Mechanical Engineering Commons^™

Zero Waste Campus Dining, Jenny Caudillo, Sarah Dahel, Youlen Ghazalian

Industrial and Manufacturing Engineering

Cal Poly Campus Dining has a goal of becoming a zero waste entity by providing their customers with alternative methods of disposing their trash. Their current operations produce waste, specifically their methods of packaging the food. Campus dining plans to be more sustainable by providing their customers with reusable containers. The objective of this implementation is to reduce waste produced from one-time use, disposable food containers. The success criteria for the desired system is based around the ability to track and measure the reusable containers to prevent further waste, while providing the user an accommodating environment to ensure they will …

Metals Additive Manufacturing Powder Aging Characterization, Thomas Russell Lovejoy, Nicholas Karl Muetterties, David Takeo Otsu

Mechanical Engineering

The metallic additive manufacturing process known as selective laser melting requires highly spherical, normally distributed powder with diameters in the range of 10 to 50 microns. Previous observations have shown a degradation in powder quality over time, resulting in unwanted characteristics in the final printed parts. 21-6-9 stainless steel powder was used to fabricate test parts, with leftover powder recycled back into the machine. Powder samples and test specimens were characterized to observe changes across build cycles. Few changes were observed in the physical and mechanical properties of the specimens, however, there were indications of chemical changes across cycles. Potential …

Injury Severity Data For Front And Second Row Passengers In Frontal Crashes, Theresa Atkinson, Leszek Gawarecki, Massoud Tavakoli

Mechanical Engineering Publications

The data contained here were obtained from the National Highway Transportation Safety Administration׳s National Automotive Sampling System – Crashworthiness Data System (NASS-CDS) for the years 2008–2014. This publically available data set monitors motor vehicle crashes in the United States, using a stratified random sample frame, resulting in information on approximately 5000 crashes each year that can be utilized to create national estimates for crashes. The NASS-CDS data sets document vehicle, crash, and occupant factors. These data can be utilized to examine public health, law enforcement, roadway planning, and vehicle design issues. The data provided in this brief are a subset …

Disc Brake Energy Conversion, D. Coleman Badgley, Jeffrey W. Powell

Mechanical Engineering

The original goal of this project was to complete the design and building of a disc brake energy conversion project started by a former senior project team, and then spend a majority of the year performing testing in order to see if the device could be used to accurately calculate the Joule's constant. However, due to unforeseen complications and obstacles, the design and manufacturing portion of the project ended up taking much longer than anticipated. A majority of this time was spent designing the hydraulic plumbing system that would actuate the brakes. The previous team purchased some hydraulic parts and …

Solar Turbines Compressor Blade Installation Tools, Ryan Bruce, Carolyn Honeycutt, Stephen Oltrogge, Emmett Ross

Mechanical Engineering

The following report documents a California Polytechnic State University, Mechanical Engineering Senior Project sponsored by the gas turbine manufacturer, Solar Turbines. The senior project team consisted of four senior mechanical engineering students at Cal Poly, all with general concentrations; Ryan Bruce, Carolyn Honeycutt, Steve Oltrogge, and Emmett Ross. Kenneth Thomas sponsored the group and serves as the point of contact between the senior project team and Solar Turbines. He is a member of the Solar Turbines Mechanical Design Engineering Team and a Cal Poly graduate. Christoph Maurer served as the project team’s on-campus advisor.

A gas turbine uses internal combustion …

Walker Tray, Marlene Troncoso, Judy Lantaca, Miriam Krage, Claire Francis

Mechanical Engineering

Sean is an individual with Cerebral Palsy, a disability that affects one's balance, muscle tone, muscular coordination, posture and control. Sean utilizes a walker to aid in maintaining his balance and muscular coordination when ambulating. This enables him to walk independently and leads to improved muscle strength and coordination. When walking, Sean places both hands on the walker to maintain balance and thus the ability to walk and carry items at the same time is compromised. Sean would like to be able to transport items while in use of his walker. The goals of this senior project design are to …

Non-Puncturing, No Slip Thv Leaflet Gripper, Brooks Kelly, Eric Nagaoka, Johnny Phane

Mechanical Engineering

Confidential

Universal Weight Machine, Oscar Andrade, Bibiana Koch, Robert Molloy, Haley Rentfro, Emily Woods

Mechanical Engineering

The purpose of this project is to design and build an inexpensive, universally accessible multi-station exercise machine for the physical and mental well-being of athletes of the Special Olympics and Pathpoint Life Education & Advancement Program. The machine has three sides tiered to higher resistance: the first station offers a minimal resistance aerobic exercise focused on moving the arms with an ergometer, the second station provides numerous locations to latch on resistance bands that will build strength in the athlete’s arms and chest, and the final station has a donated weight machine that offers lat pulldowns and flys with maximum …

Low-Cost Prosthetic Transfemoral Socket, Emelie Deans, Joshua Ledgerwood, Leah Moore, Shaina Jung, Kristen Temnyk

Mechanical Engineering

The goal of this senior project was to design and fabricate a low-cost adjustable prosthetic socket for above the knee amputees. This low-cost consideration was incorporated with the original intent to be used in Fiji, however, this changed to the Dominican Republic. It became clear that the need for an adjustable socket was more as a transitional socket. This transitional socket would be used for the first 6 -12 months upon amputation because this when the most amount of volume fluctuation occurs. The project sponsor, LIM Innovations, has already designed the Infinite Socket which contains four main functioning parts: baseplate, …

Automated Pintail Machine, Stephen Etheredge, Andrew Evans, Michael Fernicola

Mechanical Engineering

No abstract provided.

Wind Tunnel Wheel Balance, Brady Hiob, Ryan Hamamura, Samuel Fleet

Mechanical Engineering

No abstract provided.

Me 350 Air Conditioning Experiment, Joshua Baida, Ellie Hallner, Tyler Eschenbach

Mechanical Engineering

In keeping with Cal Poly's focus on physically applying the concepts learned in the classroom, our team of engineering students has compiled a laboratory experiment displaying the basic thermodynamic cycle found in air conditioning systems. This vapor compression cycle is displayed on a visualization board that features all four major components of the system: the compressor, the evaporator, the condenser, and the throttling valve. Students will take measurements of temperature and pressure at each stage in the cycle and also gauge the power draw from the compressor to gain an understanding of how performance and electricity cost come into play …

Micro Debris Generator, Gordan Bradaric, Ross Byers, Stephen Quanci

Mechanical Engineering

This senior project team at Cal Poly consisting of Stephen Quanci, Gordan Bradaric, and Ross Byers has been commissioned by Erik Brown of Lawrence Livermore National Labs to create a way to reliably and consistently entrain microscopic particles into the hot HTTU flow. These particles will be used to compare the loading rates of new HEPA filters by measuring the pressure drop across the filter. The generated particles would simulate typical conditions in which these HEPA filters are expected to operate, namely fine ash. The particles used for loading the filter are intended to simulate the particulate reaching the LLNL …

Prosthetic Socket Cooling System, Benjamin K. Kraw, Kathy Ha, Derek Piastrelli, Cuong Lai

Mechanical Engineering

A team of four senior-level undergraduate students in the Interdisciplinary Senior Project Design course in the Engineering Department of California Polytechnic State University: San Luis Obispo have worked to develop a prosthetic socket cooling system, namely for veteran Taylor Morris and exclusively for a transfemoral prosthetic socket, under the Quality of Life+ Laboratory. This cooling system will utilize the thermoelectric effect known as the Peltier effect to transmit heat generated from the residual limb to the surrounding environment by means of forced convection over small aluminum heat sinks. Two measurement devices have also been developed to, one, measure the heat …

Automated Bearing Press, David Baker, David Brock, Engelbert Diec

Mechanical Engineering

Our group was presented with a challenge to design an automated machine to replace Micro-Vu’s current manual pressing operation. We moved, planned, and scheduled our tasks for the three quarters we will be working on this project by using a Gantt chart. In designing the machine, we generated concepts and used analysis and prototyping to select the most promising ones. Our final design uses a pneumatic press to press the parts, and it includes magazines to hold the parts before pressing, pneumatic actuators to move the parts to and from the pressing location, and a lever to separate the defective …

Putter Measurement System, Bryan A.L. Hofferd, Yuzo Makitani, Jacob Phillips, Eric Stubben

Mechanical Engineering

This project is provided and funded by Callaway Golf Company for the Mechanical Engineering Department as a capstone project, also known as the Senior Project series: ME 428, 429, and 430. The title of the project proposal is "Putter Measurement System" in which our team must design, build, and test a system that meets the proposed objectives as stated by Callaway Golf. The need arises from the current systems’ inability to provide detailed and consistent measurements without tedious setup and calibration.

Compliant Air Skates, An Experiment, Samuel Feldtkeller, Cody Anderson, Kevin Daily, Eliana Stefani

Mechanical Engineering

There is currently a gap in the market of train levitation systems: wheeled trains and MagLev trains exist, but none utilize the low friction and high efficiency aspect of trains levitated by air skates. An air skate, is an air bearing that uses a pressure difference along its annular body to create a thin flow of air which is strong enough to "levitate" the weight of the skate. We have designed a compliant air skate that can glide over 0.04[in] defects in surfaces without touching down. After having made compliant skirts out of fiberglass and silicone, our setup of three …

Non-Schmid Effects And Criteria For Dislocation Nucleation On Different Slip Systems At Grain Boundaries, Richard Durtschi Wyman

Theses and Dissertations

Criteria for grain boundary dislocation nucleation are developed. A bicrystal containing two grain boundaries is placed under varying triaxial stress states using molecular dynamics. The local resolved shear, normal, and co-slip stresses needed for grain boundary dislocation nucleation are found. A framework is developed to detect the slip system grain boundary dislocation nucleation occurs on. A survey of the different ways grain boundary dislocation nucleation occurs in the sample shows a single grain boundary can nucleate dislocations in a rich variety of ways. Using the nucleation system and resolved stress values, criteria for grain boundary dislocation nucleation on different slip …

Investigation Of Thermal Scaling Effects For A Turbine Blade Leading Edge And Pressure Side Model, Ryan A. Lynch

Theses and Dissertations

Recent experiments have attempted to quantify the overall cooling effectiveness at elevated temperature conditions. The Film Cooling Rig (FCR) at the Air Force Institute of Technology has been modified to better match the configuration of a similar large scale, low temperature rig at the Air Force Research Laboratory. This has enabled comparison and trend identification of how various properties scale from the low to high temperature condition. Various internal cooling and hole geometry configurations were investigated over a range of temperatures while utilizing the thermal scaling capability of Inconel 718. Film cooling trends and measures of overall effectiveness were matched, …

Low Cost Metal Chip Separator, Alek Linquist, Kale Mckinney, Ryan Jones

Mechanical Engineering

We were tasked by Micro-Vu to design, build, and test a small-scale low-cost metal chip separator to operate on one of their 24/7 mills. The goal of the project was to separate the steel and aluminum chips coming off of the mill’s chip conveyor to end up with a bin of 99% pure aluminum by mass. To accomplish this goal we first brainstormed various possible ideas and performed small scale tests the best ones. After further review we determined the best solution to this problem was a design that involved a cycling magnetic backing that would pull steel out of …

4th And 5th Axis Rotary Table, Dakota Bass, Ricky Riedl, Nicole Slagle, Irene Yee

Mechanical Engineering

No abstract provided.

Experimental Building Demonstration Model With Viscous Fluid Dampers, Blake Thomas Reeve, Brianna Jean Kufa, Aden Malek Stepanians, Sophie Carmion Ratkovich

Architectural Engineering

The Architectural Engineering major places a heavy emphasis on structural dynamics and the role of wind and seismic loading in building analysis and design. Buildings of high importance that are critical to community function, such as hospitals, often utilize supplemental damping devices like supplemental viscous fluid dampers or base isolators to reduce the overall demands on the structural system. The design and analysis of these dampers are typically not taught at the undergraduate level, and is frequently performed by mechanical engineers, in lieu of structural engineers.

To better understand and research building behavior with supplemental damping devices, our multi-disciplinary team …

Portable Sensory Room For The West Orange County Consortium For Special Education, Lindsey Chase, Emma Eskildsen, Alex Fox, Claire Francis, Nate Hoffman, Kaylee Keck, Sarah Sullivan

Biomedical Engineering

This report discusses the development of a Portable Sensory Room to be used at Newland Elementary School in Huntington Beach. Newland Elementary has an exceptional Special Needs program that teaches the children with the most severe cases of autism in its school district. People with autism typically also have sensory processing disorders, which can be extremely disruptive for a child’s development and can make it difficult for a child to be able to concentrate long enough to gain necessary life skills. The idea behind a Sensory Rooms is to create a place to calm the students and to expose them …

Fiber Length Attrition In Additive Manufacturing, Michael Chapiro

Materials Engineering

Chopped carbon fibers are used as reinforcements in thermoplastics, but the viscous shear forces that arise in melt-processing reduces the fiber length well below its critical length resulting in only moderate strength and stiffness gains compared to the neat resin. This research project aimed to experimentally determine the effect of the melt–flow portion of a single-screw- extrusion process on carbon fiber length attrition in isolation from the immediately preceding screw–plastication step that is responsible for most of the heat needed for melting. Carbon fibers with an initial length of 2 mm were stirred into 5,000 centipoise and 10,000 centipoise silicone …

Implementations Of Fourier Methods In Cfd To Analyze Distortion Transfer And Generation Through A Transonic Fan, Marshall Warren Peterson

Theses and Dissertations

Inlet flow distortion is a non-uniform total pressure, total temperature, or swirl (flow angularity) condition at an aircraft engine inlet. Inlet distortion is a critical consideration in modern fan and compressor design. This is especially true as the industry continues to increase the efficiency and operating range of air breathing gas turbine engines. The focus of this paper is to evaluate the Computational Fluid Dynamics (CFD) Harmonic Balance (HB) solver in STAR-CCM+ as a reduced order method for capturing inlet distortion as well as the associated distortion transfer and generation. New methods for quantitatively describing and analyzing distortion transfer and …

Heteromorphic To Homeomorphic Shape Match Conversion Toward Fully Automated Mesh Morphing To Match Manufactured Geometry, Robert Ivan Yorgason

Theses and Dissertations

The modern engineering design process includes computer software packages that require approximations to be made when representing geometries. These approximations lead to inherent discrepancies between the design geometry of a part or assembly and the corresponding manufactured geometry. Further approximations are made during the analysis portion of the design process. Manufacturing defects can also occur, which increase the discrepancies between the design and manufactured geometry. These approximations combined with manufacturing defects lead to discrepancies which, for high precision parts, such as jet engine compressor blades, can affect the modal analysis results. In order to account for the manufacturing defects during …

An Exploration Of Cubesat Propulsion, Andrew Davis Hine

Masters Theses

The development of new primary propulsion systems for CubeSats with the capability to complete orbital maneuvers has become a principal focus of many within the CubeSat community. One such propulsion device is the 1 cm Busek RF Ion Thruster (BIT-1). For systems such as the BIT-1 to become mission ready and implementable on spacecraft, preliminary testing must be completed to understand how these propulsion devices will perform when placed onboard. The research and testing performed and presented was used to understand how the BIT-1 propulsion device and others like it will interact with small spacecraft. This was accomplished by means …

Thermodynamic Properties Of Se-Te(L) Described By An Extension Of The Two Domain Model, Robert F. Brebrick

Mechanical Engineering Faculty Research and Publications

The two domain model of Se-Te liquid is developed further than heretofore. Explicit equations are obtained for the excess Gibbs energy of mixing, the chemical potentials, the enthalpy of mixing, the relative constant pressure heat capacity, and the partial and total pressures. A generally satisfactory fit is obtained for the experimental activity of Te and enthalpy of mixing at 733 K, the relative heat capacity as a function of temperature, and for the total pressure for 99, 60, and 27 at.% Se between about 780 and 1130 K. This is done while leaving unchanged the site fraction of H or …

Maker: Redesign Of A Multipurpose Hardware Tool To Improve Its Functionality And Marketability, David Alexander, Vimal Viswanathan, Shraddha Sangelkar, Johnathan Moody

Faculty Publications, Mechanical Engineering

In this maker project, we redesigned a hardware tool that is primarily used by linemen working in power companies. At the top of the posts where they work, it is essential to have easily accessible and easy-to-use tools with firm grip. With the use of a multi-purpose product that combines the functionalities of many other common tools, the handling of the tools can be made easy. This maker project is conducted as a case study for a larger research study where the investigators developed a new set of guidelines for the development of multi-purpose products. Though multi-purpose products are very …

Design And Analysis Of Two Compliant Mechanism Designs For Use In Minimally Invasive Surgical Instruments, Jason Lon Dearden

Theses and Dissertations

Minimally invasive surgery (MIS) has several advantages over traditional methods. Scaling MIS instruments to smaller sizes and increasing their performance will enable surgeons to offer new procedures to a wider range of patients. In this work, two compliant mechanism-based minimally invasive surgical instrument wrist or gripper mechanisms are designed and analyzed.The cylindrical cross-axis flexural pivot (CCAFP) is a single-degree-of-freedom wrist mechanism that could be combined with existing gripper mechanisms to create a multi-degree-of freedom instrument. The simplicity of the CCAFP mechanism facilitates analysis and implementation. The flexures of the CCAFP are integral with the instrument shaft, enabling accessories to be …