Mechanical Engineering Commons^™

Heating Performance Analysis For Short-Term Energy Monitoring And Prediction Using Multi-Family Residential Energy Consumption Data, Sukjoon Oh, Chul Kim, Joonghyeok Heo, Sung Lok Do, Kee Han Kim

Mechanical and Biomedical Engineering Faculty Publications and Presentations

Many smart apartments and renovated residential buildings have installed Smart Meters (SMs), which collect interval data to accelerate more efficient energy management in multi-family residential buildings. SMs are widely used for electricity, but many utility companies have been working on systems for natural gas and water monitoring to be included in SMs. In this study, we analyze heating energy use data obtained from SMs for short-term monitoring and annual predictions using change-point models for the coefficient checking method. It was found that 9-month periods were required to search the best short-term heating energy monitoring periods when non-weather-related and weather-related heating …

Shape Memory Alloy Actuator And Fluid Sampler Development For Extreme Environments, Rachel Stolzman

Mechanical Engineering Master's Theses

Due to the high temperature, high pressure environments of deep-sea boreholes, using conventional electronics to capture temperature-specific water samples may be unreliable or even impossible. In this project, we introduce the use of shape memory alloys as thermal sensors to trigger an actuator to take a water sample at a specified temperature. A custom sampler that can interface with a variety of developed triggers was also designed and fabricated for use in deep-sea boreholes. All of the developed triggers are modular and designed for ease-of-use by users on a drillship with limited tools and equipment. The shape memory alloys used …

Cad For College: Switching To Onshape For Engineering Design Tools, Kate N. Leipold

Presentations and other scholarship

Engineering Design Tools aims to teach students to use industry standard CAD tools in the context of a design and build course. Previous versions of the course have been taught utilizing Creo Parametric. To alleviate install concerns, distributed team work, and the challenges of learning Creo in a short time frame, the class transitioned to utilizing Onshape. To quote the Onshape website - “Onshape is the first CAD system built for teams. Students can work in groups and edit models together simultaneously. Teachers can distribute assignments, review work and give feedback with ease. Additionally, Onshape keeps a complete history of …

Heavenly Bodies Rsvp, Justin Tyler Spitzer, Allison Jean Turnbaugh, Jack William Boulware, Braden Alex Lockwood

Mechanical Engineering

The purpose of the Heavenly Bodies RSVP project was to design and fabricate planet props, as well as a mechanism by which they could be raised and lowered in California Polytechnic State University’s Pavilion theater. The project team was comprised of four fourth year mechanical engineering students: Allison Turnbaugh, Braden Lockwood, Jack Boulware, and Justin Spitzer. We conducted extensive research to determine the ideal solution for the design problem brought to us by our sponsor. In our analysis, we discovered that the most important aspects of our design were the absolute reliability of the system, fire retardant material selection, and …

Cal Poly Microgrid Fixed Pv Array, Christopher L. Ewert, Justin R. Syracuse, Donald A. Syracuse, Jason M. Kehl

Mechanical Engineering

The Mechanical Engineering Department at California Polytechnic State University of San Luis Obispo would like an adjustable, fixed angle solar panel mount to help educate students on basic solar energy principles. Our team has developed a unique sawhorse design utilizing ideation techniques and design selection tools. The selected design allows for multiple panel adjustability and control of both azimuth and tilt angle. Safety concerns are addressed with action plans to mitigate risk. Concept prototypes to justify gearbox functionality and subsystem cohesion was utilized to reduce manufacturing issues. Manufacturing began in March 2020 and proceed through until the end of the …

Elevate Dental, Connor Merrick, Everett Johnson, Jonah Holbrook

Mechanical Engineering

During a dental procedure, patients are often required to have a bite block placed in their mouths to keep them open for the duration of their procedure. These can be very uncomfortable for patients due to lack of properly-fitting sizes. This project presents an alternative fully adjustable bite block that is affordable, comfortable, and easy to use for dental personnel.The bite block is a two piece side loading design that uses interlocking teeth to supply a range of five sizes.

Automated Drone Calibration System, Jackie Kelly Jong-Mee Paik, Zach Nathan Richter, Tyler Wilson Van Den Berg, Ryan Alexander Zhan, Matthew Ward Carlson

Mechanical Engineering

The final design review of the Inspired Flight Calibration Team senior project will detail the process used to complete a verification prototype of a drone calibration device and discuss lessons learned and suggestions for improving this device. Going from brainstorming and conceptual prototyping all the way through verification prototyping and testing, we were able to design a gyroscopic device that met Inspired Flight’s needs for the flight sensor calibration of their drones. The mechanical design involved comprehensive CAD models and hands-on manufacturing. The mechatronics side of the project worked heavily with electrical wiring and writing custom software to communicate and …

Vibration Isolation System, Bradley Y. Kwan, Bailey Groh, Max Wu, Nicole Yen

Mechanical Engineering

The Vibration Isolation System Senior Project is a collaborative group project between its sponsor, Maxar Technologies, and a team of students from Cal Poly - SLO to effectively design, manufacture, and test a structural assembly for satellites, isolating vibrations during launch and orbit conditions. After initial sponsor contact, requirements and needs were set which dictated deliverables for the senior project group. The group performed analyses to validate all design decisions, including a modified concept and design direction, selection of a prototype viscoelastic damping material, preliminary testing to validate design specifications, and detailed design and analysis toward a finalized design. Instead …

Cal Poly Prove Lab Endurance Car Composite Body Paneling Design, Emma Wheelock, Sarah Rutland, Noah Fisher, Brian Menard

Mechanical Engineering

The Cal Poly Prototype Vehicles Laboratory (PROVE Lab) needs a body paneling design for their Endurance Car aeroshell which optimizes strength, weight and accessibility while minimizing complexity. Additionally, a low-complexity, accurate manufacturing process for the PROVE Lab Endurance Car aeroshell needs to be developed. PROVE Lab designed the shape of the aeroshell. The aeroshell will serve to reduce the aerodynamic drag on the car at high speed, and is not a structural component of the car. Due to the high-strength and lightweight nature of composites, PROVE Lab requests the senior project team investigate using composites for automotive body paneling applications. …

Impulse And Performance Measurements Of Electric Solid Propellant In A Laboratory Electrothermal Ablation-Fed Pulsed Plasma Thruster, Matthew S. Glascock, Joshua L. Rovey, Kurt A. Polzin

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Electric solid propellants are advanced solid chemical rocket propellants that can be controlled (ignited, throttled and extinguished) through the application and removal of an electric current. This behavior may enable the propellant to be used in multimode propulsion systems utilizing the ablative pulsed plasma thruster. The performance of an electric solid propellant operating in an electrothermal ablation-fed pulsed plasma thruster was investigated using an inverted pendulum micro-newton thrust stand. The impulse bit and specific impulse of the device using the electric solid propellant were measured for short-duration test runs of 100 pulses and longer-duration runs to end-of-life, at energy levels …

Smartphone-Tape Method For Calculating Body Segment Inertial Parameters For Analysis Of Pitching Arm Kinetics, Jay Sterner

Master's Theses

The objectives of this study were to (1) develop a non-invasive method (referred to as Smart Photo-Tape) to calculate participant-specific upper arm, forearm, and hand segment inertial properties (SIPs) (e.g. mass, center of mass, and radii of gyration) and (2) use those Smart Photo-Tape properties in inverse dynamics (ID) analyses to calculate injury-related pitching arm kinetics. Five 20- to 23- year-old baseball pitchers were photographed holding a baseball and analyzed using the Smart Photo-Tape method to obtain 3-D inertial properties for their upper arm, forearm, and hand. The upper arm and forearm segments were modelled as stacked elliptic cylinders and …

Simulating Particle Packing During Powder Spreading For Selective Laser Melted Additive Manufacturing Using The Discrete Element Method In Abaqus, Priscilla Ng

Master's Theses

Metal additive manufacturing allows for the rapid production of complex parts that are otherwise impractical using conventional subtractive manufacturing techniques. Applications for additive manufacturing span across a broad array of industries including aerospace, automotive, and medical, among many others. One metric of printing success is material properties, including part density. While there has been extensive research completed for the density of printed parts, there is little published work concerning powder packing density on the build plate associated with powder spreading.

In this thesis, a Discrete Element Method (DEM) model was created in Abaqus to simulate the spreading behavior of particles …

Rapid Manufacturing Of Critical Industrial Parts: A Method Based On Reverse Engineering, Rapid Prototyping, And Coordinate Metrology, Immanuel Edinbarough, Aditya Akundi

Manufacturing & Industrial Engineering Faculty Publications

This paper presents a method of rapidly manufacturing industrial parts that are critical to the production. In order to assist the Advanced Manufacturing industry, a senior project team at the University of Texas Rio Grande Valley (UTRGV) applied Rapid Manufacturing (RM) to manufacture or fabricate critical machine parts used to maintain production machines. Failures of parts and tools in industrial settings cost money and hurt output. Usually, the problem arises when the tooling being used is one of a kind and repair or replacements come with long leadtimes. Other problems are encountered when original part or tool engineering drawing is …

Text Mining-Based Qualitative Student Assessment Of Interactive Simulation Learning Using Simio Tool – A Work In Progress, Aditya Akundi, Immanuel Edinbarough

Manufacturing & Industrial Engineering Faculty Publications

Computer simulations complement and extend the real-world components of industries and manufacturing organizations. Teaching simulation-based tools helps students in modeling and analyzing the behavior of real time systems. With the increased demand observed in products and technology consumption, manufacturing industries are evolving to embrace new technologies and initiatives. To keep the emerging workforce technically competent in current tools to understand and interpret manufacturing processes, this paper portrays an effort by the authors in introducing SIMIO i.e. a tool on Simulation of intelligent objects to undergraduate students at University of Texas Rio Grande Valley and in understanding the influence of using …

Expanding Engineering And Technology Opportunities To Students In The Border Region Through International Collaboration, Jesus A. Gonzalez-Rodriguez, Immanuel Edinbarough, Adriana Rios-Santiago, Anabel Pineda-Briseno

Manufacturing & Industrial Engineering Faculty Publications

Expanding Engineering and Technology Opportunities to Students in the Border Region through International Collaboration

For some years now, our Department of Engineering Technology of the XXXX, has collaborated with Universities across the southern border to carry out different activities such as undergraduate research, collaborative course-based projects, and senior design projects. We have observed how students benefit from being exposed to work in multidisciplinary and multicultural teams.

We now expand this form of work to a higher-level research collaboration where students and faculty from four different institutions participate. Two institutions of higher education in Mexico and a University and a Community …

Smart Environments For Assisted Living: A Multidisciplinary Collaboration In Engineering And Architecture Education, Adriana Rios-Santiago, Anabel Pineda-Briseno, Jesus A. Gonzalez-Rodriguez, Uriel Saul Huerta

Manufacturing & Industrial Engineering Faculty Publications

This paper presents a description of a collaborative project based on the integration of technology development in the built environment for assisted living. The multidisciplinary collaboration is developed as a cooperative commitment to provide support for cross-border, collective projects. It was initiated as a project-based learning setting between undergraduate engineering students, and four years later the program shifted to include undergraduate architecture students and engineering master’s students. The learning experience opens the gate to a completely new collaborative setting, yet to be established, independent from its predecessor setting of project-based learning, focusing now towards an interdisciplinarity setting in cross-border collaboration. …

Design Of A 5 Degree Of Freedom Kinematic Stage For The Dual Crystal Backlighter Imager Diagnostic, Nicholas Nguyen

Master's Theses

The National Ignition Facility (NIF) is home to the world’s most energetic laser. The facility is one of the leading centers in inertial confinement fusion (ICF) experiments to research and understand sustainable fusion energy. To fully document and understand the physics occurring during experiments, precise diagnostics are used for a wide range of purposes. One diagnostic, the crystal backlighter imager (CBI), allows for X-ray imaging of the target at late stages of its implosion.

The aim of this project was to increase the current capabilities of the CBI diagnostic with the addition of a second crystal. This thesis focuses on …

Tmtt Chimera Valve Attachment Process, Paulina Nguyen, Devin Debouk, Tamar Kazazian, Noah Thompson

Biomedical Engineering

No abstract provided.

Turbulence Investigations In The Core-Flow Of An Internal Combustion Engine, James R. Macdonald

Dissertations

Turbulence significantly impacts the operation of energy conversion devices. In internal combustion (IC) engines, mixing, heat transfer, and combustion are all strongly dependent on the turbulence inside the cylinder. Consequently, knowledge of the state of turbulence is critical for improving our understanding and modeling of engine processes.

Turbulence states may be determined through analysis of the Reynolds stress tensor, which can in turn be experimentally quantified using velocity data. In this research, stereoscopic particle image velocimetry (stereo-PIV) experiments were conducted in a single-cylinder, motored engine with optical access to measure the two-dimensional, three-component (2D-3C) velocity fields throughout the compression stroke. …

Use Of Dimpling Techniques To Alter The Vibration And Acoustic Characteristics Of Beams And Plates, Mofareh Ghazwani

Dissertations

Structures such as beams and plates can produce potentially high levels of unwanted vibrations and noises in the environment. A method for improving the vibroacoustic characteristics of structures based on creating dimples on its surfaces is presented in this study. The goal of this technique is to keep the mass of the subject structure the same while changing its vibration and sound radiation characteristics. A boundary value model (BVM), derived using Hamilton’s Variational Principle, is used for modeling dimpled beams subjected to various boundary conditions. Using this method, the non-dimensional equations of motion, boundary conditions, and continuity conditions for a …

Experimental And Numerical Investigation Of Free Water Surface Evaporation In Case Of Natural Convection, Hassan Fagehi

Dissertations

Evaporation of water can be considered an essential part of the hydrological cycle. It is important for many technological applications such as industrial cooling towers, air conditioning, solid material drying, distillation, and liquid film cooling. Moreover, the interfacial convection caused by the density gradient belongs to Rayleigh convection, which plays an important role in the evaporation process by means of intensifying heat and mass transfer, as in an isopropanol‒water system. In addition, natural convection, which can be defined as a buoyancy-driven flow, is important in astrophysics, geophysics, and numerous engineering applications such as solar energy systems, cooling of electrical equipment, …

Design Of An Ultrasonic Ribbon Bonder, Miguel Asturias, Tioga Benner, Brandon Van Gogh

Mechanical Engineering Senior Theses

Ultrasonic Bonding is a solid-state bonding mechanism that can join two dissimilar materials. This report details work done to design, build, and analyze an ultrasonic ribbon bonder for research use at Santa Clara University. The bonder would allow researchers to view the bond site as the bond is being formed, which would be accomplished by bonding an aluminum ribbon to a silica substrate. Unfortunately, issues corresponding to COVID-19 led to difficulty in building the bonder during the final stages of construction. This led the team to focus on analysis rather than construction of the bonder. Specifically focusing on creating a …

Experimental Study Of Collecting Running Water From Moderately Heated Water Vapors Using Turbulence-Induced Particles Collision (Tipc) Device, Hassan Ali Ghazwani

Dissertations

This dissertation describes the development of an alternative technique to collect water vapors or changing any vapor state to liquid state using a device called the turbulence-induced particles collision generator (TIPC). The experiment of collecting water vapors using the TIPC device is conducted at different values of temperature. The spatial patterns of droplets deposited on a wall due to the TIPC are measured at different values of pressure using luminescent oil technique, and the integrated intensity of deposited droplets is calculated. Also, the luminescent oil technique has been used to visualize the deposited particles on a pipe wall. ANSYS FLUENT …

Composite Liftwalker For Shurouq, Daniel Martinez, Robert Boyd, Vikram Thridandam, Madeline Faase

Mechanical Engineering

The following document describes the scope of our project and the methods we have deployed in designing and manufacturing a personalized composite LiftWalker for a young woman in Egypt named Shurouq. Our objective is to design a lightweight and durable LiftWalker to improve upon the current product of our project sponsor, Charlie Gutierrez. To accommodate Shurouq’s physical disabilities as well as the limits of transporting the device to her by plane, our team will need to alter the current product’s dimensions, materials, and structure. Through researching similar products and interviewing potential customers, we have compiled engineering specifications to guide the …

Spring Loaded Camming Device, Jared S. Christner, Kaitlin O. Deherrera, Ryan W. Edwards, John S. Hickey

Mechanical Engineering

Spring loaded camming devices or “cams” are used in traditional rock climbing as a means of active fall protection. Climbers place cams in cracks and fissures in the rock wall. The cam’s lobes press against the walls, locking it in place, anchoring the climber in case of a fall. Currently, there is a lack of large cams on the market. Only two small companies produce cams that are usable in cracks 6.5 inches wide and larger, however their designs are either too heavy and/or lack features to be comfortable. We are a group of mechanical engineering students at Cal Poly …

Portable Fluorescence Illuminator, Katherine Hui, Emran Baryal, Emmett Lambert

Mechanical Engineering

This Final Design Review (FDR) document outlines the senior design project implemented by a team of three mechanical engineering students at California Polytechnic State University, San Luis Obispo for a professor in the biochemistry and chemistry department, Dr. Javin Oza. The project involved designing and manufacturing a portable ultraviolet fluorescence illuminator that will indicate the fluorescent glow of biomaterials for viewing purposes. The goal was to create a portable product out of recyclable material that can be used in field applications and increase accessibility to affordable science equipment. The initial sponsor and user interviews, technical background research, product research, and …

Rsvp Spaceship!, Taylor Chavez, Deven Frauenhofer, Andrew Nott, Zoe Riesen

Mechanical Engineering

This document outlines the Final Design Review of a mechanical engineering senior design project at California Polytechnic State University San Luis Obispo. The project was to design and build a spaceship prop that will deploy during the performance put on by the Sound Design program within the Music Department. This performance, RSVP, is in its 25th year. Dr. Antonio G. Barata, the artistic director and producer of RSVP, is sponsoring the project. The key constraints include keeping the prop hidden in a confined space (under a stage that is comprised of multiple 4 ft. by 8 ft. by 3 ft. …

Inverted Fluorescence Microscope, Makenzie Lyn Kamei, Enoch Wright Nicholson, Eduardo Reyna Miranda Jr., Trevor John Brown

Mechanical Engineering

The Inverted Fluorescence Microscope senior project team at Cal Poly, San Luis Obispo designed, assembled, and tested a proof-of-concept inverted fluorescence microscope for the university’s Microfabrication Laboratory. Administrators of the laboratory wished to use fluorescence for research and experiments involving cell growth and flow visualization on the micro-scale, and did not have the budget to purchase one of the costly commercially available options. The scope of this design challenge was to produce a low-cost inverted fluorescence microscope employing available optical components and additional readily sourced parts to expand the use of fluorescence microscopy accessible to undergraduate students in the Microfabrication …

Sharpening Images Using Guidestars At The Hale Telescope, Jordan Alura Rupp, Jonah Kai Silva, Samantha Ahn Tran, Josh David Robinson

Mechanical Engineering

The SIGHT Senior Project team at Cal Poly San Luis Obispo designed and prototyped the Science Cryostat subsystem of the Sharpening Images using Guidestars for the Hale Telescope (SIGHT) Adaptive Optics system. SIGHT will improve the capabilities of astronomical observations and measurements at the Hale Telescopes using adaptive optics. SIGHT will consist of a Laser Guidestar (LGS) subsystem which focuses a UV laser into Earth’s high atmosphere, adjacent to a science target the Hale Telescope is observing. The LGS subsystem calculates how the laser light has been distorted by temperature and pressure differences as the light travels through the atmosphere. …

Thermal Energy Storage For Load Shifting, Jordan Benton Lopez Corley, Weston Cruz Montgomery, Taylor Glenn Harms

Mechanical Engineering

The following document accounts for the progress made in the prototype development of our design solution since the Critical Design Review, and our group’s response to recent world events which greatly impacted planned activities. Our design challenge is to develop a thermal energy storage system which will sequester the energy from a photovoltaic (PV) array during the day and allow for its dispersal at night in the form of near boiling water. Looking at our user’s needs, we broke our design solution into four components: water heating, storage, distribution, and controls. Research of all components was conducted to ascertain which …