Analysis Of The Nrel Phase Vi Wind Turbine, Patrick R. West

Masters Theses

It is challenging for small models and prototypes to accurately reflect the aerodynamic performance of a full-scale wind turbine, especially for offshore turbines. It is also not economical to build full-scale models for prototype testing. Scaling makes it possible to modify the dimensions for computational simulations, simplify the prototype construction and testing process, and make aerodynamic load analysis applicable to larger blade diameters. In this work, a model is presented that considers the effects of geometric scaling by modifying the incoming windspeeds and rotational speed of the turbine rotor in capturing aerodynamic load through Computational Fluid Dynamics. The National Renewable …

Finite Element Analysis And Computational Fluid Dynamics To Design And Analyze A Liquid Cooling System For An Integrated Charger Inverter System, Pihillawala Wijethunga

Masters Theses

This work presents a computational and experimental investigation into the thermal management of power electronic modules for an electric vehicle (EV) integrated charger-inverter (ICI) system, with a focus on the Inverter module, Dual Active Bridge (DAB) converter with a High- Frequency Transformer (HFT) with an external leakage inductor. Analytical loss models are used to calculate conduction and switching losses for the DAB and inverter SiC MOSFET modules, and the Improved Generalised Steinmetz Equation is applied to determine HFT core and winding losses. The adequacy of passive natural convection as a thermal management strategy is first assessed, and its limitations at …