Mechanical Engineering Commons^™

Nonlinear Dynamics And Control Of An Autonomously Operated Towed System, Brian Allan Carr

Wayne State University Theses

Emergency towing vessels are a vital component of maritime safety. This study works to improve on previous works in the area of automating the towing of disabled ships. In doing so control methods for transient three degree of freedom dynamics of a tug and tow system which is connected with a finite element cable are evaluated. A Heaviside unit step function is inserted to void both the elastic and viscous interaction between the massive elements whenever the distance between two neighboring masses appears to be below the corresponding undeformed distance. This follows the representation of the cable as a one-dimensional …

The Design Of A Bioinspired Impact Mitigation System Towards The Prevention Of Brain Injuries, Bryce H. Reimer

Master’s Theses

Traumatic brain injuries (TBIs), including concussions and chronic traumatic encephalopathy (CTE), remain a major concern across contact sports, military operations, and transportation. Despite advancements in protective equipment, current strategies often fall short in preventing the mechanical conditions that contribute to long-term neurological damage. This thesis presents the design and validation of a bioinspired impact mitigation system modeled after bighorn sheep horn structures, which have evolved to endure high-energy collisions without apparent brain injury.

Using biomimetic principles, the research integrates experimental and computational methods to evaluate how horn-like geometries reduce impact-induced accelerations. A custom drop tower was built to test dynamic …

Nebraska Summary #1293: Fendt 618 Vario, Nebraska Tractor Test Lab

Nebraska Tractor Tests

ABOUT THE TEST REPORT AND USE OF THE DATA The test data contained in this report are a tabulation of the results of a series of tests. Due to the restricted format of these pages, only a limited amount of data and not all of the tractor specifications are included. The full OECD report contains usually about 30 pages of data and specifications. The test data were obtained for each tractor under similar conditions and therefore, provide a means of comparison of performance based on a limited set of reported data. EXPLANATION OF THE TEST PROCEDURES Purpose The purpose of …

In‑Situ Characterization And Modeling Of Machining‑Induced Residual Stresses In Peripheral Milling Of Ti–6al–4v With Rounded Cutting Edges, Matthias Wimmer, Julius M. Schoop, Michael F. Zaeh

Mechanical Engineering Faculty Publications

The residual stress state in the sub-surface of machined components can significantly impact the properties and performance of parts, such as tribological properties, fatigue life, and dimensional distortion. The evolution of residual stresses depends on the selected process parameters and tool geometry, which affect the thermo-mechanical load imposed on the workpiece. The cutting-edge radius is among the most important factors influencing the resulting residual stresses. In this paper, a semi-analytical model for the determination of residual stresses after peripheral milling of Ti–6Al–4V is presented. It considers the physical principles of orthogonal machining, including the complex geometric and kinematic relationships during …

Transient Thermal Finite Element Simulation For Process Modeling In Wire Arc Additive Manufacturing, Satya Sai Kumar Pilli

Dissertations, Master's Theses and Master's Reports

This thesis presents the development of a transient thermal framework for Wire Arc Additive Manufacturing (WAAM) created using ANSYS Workbench. This study aims to understand the inherent properties and thermal behavior of WAAM by using the Finite Element (FE) simulation technique to reduce the need for experiments. Specifically, the transient thermal WAAM simulation framework uses the heat source Goldak model to understand the thermal behavior for a given voltage, initial temperature, and travel speed during the process to predict process temperature. The outcomes of this thesis aim to significantly decrease material waste and repetitive experiments and accelerate production process design …

Actuator Disk Model For Aeropropulsive Coupling Effects In Vortex Particle Method, Eduardo Alvarez, Vineet Ahuja, Vinod Lakshminarayan, Aaron Perry, Ryan Anderson, Andrew Ning

Faculty Publications

Blown lift and distributed electric propulsion aircraft pose strong aeropropulsive coupling effects that cannot be ignored during the early stages of design. In this study, we develop an advanced actuator disk model (ADM) for aeropropulsive coupling effects of ducted fans with the vortex particle method (VPM). The advanced ADM consists of (1) an actuator disk at the rotor plane, (2) a surface vortex sheet modeling the mixing and convection of blade tip vorticity along walls, and (3) a powered wake at the exhaust. With these three components, a propulsion jet with an arbitrary velocity profile is formed and interactions with …

Comparing The Sensitivity And Specificity Of Novel Motor Assessments For Traumatic Brain Injury, Paula K. Johnson, Ariana M. Hedges-Muncy, Erin D. Bigler, Lorie Richards, Steven Knight Charles

Faculty Publications

Background: Portable technology that records movements with high accuracy provides potential for sensitive clinical movement tests for individuals who experienced a traumatic brain injury (TBI). Objective: (1)To present impairments assessed using markerless motion capture (MMC) and (2) to compare the sensitivity and specificity of the MMCmediated tests to each other and to common clinical tests. Design: Screening study, using as criterion standard the ability to classify participant with TBI versus control participant. Setting: Research laboratory. Participants: The study included 30 individuals with TBI and 101 control participants. Entry criteria included most recent head injury < 5 years old, no history of movement issues prior to injury, no movement-affecting medications, and sufficient cognitive ability to follow instructions. Interventions: Not applicable. Main Outcome Measures: Performance on MMC-mediated tests and existing clinical analogs. MMC-mediated tests included finger oscillation, simple reaction time, and visually guided movement tasks. For comparison, participants also completed the following clinical tests: Halstead–Reitan finger tapping, simple reaction time test, and Beery Visuomotor Integration test. Impairments were identified as test scores of participants with TBI that fell outside of the 95% interval of control participants’ test scores. Random forest analysis was used to calculate the sensitivity and specificity of MMC and clinical tests according to their ability to correctly classify participants with TBI and control participants. Results: MMC-mediated tests revealed impairments in more participants with TBI than clinical tests in all three TBI groups (mild, repeated, and moderate to severe). Similarly, MMC-mediated tests revealed a higher percentage of scores as impairments than clinical tests in all three groups with TBI. Furthermore, MMC-mediated tests proved more sensitive and more specific than clinical tests (70% versus 50% and 98% versus 93%, respectively). Conclusion: MMC-mediated tests are sensitive and specific (compared to traditional clinical tests) and have potential to fill a gap in clinical care of TBI.

Mill Power Consumption And Fuel Particle Size Distribution While Co-Milling Bituminous Coal With Steam-Exploded Woody Biomass In A Conventional Bowl Mill, Brian Schoof, Rajarshi Roy, Regan Kuttler, Parker Latour, Scott Montgomery, Jacob Tuttle, Gwendolyn Bennett Bennett, Brian D. Iverson, Andrew Fry

Faculty Publications

The mill behavior of a 312 Combustion Engineering Raymond Bowl Mill was studied with five blends of Utah bituminous coal and steam-exploded woody biomass, ranging from 100 % coal to 100 % biomass. Mill power consumption increased with biomass content, peaking at 187 % of the power required for 100 % coal before the mill faulted at 100 % biomass. After repositioning the rollers, power consumption for 100 % biomass decreased by 13 % compared to 100 % coal. SEM images revealed that milled biomass particles were non-spherical, indicating some fibrous structure remained post steam-explosion. The particle size distribution (PSD) …

Development Of A Compliant Soft Gripper With Embedded Force Sensors, Ayman Abbas, Abdelrahman Said, Tamer Kahlil, Mahmoud Magdy

Mechanical Engineering

Robotic manipulators have the capability to perform repetitive tasks with a level of efficiency and precision that exceeds the capabilities of human operators. Currently, they are commonly found and extensively utilized across various disciplines. However, robotic manipulators have gradually begun to make inroads into fields beyond manufacturing, such as medicine and agriculture. Due to the diverse range of industries utilizing robotic manipulators, the nature of tasks assigned to these devices can often be more intricate and multifaceted than conventional assignments. Hence, conventional mechanical grippers may not always be suitable, prompting a growing need for grippers capable of adapting to effectively …

Non-Invasive Glucose Monitoring Using Ppg, Ai, And Iot-Driven Mobile Integration For Real-Time Diabetes Management, Mostafa Abdelaziz, Amr Refaie

Mechanical Engineering

Diabetes mellitus patients must regularly monitor their blood glucose levels to manage glycaemia, typically requiring capillary tests at least three times daily and laboratory tests one to two times per month. These conventional methods involve finger pricking, causing significant discomfort and stress. This study introduces an innovative non-invasive glucose monitoring approach by integrating photoplethysmography (PPG) technology with an artificial intelligence (AI) algorithm, complemented by a mobile application using Flutter, IoT systems, and Firebase cloud for real-time data access. Among the AI models tested, polynomial regression demonstrated superior accuracy in glucose prediction, achieving a Mean Squared Error (MSE) of 14.76 and …

Design Of Modular Soft Gripper For Harvesting, Mostafa Abdelaziz, Ahmed Reda, Abdulrhman Atef, Mahmoud Magdy

Mechanical Engineering

Soft robotics presents a transformative approach to agricultural automation, addressing the limitations of traditional mechanical systems in handling delicate crops. This paper introduces a modular soft robotic gripper designed for gentle harvesting applications, with a focus on adaptability, precision, and crop safety. The gripper's performance was evaluated through Finite Element Analysis (FEA) and experimental testing, targeting its ability to conform to objects of varying shapes, sizes, and fragility. The FEA confirmed the gripper's capability to apply a load based on the gripped crop of the range 0.6 – 0.75 N, sufficient for damage-free harvesting of sensitive produce like strawberries and …

Design And Implementation Of Smart Automation For Sustainable Plastic Recycling With Iot Integration, Mostafa Abdelaziz, Mahmoud Khedr, Amr Bakkar, Yossef Zidan, Abdelrahman Youssef, Mahmoud Magdy

Mechanical Engineering

Plastic pollution poses a critical environmental challenge, infiltrating ecosystems and impacting human health. One innovative solution involves repurposing recycled plastics into interlocking blocks as a sustainable alternative to concrete in construction. However, manual production methods hinder scalability, efficiency, and product consistency while generating material waste. This research addresses these limitations by automating the production process using PLC and IoT technologies. The findings demonstrate that automation significantly enhances production rates, ensures consistent quality, and minimizes waste, thereby improving operational efficiency and environmental sustainability. IoT is integrated to enhance the system's capabilities by providing real-time connectivity and data exchange. The IoT dashboard, …

Ai-Driven Robotic System For Predictive Maintenance: Urban Road Defect Detection In Smart Cities, Mostafa Abdelaziz, Mahmoud Khedr

Mechanical Engineering

This paper presents the development and evaluation of an integrated AI & robotic solution for predictive maintenance in smart cities, focusing on urban road defect detection. The proposed system integrates a mobile robot equipped with a high-resolution camera and a GPS module to capture video footage and geolocation data of road surfaces. The collected data is processed using cloud-based AI models, with YOLOv9 and Roboflow 3.0 Object Detection (Fast) identified as the most effective for analyzing footage to detect cracks and potholes. Experimental results validate the system's ability to accurately identify defects and generate timely reports for maintenance teams. While …

Pre-Programmable Directional Stiffness In Continuum Robotic Arms: Effects Of Truss Configurations, Mostafa Abdelaziz, Zahy Elgendy, Mahmoud Magdy

Mechanical Engineering

This paper investigates the implementation of trussed designs in modular tendon-driven continuum arms (CAs) to address stiffness and stability limitations while maintaining adaptability. Various truss configurations— Single-Level, Combined-Level, and Alternated trusses—were analyzed using Finite Element Analysis (FEA) to evaluate their impact on flexural and axial stiffness under realistic loading conditions. Results demonstrate that truss placement significantly influences performance, with bottom-level trusses improving flexural stiffness by up to 33%, middle-level trusses enhancing axial stiffness by 43%. Further, Combined-Level configurations provide superior overall stiffness, with MiddleBottom trusses achieving a 66.5% improvement in flexural stiffness and a 70.9% increase in axial stiffness, while …

Multi-Objective Monitoring Of Cvd Diamond Micro-Grinding Tools Using Acoustic Emission And Force Signals With Neural Network Optimization, Ahmed Elkaseer, Jianfei Jia, Bianbian Meng, Bing Guo, Jun Qin, Guicheng Wu, Huan Zhao, Zhenfei Guo, Qingyu Meng, Qingliang Zhao, Honghui Yao, Amr Monier

Mechanical Engineering

Micro-grinding has been widely used in aerospace and other industry, and its application was mainly the asymmetric microstructure. Chemical Vapor Deposition (CVD) diamond has drawn attention for its good wear resistance. However, the small diameter and high spindle speed may cause difficulties on the monitoring of the micro-grinding processes. In order to solve the mentioned problem, a novel multi-objective monitoring method of structured CVD diamond micro-grinding tool based on acoustic emission (AE) and force signals is presented in this study to achieve the high efficiency of the tool condition and grinding quality. The relationship between the grinding quality, tool condition, …

Effect Of Manufacturing Process On Mechanical Properties Of Polyetheretherketone (Peek) Cranial Implants Produced By Single-Point Incremental Forming (Spif), Elizabeth M. Mamros, Ihab Ragai, Brian Young

Faculty Conference Papers and Presentations

Polyetheretherketone (PEEK) is one of the most commonly used materials for cranioplasty due to its biocompatibility, relatively high strength, and light weight. Cranial implants manufactured from PEEK sheets using the same manufacturing process, e.g., single point incremental forming (SPIF), will have differing part properties based on the selected polymer forming process. Three fabrication methods for PEEK sheets were investigated: extrusion, modified hot pressing, and injection molding. Material characterization specimens were extracted for tensile, impact, and differential scanning calorimetry (DSC) experiments. The PEEK sheets were also subjected to formability tests at room temperature using SPIF. Slight differences in ultimate tensile strength …

Investigation Using Single Point Incremental Forming (Spif) To Fabricate Patient-Specific, Titanium Orbital Floor Implants, Elizabeth M. Mamros, Lauren E. Blaha Md, Christian A. Kauffman Md

Faculty Conference Papers and Presentations

The floor of the human orbit is composed of thin bone that is prone to traumatic fracture. This leads to a loss of support for the eye, which can cause vision changes. Therefore, fractures may need surgical reconstruction using a thin, sheet-like implant. Titanium implants are available off-the-shelf in standard sizes, but fitting to each patient’s unique anatomy requires surgeons to cut, file, and bend these plates. This can be time-consuming and imprecise. To both save time and ensure a perfect fit for the patient, a custom plate can be created prior to surgery. This investigation focuses on single-point incremental …

Ioto: Never Open A Stiff Lid Again, Gabriel Portugal

Libraries Award for Undergraduate Scholarship

Background: From baby food to pickles, food jars are a common find in American homes. Unfortunately,  the task of opening a stiff jar lid can be very difficult for consumers with lower grip strength, parkinsons,  or arthritis. While there are a variety of products on the market to help make this easier, there exist few jar  openers that can be used by these consumers. Objective: This project aimed to research and develop  (R&D) an improved hands-free jar opener that is accessible for consumers with the most advanced  cases of limited arm strength. Methods: R&D followed a Design Thinking approach with …

Estimating Pedestrian Crossing Times At Scramble Crossings Via Machine Learning And Agent-Based Modeling, Sho Takami

CURE Proceedings

Scramble crosswalks differ from conventional crosswalks in their ability for pedestrians to cross diagonally. This research compares the average crossing times and investigates the walking behaviors that pedestrians adopt to produce the speediest times in the two crosswalk configurations. Identification of the most efficient set of walking behaviors is done through an agent-based model, whereas producing polynomials relating crossing times to the most prominent walking behaviors is done through regression algorithms in machine learning. With the combination of these two approaches, it is revealed that pedestrians must adopt a relaxed walking style to make each crosswalk configuration efficient. Additionally, between …

Assessing Porosity Limit In Freeze-Cast Sintered Lithium Titanate (Li₄Ti₅O₁₂) Materials, Rohan Parai, Dipankar Ghosh

Mechanical & Aerospace Engineering Faculty Publications

This study aims to assess the lower limit of porosity that can be achieved in freeze-cast sintered lithium titanate (LTO) materials while maintaining the characteristic pore directionality. LTO materials were fabricated with solid loading varying in the range of 30–37 vol.%. Sucrose and cationic dispersant were used to vary viscosity and total solute concentration in the aqueous LTO suspensions. Two series of suspension compositions were selected for freeze-casting. In one series, aqueous suspensions were prepared by mixing deionized (DI) water, sucrose, and LTO powder, while in the other series, aqueous suspensions were prepared by mixing DI water, sucrose, cationic dispersant …

Morphing Shape Metastructures Using The Hybrid Position Feedback Control And Bistable Structural Elements, Mehmet Simsek, Thomas E. Alberts, Onur Bilgen

Mechanical & Aerospace Engineering Faculty Publications

This research introduces a new multi-degree-of-freedom metastructure concept utilizing a hybrid position feedback controller. An arbitrary number of bistable segments, or structural elements, are connected serially or in parallel to form a distributed bistable structure, or a so-called metastructure. The hybrid controller, an unstable-then-stable second-order single-degree-of-freedom system, leverages the resonant mode of a bistable system to destabilize it and dynamically induce snap-through between equilibria. The metastructure inherits multiple bistable positions, maintaining equilibrium shapes without consuming power and enabling many equilibrium configurations. Two geometric configurations are proposed and analyzed using a modified hybrid feedback control approach, which rejects forces from neighboring …

Eco-Friendly Synthesis And Stability Analysis Of Cspbbr3 And Poly(Methyl Methacrylate)-Cspbbr3 Films, You-Lin Huang, Wei Li, Fuqian Yang

Mechanical Engineering Faculty Publications

This study presents an eco-friendly mechanochemical synthesis of cesium lead bromide (CsPbBr₃), eliminating the need of organic solvents and high temperatures. The synthesized CsPbBr₃ powder is used to fabricate poly(methyl methacrylate) (PMMA)-CsPbBr₃ films and CsPbBr₃ nanocrystals (NCs). The photoluminescence (PL) peaks of the emission light are centered at 541 nm, 538 nm, and 514 nm for the CsPbBr₃ powder, PMMA-CsPbBr₃ films, and CsPbBr₃ NCs, respectively, correlating with crystal sizes of 0.96, 0.56, and 0.12 μm, respectively. The PL lifetime analysis reveals decay times () of (4.18, 20.08), (5.7, 46.99), and (5.81, …

Solid Loading Effects On The Assembly Of Alumina Particles In Aqueous Suspensions Due To The Dielectrophoretic Forces, Sivakumar Chithamallu, Rohan Kiran Parai, Dipankar Ghosh

Mechanical & Aerospace Engineering Faculty Publications

Current work in situ investigated the mechanisms of the interparticle interactions that evolve in dilute aqueous alumina suspensions subjected to alternating current (AC) electric field and the effects of solid loading of suspensions. The interactions were investigated for alumina suspension compositions in the 0.005‒0.04 vol.% solid loading range. Field‐induced interactions evolved via particle motion and dynamic assembly, chain formation parallel to the direction of the applied field and chain growth, chain cross‐linking, and chain thickening. The evolution time of each of those events was rapidly accelerated with solid loading. While chain cross‐linking was negligible in low solid loading suspensions, a …

Nebraska Test #2301: Claas Xerion 12.650, Nebraska Tractor Test Lab

Nebraska Tractor Tests

ABOUT THE TEST REPORT AND USE OF THE DATA The test data contained in this report are a tabulation of the results of a series of tests. Due to the restricted format of these pages, only a limited amount of data and not all of the tractor specifications are included. The full OECD report contains usually about 30 pages of data and specifications. The test data were obtained for each tractor under similar conditions and therefore, provide a means of comparison of performance based on a limited set of reported data. EXPLANATION OF THE TEST PROCEDURES Purpose The purpose of …

Nebraska Test #2300: Claas Xerion 12.590 Terra Trac, Nebraska Tractor Test Lab

Nebraska Tractor Tests

ABOUT THE TEST REPORT AND USE OF THE DATA The test data contained in this report are a tabulation of the results of a series of tests. Due to the restricted format of these pages, only a limited amount of data and not all of the tractor specifications are included. The full OECD report contains usually about 30 pages of data and specifications. The test data were obtained for each tractor under similar conditions and therefore, provide a means of comparison of performance based on a limited set of reported data. EXPLANATION OF THE TEST PROCEDURES Purpose The purpose of …

Nebraska Test #2297: John Deere 9rx 770, Nebraska Tractor Test Lab

Nebraska Tractor Tests

ABOUT THE TEST REPORT AND USE OF THE DATA The test data contained in this report are a tabulation of the results of a series of tests. Due to the restricted format of these pages, only a limited amount of data and not all of the tractor specifications are included. The full OECD report contains usually about 30 pages of data and specifications. The test data were obtained for each tractor under similar conditions and therefore, provide a means of comparison of performance based on a limited set of reported data. EXPLANATION OF THE TEST PROCEDURES Purpose The purpose of …

Nebraska Test #2298: John Deere 9rx 830, Nebraska Tractor Test Lab

Nebraska Tractor Tests

ABOUT THE TEST REPORT AND USE OF THE DATA The test data contained in this report are a tabulation of the results of a series of tests. Due to the restricted format of these pages, only a limited amount of data and not all of the tractor specifications are included. The full OECD report contains usually about 30 pages of data and specifications. The test data were obtained for each tractor under similar conditions and therefore, provide a means of comparison of performance based on a limited set of reported data. EXPLANATION OF THE TEST PROCEDURES Purpose The purpose of …

Nebraska Summary #1291: Fendt 614 Vario, Nebraska Tractor Test Lab

Nebraska Tractor Tests

ABOUT THE TEST REPORT AND USE OF THE DATA The test data contained in this report are a tabulation of the results of a series of tests. Due to the restricted format of these pages, only a limited amount of data and not all of the tractor specifications are included. The full OECD report contains usually about 30 pages of data and specifications. The test data were obtained for each tractor under similar conditions and therefore, provide a means of comparison of performance based on a limited set of reported data. EXPLANATION OF THE TEST PROCEDURES Purpose The purpose of …

Designing Robust Quasi-2d Perovskites Thin Films For Stable Light-Emitting Applications, Sharmistha Khan, Reshna Shrestha, Mengru Jin, Doyun Kim, Guan Lin Chen, Ruipeng Li, Yijia Gu, Qing Tu, Namyoung Ahn, Wanyi Nie

Materials Science and Engineering Faculty Research & Creative Works

Quasi-2D perovskite made with organic spacers co-crystallized with inorganic cesium lead bromide inorganics is demonstrated for near unity photoluminescence quantum yield at room temperature. However, light emitting diodes made with quasi-2D perovskites rapidly degrade which remains a major bottleneck in this field. In this work, It is shown that the bright emission originates from finely tuned multi-component 2D nano-crystalline phases that are thermodynamically unstable. The bright emission is extremely sensitive to external stimuli and the emission quickly dims away upon heating. After a detailed analysis of their optical and morphological properties, the degradation is attributed to 2D phase redistribution associated …

Improving Torque Distribution Of The Baja Car's Drive Shaft, Natalie E. Falerios

Senior Honors Theses and Projects

This honors thesis analyzes torque variation in the drive shaft system of the Baja SAE vehicle, with a focus on the effects of universal joint (U-joint) geometry and phasing in an inherited and new drive shaft design. The original drivetrain was inherited from a previous team and affected the seat placement that did not comply with the Baja SAE rules. This resulted in a redesign of the drive shaft and evaluation of both the inherited and redesigned configurations’ performance. An initial experiment was created and attempted to analyze the torque variation in the drive shaft, however, there were time constraints …