Mechanical Engineering Commons^™

Remaining Life Assessment And Fitness For Service Evaluation Of Aging Chemical Reactors In Polyethylene Terephthalate Resin Industry, Aditya Pahlawan Munthe, Donanta Dhaneswara, Wahyuaji Narottama Putra, Gama Widyaputra

Journal of Materials Exploration and Findings

Aging chemical reactors in the polyethylene terephthalate (PET) resin industry require comprehensive evaluation to ensure safe continued operation. This study conducts a remaining life assessment (RLA) and fitness-for-service (FFS) evaluation on five 30-year-old reactors, based on API 510, API 579/ASME FFS-1, and ASME BPVC Section VIII Div. 1 standards. The analysis involves corrosion rate measurement, future corrosion allowance (FCA) projection, and minimum thickness verification. Among the reactors, R-120 was found to have the shortest remaining life less than 15 years. FFS assessments using three criteria Average Measured Thickness, MAWP from Point Thickness Readings, and Minimum Measured Thickness confirm that R-120 …

Implementation Of Reliability Centered Maintenance On Crude Booster Pump, Dzulfikar Ali Hafizh, Maya Agustianingrum Putri St., Ph.D., D. Rizal, Adzra Qanita

Journal of Materials Exploration and Findings

Crude oil booster pump is one of the critical equipment in oil refinery operations. In aging plants that have been operating for more than 25 years, where reliability and maintenance issues on equipment often cause operational disruptions and even unplanned shutdowns. This study aims to develop a structured reliability-centered maintenance (RCM) strategy for crsude oil booster pump systems that is also in line with the principles of asset integrity management system (AIMS). This methodology follows the RCM II approach, starting with system function analysis, failure mode identification, and criticality assessment through Failure Mode, Effect, and Criticality Analysis (FMECA) to determine …

Thermally Stabilized Polyacrylonitrile For Flexible Triboelectric Devices Operating From-29 °C To 400 °C, Yide Zheng, Rongfeng Mao, Beilei Liu, Bo Ma, Wei Li, Yue Sun, Wan Shou

Mechanical Engineering Faculty Publications and Presentations

Extreme temperature wearable technology enables unique applications in extreme conditions, such as physiological indicators (body temperature and heart rate) monitoring, which can provide timely warnings of health risks associated with unusual high and low temperatures. However, most soft materials used for wearable devices, including both sensors and power suppliers, are severely affected by high temperature, limiting their applications. Here, we reported a flexible triboelectric material for extreme temperature application, ranging from-29 degrees C to 400 degrees C. The device consists of a thermally stabilized polyacrylonitrile (TS-PAN) as negative triboelectric material and a mica film as positive triboelectric material. This triboelectric …

Exploring Different Metal-Oxide Cathode Materials For Structural Lithium-Ion Batteries Using Dip-Coating, David Petrushenko, Thomas Burns, Paul Ziehl, Ralph E. White, Paul T. Coman

Faculty Publications

In this study, a selection of active materials were coated onto commercially available intermediate modulus carbon fibers to form and analyze the performance of novel composite cathodes for structural power composites. Various slurries containing polyvinylidene fluoride (PVDF), active material powders, 1-methyl-2-pyrrolidone (NMP) and carbon black (CB) were used to coat carbon fiber tows by immersion. Four active materials—lithium cobalt oxide (LCO), lithium iron phosphate (LFP), lithium nickel manganese cobalt oxide (NMC), and lithium nickel cobalt aluminum oxide (NCA)—were individually tested to assess their electrochemical reversibility. The cells were prepared with a polymer separator and liquid electrolytes and assembled in 2025-coin …

The Dropbot: Design And Development Of A Custom Drone For Precision Water Drop Penetration Time (Wdpt) Testing, Mugundan Prakash

UNLV Theses, Dissertations, Professional Papers, and Capstones

Assessing the hydrophobic characteristics of soil is vital for understanding soil wettability or soil-water interactions, particularly in post-wildfire environments where water repellency can significantly impact ecosystem recovery, water infiltration, and erosion control. One key metric in soil wettability studies is the Water Drop Penetration Time (WDPT) test, which evaluates the hydrophobicity of soil and guides land treatment strategies. This thesis presents the design and development of DropBot, a custom-built drone platform engineered for the precise delivery and analysis of water droplets in WDPT tests.The DropBot, a custom drone, integrates a lightweight, 3D-printed frame with a self-leveling platform, enabling consistent droplet …

A Study Of Wear Measurement And Life Prediction Of Insert Chute Liner On Gold Ore Processing, Ferry Ardika Natanael, Nony Maulidya, Dedi Priadi

Journal of Materials Exploration and Findings

Chutes are critical materials handling assets to transport solid particles from one process step to another in mineral processing, coal mining and cement industries. The material transport, because of material characteristics, cause severe wear on internal lining of chutes or bins’ structure. The wear problem on internal lining of bins or chutes needs to be checked to keep production efficiency. Therefore, not checked wear rate causes liner replacement schedule becomes unpredictable. It leads to production loss and highly cost maintenance in industry. This study shows that condition-based maintenance through regular thickness measurement using Ultrasonic Transducer (UT) to predict life service …

Analysis Of Leak Testing Planning For Carbon Dioxide Piping Systems In The Development Of Carbon Capture, Utilization, And Storage Facilities In The Bintuni Basin, Devi Sentiani, Akhmad Herman Yuwono Professor

Journal of Materials Exploration and Findings

Carbon Capture, Utilization, and Storage (CCUS) technologies have become a key strategic response to global efforts to reduce CO₂ emissions. This study presents a leak testing strategy designed for a carbon dioxide (CO₂) piping system as part of a Carbon Capture, Utilization, and Storage (CCUS) project in the Bintuni Basin, West Papua, Indonesia. This study aims to ensure the system is properly prepared before commissioning by designing a leak test plan that is both practical and technical, based on ASME B31.3, ASME PCC-2, and API STD 520 Part 1. We conducted the process, which involves identifying the system boundaries, …

Functional Biopolymers Applied To Sustainable Technologies In The Environment And Healthcare, Fengjie He

UNLV Theses, Dissertations, Professional Papers, and Capstones

Biodegradable polymeric materials (biopolymers) are naturally derived materials known for their excellent biocompatibility, biodegradability, sustainability, and versatile chemical functionality. They have attracted increasing attention in various applications as alternative to synthetic materials ranging from food packaging to tissue engineering. Meanwhile, with intrinsic advantages, biopolymers have also emerged as promising materials in addressing contemporary challenges in both biomedical and environmental fields. Motivated by the significant potential of biopolymers and the growing need for sustainable materials, my research focuses on the design and engineering of biodegradable polymers with novel modification methods and application directions. In this work, two representative biopolymers are selected: …

Bio-Inspired Electroactive Polymer (Eap) Sensors For Surface And Canal Flow Sensing In Dynamic Environments, Nazanin Minaian

UNLV Theses, Dissertations, Professional Papers, and Capstones

Nature can often create some of the most efficient and elegant solutions to complex problems, and engineering stands to benefit greatly from these time-tested designs. One of the more sophisticated examples of this is the lateral line system in fish: a distributed network of superficial and canal neuromasts that enables aquatic species to detect fluid disturbances with remarkable precision. This dissertation leverages that biological framework to explore the potential of electroactive polymers (EAPs), aiming not just to replicate structure, but to emulate function.Two classes of EAPs form the basis of this work: electroactive plasticized polymer gels (EPPGs) and ionic polymer-metal …

Nanofluid-Enhanced Hvac&R Systems (2015–2025): Experimental, Numerical, And Ai-Driven Insights With A Strategic Roadmap, Aung Myat, Md Mashiur Rahman, Muhammad Akbar

Mechanical and Manufacturing Engineering Faculty Research

Heating, ventilation, air conditioning, and refrigeration (HVAC&R) systems account for a significant share of global energy demand, prompting intensive research into advanced thermal enhancement techniques. Among these, nanofluids—colloidal suspensions of nanoparticles in base fluids—have shown promise in boosting heat transfer performance. This review provides a structured and critical evaluation of nanofluid applications in HVAC&R systems, synthesizing research published from 2015 to 2025. A total of 200 peer-reviewed articles were selected from an initial pool of over 900 through a systematic filtering process. The selected literature was thematically categorized into experimental, numerical, hybrid, and AI/ML-based studies, with further classification by fluid …

Wear Of High Entropy Alloys: Understanding Effects Of Cryogenic Temperatures And Surface Nitriding On Wear Behavior, Aubrey Yu Tang

Dartmouth College Ph.D Dissertations

Cryogenic tribological applications have become increasingly important with the development and innovation of advanced equipment in aerospace, polar regions, superconductivity, and more. Traditional lubrication methods are not viable under these harsh environments, so metallic materials must be able to maintain excellent mechanical properties and withstand the constant impact and wear alone. High entropy alloys (HEAs) have emerged as potential candidates for these applications because of their wide variety of excellent room temperature properties and apparent improvement of mechanical properties of some HEAs at extremely low temperatures. Despite their promising nature, very limited work has been done on understanding the wear …

Genetic Algorithm Optimization To Maximize Sensitivity Of Triboelectric Mems Accelerometers, Yu Tian, Benyamin Davaji, Shahrzad Towfighian

Mechanical Engineering Faculty Scholarship

A genetic algorithm is used to optimize the sensitivity of a triboelectric MEMS accelerometer fabricated using CMOS-compatible processes. The optimization focuses on the structural parameters of an awl-shaped serpentine microspring (ASSM) connected to the proof mass. Constraints are defined by microfabrication standards and the available chip area. Three different constraint problems are considered, and the algo- rithm yields designs with maximized sensitivity in each case. Simulations under various sinusoidal vibration scenarios show that the optimized designs significantly outperform the previous version, achieving a 2.72× improvement at 1000 Hz and up to 20× at 500 Hz.

Spray Characterization And Fuel Property Analysis Of Tier 3 Gasoline In A Gdi System Using Machine Learning, Kyungwon Lee

Theses and Dissertations

This study investigates the spray behavior of Tier 3 gasoline in gasoline direct injection engines using experimental methods. Tier 3 gasoline, formulated with lower sulfur content, enhances aftertreatment system efficiency and supports cleaner combustion. A comparative fuel property analysis between Tier 3 gasoline and PACE-20, surrogate fuel, was conducted to understand compositional effects on spray. A constant volume spray chamber and optical diagnostics, including diffuse back-illumination extinction, Schlieren, microscopic, and 3D CT reconstruction imaging, were used to examine spray morphology under varying injection conditions. Key spray parameters such as liquid volume fraction, projected liquid volume, droplet size, and cone angle …

Interatomic Potential Of Multiphase Materials Using Modified Embedded Atom Method (Meam) And Artificial Neural Network (Rann), Henan Zhou

Theses and Dissertations

There is a significant need for computer simulations to explore multiphase materials because of their significance in both industry and research. These simulations are both more efficient and less expensive than many experimental approaches, making them an ideal choice for this purpose. It is possible to use molecular dynamics simulations that make use of the MEAM and RANN interatomic potentials in order to comprehend and characterize the properties, performance, and behavior of materials at the atomic scale of different material phases. In the realms of elements, alloys, and impurities, MEAM can be utilized in a wide variety of applications. Through …

Enhanced Nanomechanical, Tribological And Electrical Properties Of Ni-Cr Coatings Via Max Phase Reinforcement And Metallic Interlayers, Mohammad Ashikul Alam

Theses and Dissertations

Nickel-Chromium (Ni-Cr) coatings are widely used in industrial applications due to their resistance to oxidation, thermal stability, and adjustable electrical and mechanical properties. However, achieving improved multifunctional performance across various use cases ranging from extreme tribological environments to microscale device integration remains a significant challenge. This thesis explores two complementary strategies for enhancing the performance of Ni-Cr coatings in both thick and thin film configurations, aiming to address limitations in wear resistance, durability, adhesion, and electrical conductivity. For thick coatings, Ni-Cr was reinforced with Ti3SiC2 MAX phase particles and processed using selective laser sintering (SLS) with optimized parameters. The addition …

Joint Kinematics And Kinetics During Vertical Jump Landings With Progressively Increasing External Loads, Darcie L. Yount

Dissertations

This study examined sagittal and frontal plane kinematics and kinetics during countermovement jump (CMJ) landings performed with either a traditional barbell (BB) or a hexagonal bar (HEX) across increasing submaximal loads in recreationally active males. Generally, hip and knee flexion angles and joint mean angular velocities decreased as loads increased. Hip extension and knee flexion moments increased as load increased up to 20 kg, at which point these values decreased. Performing the CMJ with the HEX exhibited increased frontal plane stability compared with the BB group. Additionally, the BB group exhibited stiffer landing strategies, with decreased sagittal plane joint angles …

High-Heat Transfer Lithium-Ion Batteries: A New Era In Battery Thermal Management, Alfred J. Piggott, Jeffrey S. Allen, Ahmad A. Pesaran

Michigan Tech Publications

Despite advances in lithium-ion battery technology, critical challenges remain that must be addressed to accelerate electric vehicle (EV) adoption and global energy transformation. Significantly improved battery thermal management (BTM) is key to overcoming these challenges. BTM approaches focus on increasing heat transfer coefficients via air, liquid, or refrigerant cooling, but less attention is given to reducing the battery's thermal resistance, a major bottleneck for heat transfer. This work introduces a novel approach to reduce battery thermal resistance by integrating in-plane heat transfer with optimized cell geometry, minimized thermal resistances, and reduced interfacial resistances, representing a departure from previous methods. The …

Mae Enewsbrief Apr- June 2025, Department Of Mechanical And Aerospace Engineering, Michigan Technological University

Department of Mechanical and Aerospace Engineering eNewsBrief

No abstract provided.

Analysis And Predictive Modeling Of Stall And Spin Accidents In General Aviation Fixed-Wing Aircraft, Mehedi Hasan

Graduate Theses and Dissertations

Stall and spin accidents represent a persistent safety concern in General Aviation, with approximately 41% resulting in fatalities despite their relatively low occurrence. This study analyzes 1,079 General Aviation stall and spin accidents from 2008 to 2023 using the National Transportation Safety Board accident database. Our analysis identified the top phases of flight, injury outcomes, and causal factors in stall/spin accidents. Findings indicate that over 93% of stall/spin events involved General Aviation aircraft, with most accidents occurring during initial climb, takeoff, or low-altitude maneuvering. Pilot-related control errors, especially poor airspeed and angle-of-attack management, were the most common causes. To assess …

Engineered Interfaces For Enhanced Transient Liquid Phase Bonding In Electronics Assembly, John Russell Harris

Graduate Theses and Dissertations

Growing applications in transportation make power density a key optimization target in the power electronics industry. More power in a shrinking environment leads to high heat flux and junction temperatures that damage silicon-based switching devices. Temperatures approaching 175℃ can result in false triggering of the device’s activated state, resulting in short circuits. Developing wide bandgap semi-conductors, such as gallium nitride and silicon carbide, are less susceptible to this complication as the energy from elevated temperature is a smaller fraction of what would be required to trigger the device. These devices are projected to function reliably in environments of up to …

Photochemical Fabrication And Tribological Evaluation Of Hexagonal Grooves With Corner Dimples On Cast Iron Surfaces, Steven Sonntag

Graduate Theses and Dissertations

The traditional honing process used to texture cylinder liners in internal combustion engines has long been recognized as suboptimal, as evidenced by the need for a break-in period before achieving peak performance. Although laser-based methods can produce micro-scale features with high precision, they are often cost-prohibitive and difficult to scale for large or complex components. This study explores photochemical machining (PCM) as a low-cost, scalable alternative for fabricating high-resolution surface textures—specifically, hexagonal grooves with corner dimples—on gray cast iron. The resulting textures exhibit uniform groove widths (~13 μm) and varied depths, demonstrating PCM’s capability to create high-resolution patterns with sub-micron …

High-Resolution Energy Efficient Selective Laser Sintering Of Copper Nanoparticles, Bo Shen

Graduate Theses and Dissertations

Copper (Cu) is widely utilized in electronics and photonics applications due to its outstanding electrical and thermal conductivity. With increasing demand for miniaturization and higher precision in modern manufacturing, traditional selective laser sintering (SLS) techniques designed primarily for high-throughput production are becoming insufficient. These conventional methods struggle to deliver the resolution required for micro-scale fabrication and often cause thermal damage to sensitive substrates. Therefore, there is a growing necessity to develop compact and high-resolution laser sintering systems capable of precise microfabrication with minimal thermal influence. This study addresses this challenge by investigating nanosecond pulsed laser sintering as a method to …

A Machine Learning Approach To Detect Pores In Laser Powder Bed Fusion Additive Manufacturing, Jose Galarza, Jose Barron Jr., Luis Jimenez, Tamer Oraby, Jianzhi Li, Farid Ahmed

Manufacturing & Industrial Engineering Faculty Publications

Real-time detection of pores in the Laser Powder Bed Fusion (LPBF) metal Additive Manufacturing (AM) process is proposed in this study and can be utilized for in-situ process monitoring and quality control. The average light emission data from the process captured by an optical tomography camera can be integrated into a defect detection module to characterize defects after the deposition of a layer. The light emission contains information on the process zone which could be extracted with the appropriate data techniques. In this paper, we proposed a machine-learning approach that utilizes the mean light intensity data from the melt-pool monitoring …

An Optimization Study Of Multi-Orifice Synthetic Jets, Rhett T. Parry

All Graduate Theses and Dissertations, Fall 2023 to Present

From the mixing of creamer into coffee, to the dynamics of a dust storm, or smoke rising from a chimney—everything is driven by turbulent fluid motion. Experimentalists bring the complex driving mechanism that is turbulence into a laboratory setting to fundamentally understand its behavior in response to certain test parameters. Researchers may choose various drivers, or “actuators”, of fluid motion to start the turbulent regime for their applications. However, in building an entire experimental apparatus, they miss the step of ensuring that an individual driver is performing as best as possible. A common actuator used in experimental studies is a …

Design, Modeling, Control, And Analysis Of A Modular Two-Wheeled Self-Balancing Robotic System, Mishek Jair Musa

Graduate Theses and Dissertations

Two-wheeled self-balancing robots have garnered substantial attention within the realms of research and innovation in academia and industrial settings. In particular, advances in control algorithms, machine learning, reinforcement learning, and sensor technologies have played a pivotal role in their development. Although primarily recognized for their utility in personal transportation in the commercial sector, these robots possess potential applications across various domains, including search and rescue, healthcare, material handling, logistics, etc., due to their active stabilization and exceptional maneuvering capabilities. A particular area of interest lies in the creation of modular self-balancing robots designed for seamless reconfiguration and enhanced human interaction. …

Decoding Anisotropic Porous Medium: A Synergy Of Lattice Boltzmann Modelling And Operator Learning To Predict Permeability As A Function Of Orientation, Soumya Shouvik Bhattacharjee

Open Access Theses & Dissertations

Understanding the directional properties of porous media is essential for accurately predicting flow behavior, reactive transport, and fluid-solid interactions in systems ranging from geothermal reservoirs to energy storage devices and biological tissues. Directional variations in permeability - reflecting a medium's response to flow at different angular orientations - are particularly important for complex, inherently anisotropic geometries. In this study, we employ a Lattice Boltzmann (LBM) model to calculate directional permeabilities from porous media images subjected to varying flow inlet angles. Three classes of porous media were investigated: (1) synthetic media with circular grains, serving as isotropic baselines; (2) synthetic media …

Elucidation Of Nano-Mechanical Property Evolution Of 3d-Printed Zirconia, Diana Hazel Leyva Marquez

Open Access Theses & Dissertations

This dissertation presents an in-depth look at the mechanical behavior, size changes, and process improvement of ceramic and polymer materials made with additive manufacturing (AM). The work consists of four separate but related studies, each tackling important challenges in fabrication, characterization, and predictive modeling. Chapter 1 examines the nano-mechanical property changes of 3D-printed zirconia made using digital light processing (DLP). By employing nanoindentation and scanning electron microscopy (SEM), the effects of print orientation and sintering on hardness, elastic modulus, and microstructure are revealed. The results indicate that 0°-oriented sintered samples have up to 140% higher hardness compared to preconditioned samples, …

Integration And Testing Of A Quadruped Robot With Ros2, Jeremy S. West

Master's Theses

The Cal Poly Legged Robotics Group has been developing research and teaching platforms for agile legged robotics since 2020. These platforms are expected to provide students with opportunities to develop complete legged-robot systems from low-level control to advanced robotics tasks such as motion planning and decision making. However, the current prototyped quadruped robot lacked the software and sensing capabilities for high-level quadrupedal gaits and advanced robotic research.

To address these challenges, this project developed Switch, a robotic platform that builds upon the previous BRUCE platform with significant hardware and software upgrades. Switch features a modular design that allows individual software …

Synergistic Enhancement Of Tribological Behavior And Colloidal Stability In Cuo Nanolubricants Via Ligand Tuning, Sherif Elsoudy, Sayed Akl Akl Dr, Sayed Akl A. Akl Dr, Esm Lane, Abas Hadawey, Philip D. Howes

Mechanical Engineering

Nanoparticle-based lubricants, or nanolubricants, can exhibit superior tribological properties compared to unmodified base oils. However, these performance gains are highly dependent on the nanoparticle surface chemistry, particularly in maintaining stable colloidal dispersions. This study explores the influence of oleic acid (OA) and oleylamine (OAm) functionalization on the tribological and colloidal properties of CuO nanoparticles dispersed in an SAE 20W50 base oil. We present a hybrid optimization framework combining Response Surface Methodology (RSM) with Bayesian Optimization (BO) to identify the optimal OA to OAm ratio (OA–OAm) for CuO nanolubricants. Unlike prior studies that employed either RSM alone or trial-and-error approaches, this …

Machine Learning And Clinical Eeg Data For Multiple Sclerosis: A Systematic Review, Badr Mouazen, Ahmed Bendaouia, El Hassan Abdelwahed, Giovanni De Marco

Manufacturing & Industrial Engineering Faculty Publications

Multiple Sclerosis (MS) is a chronic neuroinflammatory disease of the Central Nervous System (CNS) in which the body’s immune system attacks and destroys the myelin sheath that protects nerve fibers, leading to a wide range of debilitating symptoms and causing disruption of axonal signal transmission. Accurate prediction, diagnosis, monitoring and treatment (PDMT) of MS are essential to improve patient outcomes. Recent advances in neuroimaging technologies, particularly electroencephalography (EEG), combined with machine learning (ML) techniques — including Deep Learning (DL) models — offer promising avenues for enhancing MS management. This systematic review synthesizes existing research on the application of ML and …