Mechanical Engineering Commons^™

Combustion Dynamics And Heat Transfer In An Ultra Compact Combustor, Brian T. Bohan

Theses and Dissertations

The Ultra Compact Combustor (UCC) is an innovative combustion system alternative to a traditional turbine engine burner with the potential to improve engine efficiency with a reduced combustor volume. The UCC shortens the axial length of the combustor, and therefore reduces engine weight, by burning in an annulus and swirling the reactants in the circumferential direction. These length and weight improvements can directly lead to an increased thrust-to-weight rating of the engine. The present research included five objectives which advanced the UCC concept on four fronts; cooling UCC turbine vanes, advanced computational modeling of UCC systems, system air split control …

The Correlation Between Energy Cost Share, Human, And Economic Development Using Time Series Data From Australasia, Europe, North America, And The Brics Nations, Ryan Roberts, Josephine Kaviti Musango, Alan Colin Brent, Matthew K. Heun

University Faculty Publications and Creative Works

This paper investigates how a change in a region's energy cost share (ECS), a ratio of a region's energy expenditure as a fraction of its gross domestic product (GDP), affects the region's social and economic development. Nations from four regions of the world, namely Australasia, Europe, North America, and the BRICS nations (Brazil, Russia, India, China, and South Africa) were chosen for this study. Using time series data from the period of 1978 to 2010, the annual ECS of each country was compared to the year-on-year GDP change, as well as the components of the human development index (HDI). High …

Accurate Flexible Refinement Of Atomic Models Against Medium-Resolution Cryo-Em Maps Using Damped Dynamics, Julio A. Kovacs, Vitold E. Galkin, Willy Wriggers

Mechanical & Aerospace Engineering Faculty Publications

Background: Dramatic progress has recently been made in cryo-electron microscopy technologies, which now make possible the reconstruction of a growing number of biomolecular structures to near-atomic resolution. However, the need persists for fitting and refinement approaches that address those cases that require modeling assistance.

Methods: In this paper, we describe algorithms to optimize the performance of such medium-resolution refinement methods. These algorithms aim to automatically optimize the parameters that define the density shape of the flexibly fitted model, as well as the time-dependent damper cutoff distance. Atomic distance constraints can be prescribed for cases where extra containment of parts of …

Design Of Wind Turbine Tower Height And Blade Length: An Optimization Approach, Ryan Wass

Mechanical Engineering Undergraduate Honors Theses

The wind industry is a fast growing market and is quickly becoming competitive with traditional non-renewable energy resources. As with any developing industry, research must continually be redefined as more complex understandings of design variables are learned. Optimization studies are common ways to quickly refine design variable selections. Historical wind turbine data shows that the tower hub height to rotor diameter ratio scales almost linearly. However there is no specific rule that dictates the optimum hub height for a given diameter. This study addresses this question by using an Excel based optimization program to determine the height to diameter ratio …

Modeling Vocal Fold Intravascular Flow With Synthetic Replicas, Aaron David Terry

Theses and Dissertations

Communication by voice is foundational in our society and many rely on their voices for their occupations. Voice disorders affect a significant number of individuals each year, and diagnosis and treatment improvements are therefore sought via advancements in voice research. Contained in this thesis is a description of work intended to contribute to vocal fold research by using synthetic, self-oscillating vocal fold replicas to study the impact of replica vibration on perfusion fluid flow through the replica. Methods for manufacturing vocal fold replicas containing imbedded channels allowing for fluid perfusion are discussed. Experimental procedures developed for delivering perfusion fluid to …

Multidisciplinary Design Optimization Of Life Cycle Benefit Of Trimarans Using Monte Carlo Method, Lin Du

Theses and Dissertations

This thesis presents a methodology for multidisciplinary design and optimization (MDO) of the life cycle benefit (LCB) of trimarans. Unlike naval vessels which have a robust fire power and other capabilities which are very difficult to be quantified, the essence of a commercial ship’s construction and operation is an investment. The ship owners must consider the benefits accruing from lifelong development/deployment of a commercial vessel, taking in to account the construction time, interest rate, cost of operation, maintenance, drydocking, annual revenue, etc. Whether or not a ship design has outstanding economic potential, depends on only one standard value in the …

Thermal Transport At Superhydrophobic Surfaces In Impinging Liquid Jets, Natural Convection, And Pool Boiling, Matthew Clark Searle

Theses and Dissertations

This dissertation focuses on the effects of superhydrophobic (SHPo) surfaces on thermal transport. The work is divided into two main categories: thermal transport without phase change and thermal transport with phase change. Thermal transport without phase change is the topic of four stand-alone chapters. Three address jet impingement at SHPo surfaces and the fourth considers natural convection at a vertical, SHPo wall. Thermal transport with phase change is the topic of a single stand-alone chapter exploring pool boiling at SHPo surfaces. Two chapters examining jet impingement present analytical models for thermal transport; one considered an isothermal wall and the other …

Subject-Specific Finite Element Predictions Of Knee Cartilage Pressure And Investigation Of Cartilage Material Models, Michael G. Rumery

Master's Theses

An estimated 27 million Americans suffer from osteoarthritis (OA). Symptomatic OA is often treated with total knee replacement, a procedure which is expected to increase in number by 673% from 2005 to 2030, and costs to perform total knee replacement surgeries exceeded $11 billion in 2005. Subject-specific modeling and finite element (FE) predictions are state-of-the-art computational methods for anatomically accurate predictions of joint tissue loads in surgical-planning and rehabilitation. Knee joint FE models have been used to predict in-vivo joint kinematics, loads, stresses and strains, and joint contact area and pressure. Abnormal cartilage contact pressure is considered a risk factor …

Use Of The Wilshire Equations To Correlate And Extrapolate Creep Data Of Hr6w And Sanicro 25, Vito Cedro Iii, Christian Garcia, Mark Render

Mechanical Engineering Faculty Publications

Advanced power plant alloys must endure high temperatures and pressures for durations at which creep data are often not available, necessitating the extrapolation of creep life. Many methods have been proposed to extrapolate creep life, and one of recent significance is a set of equations known as the Wilshire equations. With this method, multiple approaches can be used to determine creep activation energy, increase the goodness of fit of available experimental data, and improve the confidence level of calculating long-term creep strength at times well beyond the available experimental data. In this article, the Wilshire equation is used to extrapolate …

Hybrid-Cooled Data Center Server Layout Optimization For Air-Side Heat Recovery, Assel Sakanova, Sajad Alimohammadi, Jaakko Mcevody, Tim Persoons

Conference Papers

The rapid increase in energy demand for data center requires improved cooling techniques. This study investigates, numerically and experimentally, the energy efficiency optimization based on server level air flows and also identifies the potential for waste heat recovery from the air stream for a hybrid air/liquid cooled server. Multi-objective genetic algorithm and entropy generation minimization are chosen as tools to address the multiple objectives involved in the problem and examine the cooling performance and waste heat recovery potential. Selected experimental measurements have successfully validated the CFD simulation model.

Benchmarking The Application Of Detached Eddy Simulation Techniques In Data Center Server Flow Modelling Using Stereoscopic Particle Image Velocimetry, Sajad Alimohammadi, Jaakko Mcevody, Yan Delauré, Tim Persoons

Conference Papers

The evolution and new trends in low-cost cloud computing services and growing data analysis loads on data centers keep increasing the power density of the servers as well as the global electricity consumption of data centers. The server component arrangement is mainly bounded by compactness of the device and can be somewhat overlooked. Both optical visualization and computational simulation techniques can be utilized to quantify complex turbulent flow fields inside the servers, and thus optimize thermal flows. The primary stage of a comprehensive research to enhance data center server cooling performance and energy efficiency is reported on here. A full-scale …

Visual Servoing For Multirotor Precision Landing In Varying Light Conditions, Jesse Wynn, Tim Mclain

Faculty Publications

The problem of performing a precision landing of an autonomous multirotor UAV in various lighting conditions is studied. A vision-based approach is proposed and consists of varying degree-of-freedom image-based visual servoing (VDOF-IBVS), and a specialized landing marker. The proposed approach is validated through extensive flight testing outdoors in both lighted and dark conditions, and is done using a standard off-the-shelf autopilot system.

Coupled Thermo Mechanical Modeling Of Friction Stir Welding And Fatigue Life Improvement Of Friction Stir Welding Structures, Saad Bin Aziz

LSU Doctoral Dissertations

Friction- stir- welding (FSW) is comparatively a new welding process invented by The Welding Institute in 1991. Since no melting or fusion occurs during the welding process, FSW is free of high heat input and solidification defects. Two main objectives have been set forth in this work. The first object of this thesis is to develop thermomechanical models based on experimental knowledge and understanding the FSW process at a fundamental level. The quality of friction-stir-welding (FSW) joints depends on many critical weld process parameters. The main challenge for the FSW is in the selection of these critical process parameters that …

Experimental Investigation Of Impact Localization In Composite Plate Using Newly Developed Imaging Method, Mohammad Faisal Haider, Asaad Migot, Md Yeasin Bhuiyan, Victor Giurgiutiu

Faculty Publications

This paper focuses on impact localization of composite structures, which possess more complexity in the guided wave propagation due to the anisotropic behavior of composite materials. In this work, a composite plate was manufactured by using a compression molding process with proper pressure and temperature cycle. Eight layers of woven composite prepreg were used to manufacture the composite plate. A structural health monitoring (SHM) technique was implemented with piezoelectric wafer active sensors (PWAS) to detect and localize the impact on the plate. There were two types of impact event that were considered in this paper (a) low energy impact event …

A Perceptual Comparison Of “Black Box” Modeling Algorithms For Nonlinear Audio Systems, Paul G. Mayo

Student Theses

Nonlinear systems identification is a widespread topic of interest, particularly within the audio industry, as these techniques are employed to synthesize black box models of nonlinear audio effects. Given the myriad approaches to black box modeling, questions arise as to whether an “optimal” approach exists, or one that achieves valid subjective results as a model with minimal computational expense. This thesis uses ABX listening tests to compare black box models of three hardware audio effects using two popular nonlinear implementations, along with two proposed modified implementations. Models were constructed in the Hammerstein form using sine sweeps and a novel measurement …

Bree's Diagram Of A Functionally Graded Thick-Walled Cylinder Under Thermo-Mechanical Loading Considering Nonlinear Kinematic Hardening, Mohsen Damadam, Reza Moheimani, Hamid Dalir

School of Mechanical Engineering Faculty Publications

n this paper, elasto-plastic analysis of a thick-walled cylinder made of functionally graded materials (FGMs) subjected to constant internal pressure and cyclic temperature gradient loading is carried out using MATLAB. The material is assumed to be isotropic and independent of tem- perature with constant Poisson's ratio and the material properties vary radially based on a power law volume function relation. The Von Mises’ yield criterion and the Armstrong-Frederick non- linear kinematic hardening model were implemented in this investigation. To obtain the incre- mental plastic strain, return mapping algorithm (RMA) was used. At the end, the Bree's inter- action diagram is …

Finding Balance In Generative Product Design, Alex Lobos

Presentations and other scholarship

Generative design develops complex forms and structures similar to those found in nature, taking advantage of automated tasks and high-scale computing power. This approach benefits designers in the creation systems that are efficient, resilient and visually engaging. These systems follow specific rules for form generation and meet clear design goals in terms of shape, strength, mass, and other physical attributes.

There is a large number of methods for creating generative systems, based on establishing desired outcomes and behaviors for how components relate to each other. Examples of methods include L-Systems, Shape Grammars, Swarm Intelligence, Form Optimization, Lattice Design, and many …

General Rules For Pre-Process Planning In Powder Bed Fusion System -- A Review, Tan Pan, Sreekar Karnati, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Powder bed fusion (PBF) is one of the current additive manufacturing techniques that can fabricate almost fully dense functional metal components. Through a layer by layer fabrication methodology, complex geometries to meet the requirements of aerospace, automotive, biomedicine industries, etc. can be produced. The success of a build largely depends on having a flawless pre-process planning, including build orientation selection, support structure optimization, process parameter chosen, etc., which closely relates to the quality of the final products. Geometric inaccuracy and poor surface quality can occur due to a bad build plan. This review presents the crucial general planning rules for …

Additive Manufacturing Of Metal Functionally Graded Materials: A Review, Yitao Chen, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Functionally graded materials (FGMs) have attracted a lot of research interest due to their gradual variation in material properties that result from the non-homogeneous composition or structure. Metal FGMs have been widely researched in recent years, and additive manufacturing has become one of the most important approaches to fabricate metal FGMs. The aim of this paper is to review the research progress in metal FGMs by additive manufacturing. It will first introduce the unique properties and the advantages of FGMs. Then, typical recent findings in research and development of two major types of metal additive manufacturing methods, namely laser metal …

Experimental Characterization Of A Direct Metal Deposited Cobalt-Based Alloy On Tool Steel For Component Repair, Xinchang Zhang, Tan Pan, Wei Li, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Die casting dies made of tool steel is subject to impact, abrasion and cyclic thermomechanical loading that delivers damage such as wear, corrosion, and cracking. To repair such defects, materials enveloping the damage need to be machined and refilled. In this study, V-shape defects with varied sidewall inclination angles were prepared on H13 tool steel substrates and refilled with cobalt-based alloy using direct metal deposition (DMD) for superior hardness and wear resistance. The microstructure of rebuild samples was characterized using an optical microscope (OM) and scanning electron microscope (SEM). Elemental distribution from the substrate to deposits was analyzed using energy …

Additive Manufacturing Of Liners For Shaped Charges, Jason Ho, Cody Lough, Phillip R. Mulligan, Edward C. Kinzel, Catherine E. Johnson

Geosciences and Geological and Petroleum Engineering Faculty Research & Creative Works

A Shaped Charge (SC) is an explosive device used to focus a detonation in a desired direction, and has applications in oil extraction, weaponry and demolition. The focusing relies on a void in the explosive mass, shaped by a metal liner that becomes a super-heated projectile during detonation. Additive Manufacturing (AM) allows greater design freedom and geometric complexity for the liner portion of the SC. Specifically, hierarchical structuring and functional grading can potentially provide greater velocity, directionality, and efficiency. In this work, Selective Laser Melting (SLM) is used to explore different geometries for an SC liner made out of SS …

Development Of An Engineering Diagram For Additively Manufactured Austenitic Stainless Steel Alloys, Zachary T. Hilton, Joseph William Newkirk, Ronald J. O'Malley

Materials Science and Engineering Faculty Research & Creative Works

Austenitic stainless steels are the most widely applied types of stainless steels, due to their good weldability and high corrosion resistance. A number of engineering diagrams exist for the purpose of providing insight into the behavior of these steels. Examples of these diagrams are constitution diagrams (aka Schaeffler Diagrams) which are used to approximate the solidification path of the alloy and the amount of retained ferrite in the solidified matrix. Other diagrams are the Suutala diagram, which approximates cracking susceptibility, and microstructural maps, which predict the solidification path by varying a processing parameter, such as cooling rate. By combining these …

The Influence Of Build Parameters On The Compressive Properties Of Selective Laser Melted 304l Stainless Steel, Okanmisope Fashanu, Mario F. Buchely, R. Hussein, S. Anandan, Myranda Spratt, Joseph William Newkirk, K. Chandrashekhara, H. Misak, M. A. Walker

Materials Science and Engineering Faculty Research & Creative Works

Process parameters used during Selective Laser Melting (SLM) process have significant effects on the mechanical properties of the manufactured parts. In this study, the influence of two build parameters (build orientation and hatch angle) on the compressive properties of 304L stainless steel was evaluated. SLM 304L samples were manufactured using three hatch angles, 0°, 67°,105° and two orientations, z-direction and x-direction, and tested using a compression frame according to ASTM E9-09. Bulk density was measured according to ASTM C373-17 before compression. Properties evaluated were the bulk density, yield strength, strength at 15% plastic-strain and strength at 30% plastic-strain. Results showed …

Fiber-Fed Printing Of Free-Form Free-Standing Glass Structures, John M. Hostetler, Jason E. Johnson, Jonathan T. Goldstein, Douglas A. Bristow, Robert G. Landers, Edward C. Kinzel

Materials Science and Engineering Faculty Research & Creative Works

Additive Manufacturing (AM) of low-profile 2.5D glass structures has been demonstrated using a fiber-fed laser-heated process. In this process, glass fibers with diameters 90-125 μm are supported as they are fed into the intersection of the workpiece and a CO₂ laser beam. The workpiece is positioned by a four-axis CNC stage with coordinated rotational/transitional kinematics. The laser energy at λ = 10.6 μm is coupled to phonon modes in the glass, locally heating it above its working point. The rapid heating and cooling process allows for the deposition of various glasses into free-standing three-dimensional structures such as trusses and …

Effect Of Wall Thickness And Build Quality On The Compressive Properties Of 304l Thin-Walled Structures Fabricated By Slm, Myranda Spratt, Sudharshan Anandan, Rafid M. Hussein, Joseph William Newkirk, K. Chandrashekhara, Heath Misak, Michael Walker

Materials Science and Engineering Faculty Research & Creative Works

The specific strength of lightweight lattice structures built with SLM is of interest to the aerospace industry. Honeycombs were manufactured with increasing wall thicknesses (which increases density) and tested under compression. The optimal strength to density ratio was determined from the resulting data. The build quality was also evaluated to determine how/if the results were influenced by the specimen quality. Differences between the nominal and as-built geometry were identified, but considered to be minimal. Microstructural evaluation of the specimens revealed a possible dependence on the ‘border scan’ properties, as the thickness of the specimens was such that the board scan …

Fast Prediction Of Thermal History In Large-Scale Parts Fabricated Via A Laser Metal Deposition Process, Lei Yan, Tan Pan, Joseph William Newkirk, Frank W. Liou, Eric E. Thomas, Andrew H. Baker, James B. Castle

Materials Science and Engineering Faculty Research & Creative Works

Laser metal deposition (LMD) has become a popular choice for the fabrication of near-net shape complex parts. Plastic deformation and residual stresses are common phenomena that are generated from the intrinsic large thermal gradients and high cooling rates in the process. Finite element analysis (FEA) is often used to predict the transient thermal cycle and optimize processing parameters; however, the process of predicting the thermal history in the LMD process with the FEA method is usually time-consuming, especially for large-scale parts. Herein, multiple 3D FEA models with simple assumptions on the heat source and its loading methods are compared and …

Mechanical Properties Evaluation Of Ti-6al-4v Thin-Wall Structure Produced By A Hybrid Manufacturing Process, Lei Yan, Wenyuan Cui, Joseph William Newkirk, Frank W. Liou, Eric E. Thomas, Andrew H. Baker, James B. Castle

Materials Science and Engineering Faculty Research & Creative Works

The hybrid manufacturing (HM) process combines the precision of computer numerical control (CNC) and the freeform capability of additive manufacturing to expand the versatility of advanced manufacturing. The intent of this paper is to explore the relationship between HM processing parameters and mechanical properties of the final parts manufactured by one type of HM process that combines laser metal deposition (LMD) and CNC milling. The design of experiment (DOE) is implemented to explore the Ti-6Al-4V thin-wall structure fabrication process with different HM build strategies. Vickers hardness, tensile test, and microstructure analyses are conducted to evaluate the mechanical property variance within …

Additive Manufacturing Of Metal Bandpass Filters For Future Radar Receivers, Bradley Grothaus, Dane Huck, Austin T. Sutton, Ming-Chuan Leu, Ben Brown

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Selective laser melting (SLM) is a powder-bed fusion (PBF) process that bonds successive layers of powder with a laser to create components directly from computer-aided design (CAD) files. The additive nature of the SLM process in addition to the use of fine powders facilitates the construction of complex geometries, which has captured the attention of those involved in the design of bandpass filters for radar applications. However, a significant drawback of SLM is its difficulty in fabricating parts with overhangs necessitating the use of support structures, which, if not removed, can greatly impact the performance of bandpass filters. Therefore, in …

Mechanical Properties Of Zr-Based Bulk Metallic Glass Parts Fabricated By Laser-Foil-Printing Additive Manufacturing, Yingqi Li, Ming-Chuan Leu, Hai-Lung Tsai

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The application of bulk metallic glasses (BMGs) has been traditionally limited to parts with small dimensions and simple geometries, due to the requirement of fast cooling during the conventional process of casting. This research exemplifies a promising additive manufacturing method, i.e., laser-foil-printing (LFP), to fabricate high-quality BMG parts with large dimensions and complex geometries. In this study, Zr_52.5Ti₅Al₁₀Ni_14.6Cu_17.9 BMG parts were fabricated by LFP technology in which MG foils are laser welded layer-by- layer upon a substrate. The mechanical properties of the fabricated BMG parts were measured using micro-indentation, tensile test …

Recyclability Of 304l Stainless Steel In The Selective Laser Melting Process, Austin T. Sutton, Caitlin S. Kriewall, Ming-Chuan Leu, Joseph William Newkirk

Mechanical and Aerospace Engineering Faculty Research & Creative Works

During part fabrication by selective laser melting (SLM), a powder-bed fusion process in Additive Manufacturing (AM), a large amount of energy is input from the laser into the melt pool, causing generation of spatter and condensate, both of which have the potential to settle in the surrounding powder-bed compromising its reusability. In this study, 304L stainless steel powder is subjected to five reuses in the SLM process to assess its recyclability through characterization of both powder and mechanical properties. Powder was characterized morphologically by particle size distribution measurements, oxygen content with inert gas fusion analysis, and phase identification by X-ray …