Mechanical Engineering Commons^™

Vex Robotics, Ho Joon Cha, Joshua Del Real, Jamie Kalb, Thomas Nance, Jenny Yang

Mechanical Engineering Senior Theses

The objective of our project was to design and construct a control system for communication between two autonomous robots, of different size and capabilities, in an environment with numerous obstacles and challenges. These challenges, completed autonomously, involved moving over and under barriers along with the obtainment and transportation of spherical objects. Our project was tied to the VEX Robotics competition environment as we tested our robots by competing at the World Championships. Unfortunately, due to time and budget considerations, we had to scale back our sensor subsystem. This led to a simpler control system than originally intended; however, we were …

Aeroponic Test Bed For Hypergravity Research, Shane Brunner, Theron Hawley, Mike Nichols, David Patzelt, Kurt Sprouse

Mechanical Engineering Senior Theses

Taking one pound of food to space costs over $10,000. A plant growth chamber in space would help reduce the cost of transporting food by creating a healthy, long-term source of food that can be used for extended space missions. Currently, there is a lack of knowledge in gravity response mechanisms of plants to facilitate employing such a system. The overarching goal of this project is to add to the current body of knowledge related to growing plants in space by conducting research regarding the effect of hypergravity on cherry belle radish growth. To successfully accomplish this goal, an aeroponic …

Solar Absorption Chiller, Craig Carlson, Mark Coulter, Claire Kunkle, Patrick Watson

Mechanical Engineering Senior Theses

In developing nations access to electricity is inconsistent at best, and food spoilage is a prevalent issue. The solar powered absorption chiller is a refrigeration system designed to provide refrigeration to these developing areas. This year, our team has worked to develop a system where the sun's rays are collected as heat to power an absorption refrigerator. The goal of this project was to take an existing solar tracker system and use its collected heat to power a refrigerator. Our team designed and built heat exchangers to extract heat from the concentrated solar system; assembled components for a fluid circulation …

A Review Of Home Airtightness And Ventilation Approaches For Florida Building Commission Research, Florida Solar Energy Center, Jeffrey Sonne

FSEC Energy Research Center®

This research project was conducted with the primary objectives of 1) providing a literature review, examination of experimental data, and calculations of energy impacts of using or not using various types of ventilation systems and 2) developing alternative approaches to achieving acceptable levels of ventilation while avoiding the risks associated with super-tight home enclosures and potential mechanical system failures. The report includes discussions of pertinent airtightness and mechanical ventilation topics and provides recommended ventilation practices for Florida.

Akabot: 3d Printing Filament Extruder, Emily Albi, Kevin Kozel, Daniel Ventoza, Rachel Wilmoth

Mechanical Engineering Senior Theses

3D printing could usher in a new age of localized manufacturing in places like Uganda, where three of our senior design team members spent the summer of 2013. Motivated by a concept for our senior design project, one of our team members interned with Village Energy, a small electronics business in Kampala, Uganda, as it piloted the use of a 3D printer to manufacture enclosures for its solar lights. The need for our project arose when we realized that although the 3D printer proved a viable method of manufacturing enclosures, Village Energy could not afford to continue 3D printing with …

Automated Precision Passing System, Bryan Herrera, David Savitz, Mikiah Raffaeli

Mechanical Engineering Senior Theses

Athletes are always seeking ways to improve their performance. Down time and a lack of capable throwers prevent athletic receivers from practicing their skills. We hope to aid athletes in receiving drills within their respective sports and increase practice efficiency. In order to achieve this, the machine has one major axis of rotation driven by a motor. This enables it to adjust where the ball is being thrown. Using an Arduino Uno coupled with a Roboteq AX1500 motor driver, the Automated Precision Passing System is able to throw a ball to a specified point in space by adjusting both the …

Characterization And Optimization Of Thermal Protective Fabrics Designed To Protect Against Splash Hazards, Jeremy Osguthorpe

Theses and Dissertations

Thermal textiles used in Personal Protective Equipment (PPE) are used to protect individuals from the hazards of thermal energy. An analytical model of the diffusion of thermal energy within the fabric was developed to simulate the transfer of thermal energy due to a hot liquid splash. Based on the model results, it was determined that that the use of an orthotropic material in which the thermal conductivities in the radial and axial directions are different can be used to decrease the amount of heat transferred through the fabric and thereby increase amount of protection in PPE. An orthotropic material particularly …

Rsl Rover: Robotic Systems Laboratory Rugged Offroad Vehicle For Experimental Research, Garrett Bonner, Owen Hale, Julian Pitt, Andrew Torrellas

Mechanical Engineering Senior Theses

The goal of this project was to build an autonomous vehicle testbed for the Robotics Systems Laboratory. This testbed will be used by undergraduate, graduate, and faculty researchers to test different control methods, sensor combinations, vehicle control laws, and eventually autonomous navigation. This paper documents our accomplishments to achieve this goal; we built a hierarchical control system, robust actuator mounts, and an effective safety system. The result is a capable 6-wheeled offroad vehicle that can be electronically controlled by remote or directly by wire. A feed-forward control law was incorporated for speed control, yielding predictable performance given a desired speed. …

Santa Clara University Human Powered Vehicle 2013-2014, Peter Chester, Luis Flores, Ian Jones, Ryan Nakamura, Dylan Porter, Peter Stephens

Mechanical Engineering Senior Theses

This document discusses the conceptual design for the 2013-2014 Santa Clara University Human Powered Vehicle. The objective of the Santa Clara University Human Powered Vehicle team is to design and manufacture a human powered vehicle that is practical, sustainable, and efficient. Key design features include a partial body fairing, tilt and ackermann steering, and cargo space. Ultimately we had to block out the tilt steering because its operation conflicted with the Ackermann steering. This vehicle's design satisfies the primary needs of a commuter and ultimately serves as a practical alternative to an automobile. Finally, this design complies with the requirements …

Wireless Impact Sensing Headband - W.I.S.H., Ryan Daly, Doug Furstinger, Tim Sashegyi, Nicklaus Schmidt, Mihir Shah

Mechanical Engineering Senior Theses

The prevalence of undiagnosed head injuries in the athletic world, and their associated health risks, is too great to ignore. This is especially true in non-helmeted sports where the availability of impact monitoring technologies is few and far between. In this paper, we discuss our wireless impact sensing headband technology that aids in the awareness and detection of potential concussions, from inception through design completion. Through the use of a custom-built validation system capable of simulating impact collisions, along with a series of experiments and revisions, our team was able to build a device that can sense and transmit data …

Benchtop Centrifuge For Materials Science, Jose Lizheno, Nathaniel Tseng, Ryan Tsuzaki

Mechanical Engineering Senior Theses

The Benchtop centrifuge for materials science was designed to be a versatile, cost-effective, user-friendly and safe centrifuge for the university setting. While a prototype was not completed due to running out of time for assembly, various forms of analysis were conducted including Natural Frequency Analysis and Finite Element Analysis. The team hopes that the work completed will provide a useful starting point for other teams that may wish to continue the project in the future.

Legacy Borehole Project, Maza Brady, Luke Cashman, Erin Hicks, Meghan Richey

Interdisciplinary Design Senior Theses

The Legacy Borehole Project is a three-year effort to design and build a sensor package that will be used to explore the geological and chemical conditions of the ocean floor. Over the course of three years, a mechanical structure and a robotic system will be constructed to lower sensors into previously drilled boreholes. As the team responsible for the development of the first year of this project, we have constructed a prototype sensor package and mock mechanical structure to test a communication interface between the sensors and a graphical user interface. The sensors were tested by lowering the sensor package …

A Neural Network Structure For Prediction Of Chemical Agent Fate, Homayun K. Navaz, N. Kehtarnavaz, Zoran Jovic

Mechanical Engineering Presentations And Conference Materials

This work presents the development of a multi-input, multi-output neural network structure to predict the time dependent concentration of chemical agents as they participate in chemical reaction with environmental substrates or moisture content within these substrates. The neural network prediction is based on a computationally or experimentally produced database that includes the concentration of all chemicals presents (reactants and products) as a function of the chemical agent droplet size, wind speed, temperature, and turbulence. The utilization of this prediction structure is made userfriendly via an easy-to-use graphical user interface. Furthermore, upon the knowledge of the time-varying environmental parameters (wind speed …

Shrouded Small Wind Turbines, Kristen Flannery, Michael Holligan, Joseph Soares

Mechanical Engineering Senior Theses

The goal of this project is to improve the energy production of small wind turbines (rated less than 100 kW) by increasing wind velocity at the turbine blades through the design of a shroud attachment. The design process involves the analysis of various computer aided design (CAD) nozzle/diffuser shroud geometries. Computational fluid dynamic (CFD) modeling is used to analyze the effect of shroud features on velocity and pressure fields. A 3D printed scale model is tested in a wind tunnel with strain gauges and pressure transducers to validate the CFD data. The resulting design locally increases velocity by a factor …

Proteus: Mini Underwater Remotely Operated Vehicle, Jorge Guerra, Robert Heinevetter, Tristan Morris, Killian Poore, Alexandra Waschura

Mechanical Engineering Senior Theses

Marine ecosystems contain life, minerals, information, etc, that can help the planet, however, only 5% of them are explored. This is mainly because existing Underwater Remotely Operated Vehicles (ROVs) are expensive and require a lot of workand time to use. Team Proteus designed a low cost, easy to use, portable, safe, and reliable ROV capable of being used for scientific research, while being operated and maintained by students. In this paper we explain the necessity behind this project, how it compares to similar projects and the design decisions made in developing the ROV, to include the options and trade-offs considered. …

Redox Stable Anodes For Solid Oxide Fuel Cells, Guoliang Xiao, Fanglin Chen

Faculty Publications

Solid oxide fuel cells (SOFCs) can convert chemical energy from the fuel directly to electrical energy with high efficiency and fuel flexibility. Ni-based cermets have been the most widely adopted anode for SOFCs. However, the conventional Ni-based anode has low tolerance to sulfur-contamination, is vulnerable to deactivation by carbon build-up (coking) from direct oxidation of hydrocarbon fuels, and suffers volume instability upon redox cycling. Among these limitations, the redox instability of the anode is particularly important and has been intensively studied since the SOFC anode may experience redox cycling during fuel cell operations even with the ideal pure hydrogen as …

Microstructural Factors Of Strain Delocalization In Model Metallic Glass Matrix Composites, Thomas James Hardin

Theses and Dissertations

Metallic glass matrix composites have enormous potential stemming from the interplay between crystalline and amorphous phases. This work models such a composite using shear transformation zone dynamics (a modified kinetic Monte Carlo method) for the amorphous phase, and a local Taylor dislocation model for the crystalline phase. An N-factorial experiment using the model is presented examining the effects of crystalline volume fraction, microstructure length scale, and yield stress of the crystalline phase. Each replicate is analyzed for maximum stress, maximum strain, strain energy dissipation, strain localization, and strain partitioning between phases. Regression analysis is used to identify statistically-significant trends in …

Stress Corrosion Cracking In Polymer Matrix Glass Fiber Composites, Jonathan Kosak

Electronic Theses and Dissertations

With the use of Polymer Matrix Glass Fiber Composites ever expanding, understanding conditions that lead to failure before expected service life is of increasing importance. Stress Corrosion Cracking (SCC) has proven to be one such example of conditions found in use in high voltage transmission line applications that leads to brittle fracture of polymer matrix composites.

SCC has been proven to be the result of acid buildup on the lines due to corona discharges and water buildup. This acid leaches minerals from the fibers, leading to fracture at low loads and service life. In order to combat this problem, efforts …

An Integrated Approach To Developing Technical Communication Skills In Engineering Students, Ronald S. Harichandran, David J. Adams, Michael Collura, Nadiye O. Erdil, David Harding, Jean Nocito-Gobel, Amy Thompson

Engineering and Applied Science Education Faculty Publications

The Project to Integrate Technical Communication Habits (PITCH) is being implemented across seven engineering and computer science undergraduate programs. The overarching goal of PITCH is to develop written, oral and visual communication skills and professional habits in engineering students. PITCH activities begin in the very first semester and are reinforced and extended through all four years of each program. Senior design becomes the culminating experience in which students demonstrate the skills and habits acquired through PITCH courses. Student outcomes for the project were established based on an extensive survey of employers, alumni and faculty. Communication instruments include technical memoranda, poster …

Prediction Of Tribological Behavior Of Candidate Materials For Rotor Seals, John W. Franzino, Will F. Michul

Materials Engineering

To reduce high costs associated with manufacturing and testing materials for rotor seals, a procedure needs to be developed to quickly and accurately test candidate materials as they are released. The test should reduce the amount of fabrication required and model working conditions in order to accurately assess the tribological behavior of candidate materials. A possible solution was examined that utilized a rig meant to model operational stresses and wear. Compression modulus data was then taken in order to quantify the accumulation of damage due to microcracking, the primary mode of failure, through a damage index parameter. Testing results concluded …

Adaptive Kayak Seating: The Tide Rider 360, Irvin Camacho, Grant Petersen, Audrey Riddle, Andrea Voigt

Mechanical Engineering

The Adaptive Paddling Program at California Polytechnic State University has sponsored the construction of an adaptive kayak seat, the Tide Rider 360, to provide paddlers with disabilities sufficient trunk support while out on the water. In particular, this design focused on providing the least restrictive environment for all users while still providing sufficient lateral, neck, back, and hip support. This seat is intended for use in the quarterly Adaptive Paddling Program to allow people with disabilities to experience the joys of kayaking in the most comfortable and supportive environment possible.

The following report details the background research, design development, manufacturing, …

Feel Of The Ocean: Final Report, Ian E. Hoffman, Kevin T. Dunlea, Ryan A. Palo

Mechanical Engineering

The overall goal of this project is to create a system that will enhance the audience’s sense that they are actually in the ocean, surrounded by whales, as they attend the Music Department’s 2014 Spring RSVP show. We have designed something that, through the interaction of light and moving fabric, will augment the performance.

Team Joseph: Adaptive Aquatic Device, Paul Sands, Lilly Hoff, Andrea Voigt

Mechanical Engineering

The scope of this project included designing and fabricating an adaptive aquatic device for Joseph, a 20 year old student in the Special Education Program at San Luis Obispo High School with a subset of cerebral palsy known as spastic quadriplegia. The project was presented at the beginning of the Fall 2013 quarter to the mechanical engineering students at Cal Poly with the aspiration that a team of engineers would construct a device that would allow Joseph, his friends and family to compete in their first triathlon on July 27, 2014. The project was humbly accepted by mechanical engineering students …

Geared Wheelchair, Shawn Jafari, Kyle Sitton, Mitch Wickline

Mechanical Engineering

No abstract provided.

Science Of Water Table, Tim Haigh, Kris Francis, Nick Schlemmer

Mechanical Engineering

No abstract provided.

Peek Wear Test System, Michael Brown, Mason Chellemi, Allian Roman

Mechanical Engineering

The wear characteristics of PEEK carbon fiber composites are not well understood in comparison to high strength materials in common use such as steel, aluminum, and carbon fiber epoxy. This lack of understanding limits the applications in which the superior strength to weight ratio and stiffness of PEEK carbon fiber composites may be utilized with confidence to situations in which there are no significant bearing surface interactions between nearby components. The objective of this project was to design, build, and test a machine that is capable of evaluating the behavior of PEEK carbon fiber composites in a long term, high …

Development Of A Finite Element Model For Predicting The Impact Energy Absorbing Performance Of A Composite Structure, Matthew Lowell Roberts

Master's Theses

Because of their high strength-to-weight ratio, Fiber Reinforced Composite (FRC) materials are well suited for use in high performance racing applications where weight must be kept to a minimum. Formula SAE (FSAE) race cars are designed and built by college students, roughly following the model of a scaled down Formula One car. Strict regulations are placed on specific components of the car in the interest of equalizing competition and ensuring the safety of the drivers. Students are required to construct a survival cell (the chassis), which can resist large amounts of energy in the event of a crash, with an …

A Study On The Vibrational Performance Characteristics Of An E22 Isolator After Outgassing And Bake-Out, Alma Melendez

Master's Theses

The launch environment experiences many vibration, shock, and acoustic loads. A great concern is the high random vibration levels that can damage components and spacecraft structures, which can cause a mission failure. An effective method of reducing high frequency energy is using isolators. Overall, the need for vibration isolation has been increasing because there has been an increase in the use of mechanisms in which vibrations are prevalent. In addition, there has not been extensive research on the effects of isolators that are outgassed and cured. Therefore, it is important to investigate and understand the vibrational effects on isolators. It …

Folding Wheelchair Improvement, Matthew Edison Grace, Kevin Alan Miyamoto, Andrey Lee Oliveira

Mechanical Engineering

No abstract provided.

Freehub Test Machine, Brett Murphy, Mitch Ambrosini, Nick Boldt, Stephen Knaus

Mechanical Engineering

The purpose of this project is to design and build a machine to test a bicycle freehub in a lab environment. The conditions need to imitate the forces experienced by a bike wheel in a repeatable fashion. To do this we designed a machine that can fatigue the freehub in two distinct modes, pedaling and freewheeling. In the pedaling mode the freehub will be repeatable torqued to find how many engagement cycles freehub can endure before failure. The freewheeling test will spin the freehub in its coasting direction to find how the freehub wears during its lifetime. A freehub is …