Mechanical Engineering Commons^™

Hypoid Gear Noise And Vibration Control In Automotive Rear Axle Systems, Chia-Ching Lin

Mechanical and Aerospace Engineering Dissertations - Archive

Gear whine is a key issue for the vehicle powertrain system, and the design of a quiet, reliable driveline system is highly desirable for the automotive industry. From past studies, the main source of excitation for gear vibration and noise is the transmission error (TE), which generates the dynamic mesh force between the gear teeth. Then the vibration transmits through the flexible axle components and radiates off from the surface of the axle housing structure. The dynamic responses of the hypoid geared rotor system in the rear axle have a significant effect on the performance of noise, vibration, and harshness …

A Multiscale Study Of Cavitation Mechanism And Damage In Soft Materials, Fuad Hasan

Mechanical and Aerospace Engineering Dissertations - Archive

Cavitation is defined as the formation and growth of the gaseous bubble in bulk liquid due to the tensile pressure followed by the violent collapse. The collapse of the bubble is particularly significant due to its potential to cause damage to relatively stronger materials by either creating pressure waves (symmetric collapse) or liquid jet (asymmetric collapse). The study of cavitation in soft materials (e.g., tissue, brain, gelatin gel, etc.) has, therefore, gained a fair share of attention in the scientific communities. Recent studies have indicated that cavitation could be one of the leading causes of the mild Traumatic Brain Injury …

Molecular Level Mechanical Properties Of Ultra High Temperature Ceramics And Their Nanocomposites, Md Riaz Kayser

Mechanical and Aerospace Engineering Dissertations - Archive

Ultra High-Temperature Ceramics (UHTC) have been of great interest in the spacecraft, aerospace, and aeronautic industry due to their high melting point and their potential application as a protective material for the stagnation areas of leading edges. In this work, the effect of nanoparticle reinforcement for achieving tailored mechanical properties of UHTC’s has been studied. Two different material systems have been considered, namely the ZrB2-based and the HfO2-based nanocomposites. In the first study, the grain boundary driven mechanical behavior of polycrystalline ZrB2 and ZrC-ZrB2 nanocomposites using large-scale molecular dynamics simulations have been performed. The atomistic models of polycrystalline ZrB2 and …

Reliability Enhancement Of Heterogeneous 3d Integrated Circuit And Characterization Of Thermal Interface Material, A S M Raufur Chowdhury

Mechanical and Aerospace Engineering Dissertations - Archive

Electronic products require high functional integration in small footprints with lower cost. At the same time, it is required to maintain effective communication between the IC’s and the electronic systems. Various challenges are arising due to these factors such as signal processing time, heat dissipation, structural integrity, chip package interaction which need to be dealt effectively during electronic packaging. 3D stacking of the processors and the components accomplishes these goals and in high computing application it reduces the delay. Through-silicon via (TSV) is the heart of 3D integration, and the stacking of chips is emerging now as a powerful tool …

Experimental Investigation Of Effect Of Support Structure Geometry On The Microstructure And Metallurgical Properties Of In718 Parts Fabricated By Selective Laser Melting, Sourabh Hemant Thakare

Mechanical and Aerospace Engineering Theses - Archive

Additive Manufacturing is a modern manufacturing technique that provides extreme design freedom and the ability to manufacture multiple parts with high complexities at the same time. Various fabrication techniques have been developed, and this study focuses on selective laser melting (SLM) due to its ability to provide near-perfect parts at low cost while being able to work with a wide range of materials. In SLM, the part is manufactured, layer-by-layer, by melting and solidification of powder material under controlled inert conditions. The fabrication of complex geometries is not possible without proper allocation of support structures for the part, which keeps …

Experimental Investigation Of Laser Scan Strategy On The Microstructure, Mechanical Properties And Residual Stress Of Inconel 718 Parts Fabricated By Selective Laser Melting, Kiriti Mamidi

Mechanical and Aerospace Engineering Theses - Archive

Inconel 718 (IN718) is a nickel-based superalloy which exhibits excellent tensile and impact resistant properties along with good corrosion resistance at high temperatures. However, due to the high toughness and work hardening, the machinability of this superalloy is low. Therefore, the selective laser melting (SLM) process has been adopted as an efficient technique to fabricate IN718 parts as it overcomes the problems associated with conventional manufacturing of superalloys. SLM is a widely used additive manufacturing technique which offers the possibility to induce multi-functionality into a single component, and thus reduce the number of components that are needed. In the SLM …

Numerical Analysis Of Immersion Cooling On A Server Using Al2o3/Mineral Oil Nanofluid, Prajwal Srinivas Murthy

Mechanical and Aerospace Engineering Theses - Archive

In the current world, technology has developed significantly, with a massive processing and storage of data, resulting in the high increase in Power Density and Heat Generation of servers, computers and its components in data centers. This calls for an engineering solution, for efficient heat dissipation of these servers to ensure their reliability and prolonged working. Air cooling is a prominent method of data center cooling. However, due to its low heat carrying capacity, it is not an efficient method for cooling high heat generating servers. There are two methods to remove this heat, increasing the area of heat transfer …

Optimum Design Of Shimmed Foil Bearing Considering Rotordynamic Stability, Venkata Sai Jyothish Atluri

Mechanical and Aerospace Engineering Theses - Archive

Air foil bearing technology has made substantial development in the past years and has found its applications in high speed turbomachinery. Yet the rotordynamic instability has still been a persisting issue in the single pad air foil bearings. The single pad bearing can resolve this issue by using large clearance with the shaft but the large clearance requires large impeller tip clearance which is not ideal. Multi pad air foil bearings with non-uniform clearance distribution can be used to improve the rotodynamic stability, but the three pad bearings have inferior load capacities due to the less angular length of each …

Data Quality And Reliability Assessment Of Wearable Emg And Imu Sensor For Construction Activity Recognition, Srikanth Sagar Bangaru, Chao Wang, Fereydoun Aghazadeh

Faculty Publications

The workforce shortage is one of the significant problems in the construction industry. To overcome the challenges due to workforce shortage, various researchers have proposed wearable sensor-based systems in the area of construction safety and health. Although sensors provide rich and detailed information, not all sensors can be used for construction applications. This study evaluates the data quality and reliability of forearm electromyography (EMG) and inertial measurement unit (IMU) of armband sensors for construction activity classification. To achieve the proposed objective, the forearm EMG and IMU data collected from eight participants while performing construction activities such as screwing, wrenching, lifting, …

Attraction, Transport And Release Of Water Fleas’ Ephippia For Migration, Xiang Wang

Mechanical and Aerospace Engineering Dissertations - Archive

Planktonic crustaceans of the genus Daphnia live in aquatic environments. Although they are lack of walking and flying capabilities, they have developed adaptations that facilitate the dispersal of their dormant forms, ephippia to cross terrestrial barriers and reach neighborhood waterbodies. It increases the survival rate of their species. A possible way for this spread to occur is the transport of their ephippia through waterfowls’ legs. Yet, little is known about the key role of the legs in the dispersal and the main mechanisms. The ephippia first get attached to the waterfowls’ legs. The waterfowls may then carry these ephippia to …

Investigation Of The Impact Of Material Models On Reliability Assessment Of Electronic Packages, Abel Misrak

Mechanical and Aerospace Engineering Dissertations - Archive

Drop testing, thermal cycling, power cycling, etc. are some of the tests used to assess the reliability of new electronic products. However, performing experimental study of every new design is costly and time consuming. Computational tools are often employed to perform the required reliability analysis in a shorter time period and save valuable resources. Extensive set of material characterization work needs to be done before an accurate material model can be developed and used in computational analysis. Structural components such as printed circuit boards (PCBs) are critical in the thermomechanical reliability assessment of electronic packages. The bulk material properties of …

Sub-Modelling Approach For Computationally Efficient Thermal Simulations Of Large Li-Ion Battery Packs, Vishnu V. Ganesan

Mechanical and Aerospace Engineering Theses - Archive

Accurate and rapid prediction of temperature distribution in a large Li-ion battery pack comprising thousands of cells is critical for ensuring safety and performance of battery packs for electric vehicles (EVs). Due to the multiscale geometry and the large number of individual cells in an EV battery pack, full-scale thermal simulations typically take a long time to complete. Approaches for rapidly computing the temperature field in a large battery pack without significant loss of accuracy is, therefore, a key technological need. This paper presents thermal simulations of a large, air-cooled Li-ion battery pack containing thousands of individual cells using the …

Correlation And Effect Of Process Parameters On The Properties Of Inconel 718 Parts Fabricated By Selective Laser Melting Using Response Surface Method, Bharath Bhushan Ravichander

Mechanical and Aerospace Engineering Theses - Archive

Inconel 718 (i.e., IN718) is a nickel-based superalloy that exhibits outstanding tensile and impact-resistant properties, along with good high-temperature corrosion resistance. However, the machinability is poor due to the high stiffness of IN718. Therefore, additive manufacturing provides an effective solution to overcome the work hardening. Selective laser melting (SLM) is the most common powder-bed additive manufacturing technique designed to use a high power-density laser to melt and fuse the metallic powder to fabricate functional parts with high accuracy. However, the accuracy and the functional properties of the fabricated parts are greatly dependent on the process parameters. Thus, depending on the …

Openfoam Dakota Interface, Anjali Sandip

Mechanical Engineering Posters and Presentations

Traditionally, multi-physics/phase simulation software programs lack tools for uncertainty quantification and optimization. More recently, there is a growing body of research that has integrated these tools into multi-physics/phase simulation software programs [1-4]. Building on this methodology, the study integrated open-source software programs, OpenFOAM [5] for multi-physics/phase simulations and DAKOTA [6] for optimization and uncertainty quantification. Furthermore, the coupled software was successfully applied to benchmarks. The overarching goal was to develop an open-source framework for multi-physics/phase simulations, optimization and uncertainty quantification. The applications of this open-source framework span several industries ranging from aerospace and energy to healthcare and manufacturing.

Transient Thermal Modeling Of Bioprocessing Equipment, Cody M. Cummings

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

Bioprocessing is leveraging cells to produce high value, lifesaving products. Precise environmental control is needed to maintain integrity of the bioprocessing production process. Temperature control requires both appropriate equipment choice and correct control parameter selection. To aid in the equipment selection process, enable better understanding of equipment capacity, and enable optimization of control parameters, a transient thermal model of both heat transfer characteristics and control systems was created in silico.

Laser Metal Deposition Of An Alcocrfeniti₀.₅ High-Entropy Alloy Coating On A Ti6al4v Substrate: Microstructure And Oxidation Behavior, Wenyuan Cui, Wei Li, Wei Ting Chen, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Ti6Al4V has been recognized as an attractive material, due to its combination of low density and favorable mechanical properties. However, its insufficient oxidation resistance has limited the high-temperature application. In this work, an AlCoCrFeNiTi_0.5 high-entropy alloy (HEA) coating was fabricated on a Ti6Al4V substrate using laser metal deposition (LMD). The microstructure and isothermal oxidation behaviors were investigated. The microstructure of as-deposited HEA exhibited a Fe, Cr-rich A2 phase and an Al, Ni, Ti-enriched B2 phase. Its hardness was approximately 2.1 times higher than that of the substrate. The oxidation testing at 700⁰C and 800⁰C suggested that the HEA coating …

A Review On Metallic Alloys Fabrication Using Elemental Powder Blends By Laser Powder Directed Energy Deposition Process, Yitao Chen, Xinchang Zhang, Mohammad Masud Parvez, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The laser powder directed energy deposition process is a metal additive manufacturing technique, which can fabricate metal parts with high geometric and material flexibility. The unique feature of in-situ powder feeding makes it possible to customize the elemental composition using elemental powder mixture during the fabrication process. Thus, it can be potentially applied to synthesize industrial alloys with low cost, modify alloys with different powder mixtures, and design novel alloys with location-dependent properties using elemental powder blends as feedstocks. This paper provides an overview of using a laser powder directed energy deposition method to fabricate various types of alloys by …

Lateral Migration Of A Ferrofluid Droplet In A Plane Poiseuille Flow Under Uniform Magnetic Fields, Md Rifat Hassan, Cheng Wang

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The lateral migration of a two-dimensional (2D) viscous ferrofluid droplet in a plane Poiseuille flow under a uniform magnetic field is studied numerically by using the level set method. Focusing on low droplet Reynolds number flows (Re_d ≤ 0.05), several numerical simulations are carried out to analyze the effects of magnetic field direction and strength, droplet size, and viscosity ratio on the lateral migration behavior of the droplet. The results indicate that the magnetic field direction plays a pivotal role in the trajectory of lateral migration of the droplet and the final equilibrium position in the channel. When the …

Application Of Optimized Laser Surface Re-Melting Process On Selective Laser Melted 316l Stainless Steel Inclined Parts, Jafar Ghorbani, Jianzhi Li, Anil K. Srivastava

Manufacturing & Industrial Engineering Faculty Publications

Lower surface quality of selective laser melting (SLM) manufactured parts remains to be a key shortcoming particularly for high performance functional components. In this paper, the authors utilized Box–Behnken methodology to explore the effect of laser surface re-melting process parameters. The process parameters are:laser power, laser exposure time, laser point distance, and shell layer thickness. The experiments were conducted using Renishaw AM-250 machine. SLM manufactured parts with inclination of 45˚ up-skin were treated with a given surface roughness using laser surface re-melting (LSR). The optimization of process parameters was conducted using response surface methodology and the validation tests was carried …

Mechanism Of Compaction With Wrinkle Formation During Automatic Stitching Of Dry Fabrics And The Size Effect Of Compression Molded Discontinuous Fiber-Reinforced Composites, Anibal Benjamin Beltran Laredo

Mechanical & Aerospace Engineering Theses & Dissertations

With an ever-increasing demand for composites, more ways of manufacturing them are becoming popular and widely used. Stitching of dry fabrics is an efficient method for improving delamination resistance. Discontinuous fiber reinforced composites can be used as a lightweight alternative material for metals through a process of compression molding, which allows for complex shape manufacturing while offering structural grade mechanical properties.

This study demonstrates how the stitching of dry fabrics can be adapted to more complex surfaces. The consequences of stitching of curvilinear surfaces can result in defect formation. Therefore, to understand the physical formation of possible defects, experimental characterization …

Energy Harvesting Using Flextensional Piezoelectric Energy Harvesters In Resonance And Off-Resonance Modes, Mohamed A. Shabara

Mechanical & Aerospace Engineering Theses & Dissertations

Energy harvesting technologies are integrated into various modern devices and systems. These systems include Artificial Intelligence (AI) systems, Internet of Things (IoT), various types of energy harvesters are integrated in many engineering applications such as automotive, aerospace and ocean engineering. In order to develop a fully functioning stand-alone system, it is essential to integrate it with a built in power source such as a battery or a power generator. Also, in many situations, city power sources might not be available. Therefore, reliable, renewable and sustainable local power generators are desired. Piezoelectric energy harvesting (PEH) technologies, which are piezoelectric material-based devices, …

Minimum Induced Drag For Tapered Wings Including Structural Constraints, Jeffrey D. Taylor, Douglas F. Hunsaker

Mechanical and Aerospace Engineering Student Publications and Presentations

LIFTING-LINE theory [1,2] is the foundation for much of our understanding of finite-wing aerodynamics. Solutions based on lifting-line theory are widely accepted and have been shown to be in good agreement with CFD [3-10]. From Prandtl’s analytic solution to the classical lifting-line equation [1,2], the wing section-lift distribution can be expressed as a Fourier series of the form [11]

bL^~ (θ)/L = (4/π)[sin(θ) + Σ^∞_n-2 B_nsin(nθ)]; θ = cos^-1(-2z/b) (1)

where b is the wingspan, L^~ is the local wing section lift, L is the total wing lift, z is the spanwise …

High-Fidelity Modeling Of Multirotor Aerodynamic Interactions For Aircraft Design, Eduardo Alvarez, Andrew Ning

Faculty Publications

Electric aircraft technology has enabled the use of multiple rotors in novel concepts for urban air mobility. However, multirotor configurations introduce strong aerodynamic and aeroacoustic interactions that are not captured through conventional aircraft design tools. In this paper we explore the capability of the viscous vortex particle method (VPM) to model multirotor aerodynamic interactions at a computational cost suitable for conceptual design. A VPM-based rotor model is introduced along with recommendations for numerical stability and computational efficiency. Validation of the individual rotor is presented in both hovering and forward-flight configurations at low, moderate, and high Reynolds numbers. Hovering multirotor predictions …

Lead Free Piezoelectric And Triboelectric Energy Film For Energy Harvesting And Sensory Applications, Abu Musa Abdullah

Theses and Dissertations

In recent times, Triboelectricity and Piezoelectricity has been widely used for utilizing mechanical energy from ambient environment. Scientists are focusing towards developing advanced material composites for utilizing piezoelectricity and triboelectricity for energy harvesting and sensory applications. This work includes two projects regarding the application of lead free piezoelectric and triboelectric energy for energy harvesting and sensory applications. Human motion has been attributed as a source of mechanical energy to drive electronic devices and sensors through Triboelectric Nanogenerator (TENG). Based on the principles of single electrode TENG, we have developed a Triboelectricity based Stepping and Tapping Energy Case (TESTEC) which magnifies …

Development Of Plant Extract-Based Composite Fibers And Aerogels, Raul C. Barbosa

Theses and Dissertations

The aim of this study is to use the solid templating process of pullulan nanofibers in order to produce biocompatible, biodegradable, and antibacterial aerogels. The developed aerogels were produced using cross-linked pullulan nanofibers, which provide a water-stable structure allowing them to be used as wound dressing material. The morphology, thermal properties, water solubility, and thermal and physical properties of the nanofibers and aerogels were characterized. Furthermore, the antibacterial effect against gram-negative bacteria, Escherichia coli, and the biocompatibility using mouse embryonic fibroblasts (NIH 3T3) were investigated.

An Investigation Of The Effect Of Contour Process Parameters On The Surface Roughness And Dimensionality Of Overhanging Features In 17-4 Stainless Steel., Katherine Schneidau

Electronic Theses and Dissertations

The relationship between varying contour settings and part geometry provides insight into the attainable surface roughness and dimensional accuracy of parts fabricated in 17-4 stainless steel via selective laser melting (SLM). Varying the contour settings of laser power (W), scan speed (mm/s), and beam offset (mm) for unsupported inclined bars. The utilization of a coordinate measuring machine (CMM) and surface profilometer quantified the dimensional accuracy and average surface roughness (Ra) for upface, downface, and topface surfaces. Adjusting the laser power and scan speed had minimal affect to surface roughness compared to part geometry. Part dimensionality was affected by the …

Aqueous Redox Flow Batteries With Boron Doped Diamond As An Electrode., Alex M. Bates

Electronic Theses and Dissertations

As the interest and implementation of renewable energy accelerates, so does that of grid energy storage. It is widely believed that a cost-effective energy storage technology will bring about the proliferation of renewable energy. Redox flow battery (RFB) technology represents a promising solution to cost-effective grid energy storage. Compared to other technologies, RFBs have a long lifetime, high efficiency, are non-flammable, significantly reduce cost, and separately scale power and energy. The separation of power and energy enables increased energy capacity by simply adding electrolyte volume. Of the challenges facing RFB technology, one readily apparent is the cost of the active …

Dynamic Analysis And Fabrication Of A Bi-Stable Structure Designed For Mems Energy Harvesting Applications., Masoud Derakhshani

Electronic Theses and Dissertations

Thanks to the rapid growth in demand for power in remote locations, scientists’ attention has been drawn to vibration energy harvesting as an alternative to batteries. Over the past ten years, the energy harvesting community has focused on bistable structures as a means of broadening the working frequency range and, by extension, the effective efficiency of vibration-based power scavenging systems. In the current study, a new method is implemented to statically and dynamically analyze a bistable buckled, multi-component coupled structure designed specifically for low-frequency vibration energy harvesting systems in both macro and MEMS-scale sizes. Furthermore, several micro-fabrication steps using advanced …

Methods For Mass Data Acquisition Of Whiskey Webs., Adam D. Carrithers

Electronic Theses and Dissertations

Whiskey webs are a recently discovered phenomenon in which the monolayer collapse during evaporation of diluted American whiskey results in self-assembled, web-like structures. It was found that the pattern of weblike structures were unique between different American whiskey products. It is desirable to use these unique patterns as a “fingerprint” which can be used to identify whiskeys, their chemical constituents, and perhaps even counterfeits. In pursuit of identifying whiskey products based on their web pattern, it is necessary to have a large database of samples imaged for each product. The device discussed herein is the realization of an apparatus capable …

Experimental Study Of Graphene Energy Absorbing Layer In Femtosecond Infrared Laser Assisted Bioprinting, Chaoran Dou

Theses and Dissertations

The bioprinting, as a new branch of additive manufacturing, already shown its potential in organ transplantation, medicine develop and personalized medicine. There are three types of bioprinting: droplet based bioprinting, extrusion based bioprinting and laser assisted bioprinting (LAB). Compared with other types of bioprinting, the LAB is the only bioprinting method that does not have a nozzle, which gives it the ability to print high viscosity bioink. The LAB also enjoys higher resolution and cell viability than other methods.

The bubble/jet formation process is the most important process for the LAB, which deposits the bioink to the substrate. To utilize …