Mechanical Engineering Commons^™

Rosflight: A Lightweight, Inexpensive Mav Research And Development Tool, Timothy Mclain, James Jackson, Gary J. Ellingson

Faculty Publications

To accelerate research and development of the autonomous capabilities of micro aerial vehicles we have developed flight control framework, ROSflight, as a research tool. ROSflight makes development of autopilot code easier and more efficient by minimizing the use of embedded systems, incorporating the Robot Operating System and using off-the-shelf and open-source hardware and software. Motivation and applications for use in the research community are discussed. Analysis of loop rate and communication bandwidth are presented as well as results from flight demonstration of two multi-rotor aircraft.

Temperature Profiles Of Railroad Tapered Roller Bearings With Defective Inner And Outer Rings, Constantine Tarawneh, Luz Sotelo, Anthony A. Villarreal, Nancy De Los Santos, Ryan L. Lechtenberg, Robert Jones

Mechanical Engineering Faculty Publications

In the railroad industry, monitoring the condition of key components such as bearings and wheels is vital to ensure the safe transport of goods and commodities. Bearing seizures are amongst the most dangerous types of failures experienced by trains because they occur unexpectedly and may lead to costly derailments. Current bearing health monitoring techniques include tracking the temperature and acoustic emissions given by the bearings. Although temperature histories of railroad tapered roller bearings are readily available, the literature does not provide information relating the temperature profiles to the severity of the bearing defect. The study presented here investigates the correlation …

Heat Generation In The Railroad Bearing Thermoplastic Elastomer Suspension Element, Oscar O. Rodriguez, Juan Carbone, Arturo A. Fuentes, Robert E. Jones, Constantine Tarawneh

Mechanical Engineering Faculty Publications

The main purpose of this ongoing study is to investigate the effect of heat generation within a railroad thermoplastic elastomer suspension element on the thermal behavior of the railroad bearing assembly. Specifically, the purpose of this project is to quantify the heat generated by cyclic loading of the elastomer suspension element as a function of load amplitude, loading frequency, and operating temperature. The contribution of the elastomer pad to the system energy balance is modeled using data from dynamic mechanical analysis (DMA) of the specific materials in use for that part. DMA is a technique that is commonly used to …

Rsl Rover, Patrick Barone, Giovanni Briggs, Aaron Burns, Hesham Naja, Zoe Demertzis

Interdisciplinary Design Senior Theses

The goal of this project was to design and implement an unmanned vehicle that can assess the air quality and general state of a post-fire environment. To do this, we equipped Santa Clara University's Polaris 6x6 Ranger with appropriate sensors and cameras to determine how safe the environment is for humans to enter. We also used GPS and laser scans to generate a 3D map that operators can use to define certain zones as particularly dangerous. Finally, we incorporated partially-autonomous sensing capabilities that will allow the operator to easily drive the vehicle. The result was a rugged, advanced, and intuitive …

Cushioned Extended-Periphery Avoidance: A Reactive Obstacle Avoidance Plugin, Timothy Mclain, James Jackson, David Wheeler

Faculty Publications

While collision avoidance and flight stability are generally a micro air vehicle’s (MAVs) highest priority, many map-based path planning algorithms focus on path optimality, often assuming a static, known environment. For many MAV applications a robust navigation solution requires responding quickly to obstacles in dynamic, tight environments with non- negligible disturbances. This article first outlines the Reactive Obstacle Avoidance Plugin framework as a method for leveraging map-based algorithms while providing low-latency, high-bandwidth response to obstacles. Further, we propose and demonstrate the effectiveness of the Cushioned Extended- Periphery Avoidance (CEPA) algorithm. By representing recent laser scans in the current body-fixed polar …

Effects Of The Fiber Distribution And Number Of Nearby Fibers On The Thermal Conductivity For Aligned Cnt-Silicon Oil Composites, Diana Grandio

Mechanical Engineering Master's Theses

Carbon Nanotubes (CNT) are seen as promising materials for thermal transport applications. The high thermal conductivity and structural flexibility of the CNT present them as very attractive components to be used as particle fillers in thermal interface materials. It is important to understand the effective thermal conductivity for CNT-matrix composites at high CNT volume fraction.

In prior work, an effective medium approach (EMA) has been developed to evaluate composite physical properties such as thermal conductivity, dielectric function or elastic modulus (C-W Nan, Prog. Mat. Sci. V 37, 1993). This model combined with the Kapitza interface resistance can predict the effective …

Pcb Prototyping, Kasey Chun, Dylan Hack, Ilja Medan, Michael Rudolf, Ryan Sidley

Interdisciplinary Design Senior Theses

In today’s world, Printed Circuit Boards, also known as PCBs, are part of our daily lives. However, it is currently difficult for students in university classes or hobbyists to quickly produce custom made PCBs since no system exists where every step in the production process is on one platform. There are four main steps that go into manufacturing a PCB once it is fully designed which are: milling, solder dispensing, component placement, and a reflow process. The goal will be to create various toolheads and place them onto a single platform allowing the user to perform the aforementioned production processes. …

Torque Auditing Test Fixture For Hansen Medical’S Remote Catheter Manipulator Robot, Matt Mckay, Charles Reins, Scott Schneider

Mechanical Engineering Senior Theses

Current manufacturing test systems for motor control of Hansen's line of surgical robots are labor intensive, have room for operator error and do not supply sufficient information. Based upon an expected increase in production, the objective of this project was to replace their test protocol with a modular test fixture that improves test time, is intuitive to use, and enhances the user experience. We developed a modular design that works for both the Sensei and Magellan robots, and can be reconfigured easily for use on future robots. Using a control system and GUI made in LabVIEW, a magnetic particle as …

Socio-Eco-Efficiency Analysis Of Highways: A Data Envelopment Analysis, Omer Tatari, Gokhan Egilmez, Dhruva Kurmapu

Mechanical and Industrial Engineering Faculty Publications

To ensure the large network of highways is performing sustainably, there is a dire need to quantify sustainability for highways. In this paper, data envelopment analysis (DEA) based mathematical model is developed to evaluate sustainability in an attempt to aid these efforts. Sustainability goals pertaining to the three dimensions of sustainability, social, economic and environmental, were utilized. Utilizing the developed model, sustainability scores of thirty highway sections were calculated and ranked accordingly. Percent improvement analysis was carried out to gain more insight. In addition, sensitivity analysis was carried out to understand how different values of input parameters impacted the socio-eco-efficiency …

Glows Co Automated Chemical Etching Machine For Fiber Optic Cable, Mishan Golshan, Peter Laird, Thomas Ostrander, Marty Winkler, Peter Savoy

Mechanical Engineering Senior Theses

This report summarizes the conceptualization and development of an automated machine designed for a fiber optic cable stripping process used by Lumentum LLC. This process is currently manually operated by Lumentum’s technicians and involves unavoidable handling of corrosive chemicals. To increase technician safety, the process will be automated to reduce chemical - operator interactions. Improving safety conditions for technicians is the primary motivation for automating this process. Automation will also decrease process variation and increase product quality. GLOWS CO was tasked with creating this automated solution, leading to the design of the Automatic Chemical Etching Machine (or A-CHEM) for the …

Gazelle: A Human Powered Vehicle, William Fluharty, Brian Rice, Amulya Rao, Werner Nistler

Mechanical Engineering Senior Theses

This thesis details the year-long Senior Design process in which our goal was to create a human powered vehicle that could be a short-distance replacement for cars. Our team designed our vehicle to be entered in the ASME Human Powered Vehicle Competition in April of 2016. Our vehicle featured a seat that could be adjusted for users of different heights, making it more comfortable to ride. This report will describe the process and design choices that were made throughout the year in order to create a vehicle. Our frame was welded using Chavez Welding, and the welding created some complications …

Gravity Charger, Luke Lindsay, Will Gonder, George Montgomery

Mechanical Engineering Senior Theses

According to a 2014 World Health Organization research initiative based on data collected from 14 global developing countries, “Only 28% of health facilities and 34% of hospitals had what could be called “reliable” access to electricity (without prolonged interruptions in one week)” [1]. Healthcare quality suffers because of this lack of reliable electricity. We propose that a gravity powered generator would stand as a reliable power source for small medical devices under any conditions at any location at any time of day. Our research examines how a gravity powered electric generator could best empower medical facilities in developing countries to …

Safer: Search And Find Emergency Rover, Zachary Agustin, Charles Lewis, Elizabeth Mcmahon, Cameron Pierce, Pranav Pradhan, Michael Tamshen

Mechanical Engineering Senior Theses

When disaster strikes and causes a structure to collapse, it poses a unique challenge to search and rescue teams as they assess the situation and search for survivors. Currently there are very few tools that can be used by these teams to aid them in gathering important information about the situation that allow members to stay at a safe distance. SAFER, Search and Find Emergency Rover, is an unmanned, remotely operated vehicle that can provide early reconnaissance to search and rescue teams so they may have more information to prepare themselves for the dangers that lay inside the wreckage. Over …

Project Space: Solar Panel Automated Cleaning Environment, Matt Burke, Ryan Greenough, Daniel Jensen, Elliot Voss

Mechanical Engineering Senior Theses

The goal of Project SPACE is to create an automated solar panel cleaner that will address the adverse impact of soiling on commercial photovoltaic cells. Specifically, we hoped to create a device that increases the maximum power output of a soiled panel by 10% (recovering the amount of power lost) while still costing under $500 and operating for up to 7.0 years. A successful design should operate without the use of water. This will help solar panel arrays achieve a production output closer to their maximum potential and save companies on costs associated energy generation.

The current apparatus utilizes a …

Marv: Marine Autonomous Research Vessel, Drew Azevedo, Sam Beltram, Gregorio Delvecchio, Ben Hopner

Interdisciplinary Design Senior Theses

Conducting hydrologic research in remote areas is currently performed manually, making it a labor intensive and inaccurate solution. Due to the size, weight, and cost of automated solutions on the market today, a need has arisen for a low cost, highly portable, autonomous solution. Working closely with Santa Clara University’s Robotics Systems Lab (RSL), our team has developed a low cost, highly portable autonomous marine research vessel named MARV (Marine Autonomous Research Vessel). It is an autonomous surface platform where scientists outfit the vessel with their own data acquisition equipment. The mechanical chassis is collapsible for modes of remote transportation …

Smart Control For Home Water Heater Saving, Joe Singer, Michael Simmons, Scott Jansen

Mechanical Engineering Senior Theses

Existing gas or electric water heaters can become inefficient through the overheating of water and through parasitic heat loss. These inefficiencies are able to be solved by monitoring when a home uses hot water. AquAdapt is a smart sensor which is capable of attaching to any existing residential gas or electric water heater. By constantly monitoring the temperature change of a home water heater, the first law of thermodynamics can be used to relate temperature change to the amount of hot water leaving the water heater. Utilizing this information, a schedule can be generated to optimize the heating of home …

Heat Pipe Design For Absorption Chiller Refrigerators Powered By Cookstoves, Paola Flores, Eduardo Melendez

Mechanical Engineering Senior Theses

We developed an inexpensive refrigeration system that will operate off-grid through the use of reclaimed heat from cookstoves. The refrigerator will serve as a reliable storage unit that will maintain vaccines at a proper temperature range. This report focuses on the various components that make up our Cool Stove project. The overall system and subsystems are laid out and explained. We also address the reason why we believe this project will be beneficial to individuals in developing countries. In addition, we provide detail on the work that we have accomplished and on the results that we have achieved. We created …

Cook Stove Powered Refrigeration: Cool Stove 2, Robert Bernal

Mechanical Engineering Senior Theses

Lack of refrigeration contributes to the death of over 3.7 million children and the loss of 200 tonnes of food every year in developing countries. While 1.21 billion people in developing countries do not have access to electricity to operate traditional refrigerators, 38% of individuals within developing countries use biomass fuel to cook. The scope of my project was to produce a viable solution for refrigeration for these individuals in developing countries through the use of thermosyphons that utilize reclaimed thermal energy from cook stoves to power absorption chillers. Over the span of my project I was able to confirm …

Waterproofing Shape-Changing Mechanisms Using Origami Engineering; Also A Mechanical Property Evaluation Approach For Rapid Prototyping, Andrew Jason Katz

USF Tampa Graduate Theses and Dissertations

My work has been focused on compliant mechanisms, origami engineering, and rapid prototyping. Two of the projects that I worked on were focused on compliant mechanisms and origami engineering. The similar goal of both of those projects was to create an origami membrane whose kinematics mimic that of an existing mechanism. The first project created an origami membrane to mimic the kinematics of a planar shape-changing mechanism. This mechanism was a square shaped unit-cell which could shear, compress, and expand in its own plane. In addition to waterproofing the mechanism, the first project also sought to optimize the dimensions of …

Droplet-Based Mechanical Actuator Utilizing Electrowetting Effect, Qi Ni

USF Tampa Graduate Theses and Dissertations

The goal of this work is to quantify the key design parameters such as the load capacity, actuation force, positioning repeatability, and reliability for droplet-based electrowetting actuators. Due to the fact that surface tension dominates gravity at both the mesoscale and microscale, droplet-based actuators can provide adequate force in manipulation tasks at those scales. Electrowetting, which uses an electric field to modulate the apparent surface tension of the liquid-ambient, provides a method to actuate droplets, which in turn transports the object carried by the droplet.

Most previous electrowetting actuation efforts have concentrated on manipulating droplets in a closed two-plate configuration. …

Microfluidic E. Coli Detection, Kyle Pietrzyk, Scott Fukuoka, Andres Maldonado-Liu, Andy Ly

Interdisciplinary Design Senior Theses

In both developed and developing countries, there is a need for a fast diagnostic system to detect pathogens within a fluid sample. In developing a microfluidic platform, which utilizes a microfluidic chip and an optical detection method, doors may be opened for new methods of determining pathogen concentration in fluid. Most biological reactions are not instantaneous. A flow-controlling mechanism with no power requirement may be implemented in the microfluidic platform. As a proof-of-concept, our device uses a microfluidic chip, smartphone, and microlens to detect E. coli concentrations in water. The detection method is based on the latex agglutination assay which …

Effect Of Original Layer Thicknesses On The Interface Bonding And Mechanical Properties Of Ti-Al Laminate Composites, Minyu Fan, Joseph P. Domblesky, Kai Jin, Liang Qin, Shengqiang Cui, Xunzhong Guo, Naksoo Kim, Jie Tao

Mechanical Engineering Faculty Research and Publications

It is of great significance in high-temperature aeroengine applications for large-surface-area TiAl laminate composites to be fabricated into Ti-Al₃Ti parts by plastic forming and subsequent vacuum hot pressing. Then the original layer thicknesses have an important influence on the interface bonding and mechanical properties of TiAl laminate composites, but only few reports about it have been published so far. In the present study, vacuum hot pressing was employed to fabricate TiAl laminate composites using Ti and Al foils of different thickness. The resulting interface bond and mechanical properties of TiAl laminate composites were then studied to determine the …

Eigenstress Model For Electrochemistry Of Solid Surfaces, Hongxin Ma, Xilin Xiong, Panpan Gao, Xi Li, Yu Yan, Alex A. Volinsky, Yanjing Su

Mechanical Engineering Faculty Publications

Thermodynamic analysis and molecular dynamics simulations were conducted to systematically study the size-dependent electrochemical response of solids. By combining the generalized Young-Laplace equation with the popular Butler-Volmer formulation, the direct influence of surface stress on solid film electrochemical reactions was isolated. A series of thermodynamic formulas were developed to describe the size-dependent electrochemical properties of the solid surface. These formulas include intrinsic surface elastic parameters, such as surface eigenstress and surface elastic modulus. Metallic films of Au, Pt, Ni, Cu and Fe were studied as examples. The anodic current density of the metal film increased, while the equilibrium potential decreased …

Large Length Scale Capillary Fluidics: From Jumping Bubbles To Drinking In Space, Andrew Paul Wollman

Dissertations and Theses

In orbit, finding the "bottom" of your coffee cup is a non-trivial task. Subtle forces often masked by gravity influence the containment and transport of fluids aboard spacecraft, often in surprising non-intuitive ways. Terrestrial experience with capillary forces is typically relegated to the micro-scale, but engineering community exposure to large length scale capillary fluidics critical to spacecraft fluid management design is low indeed. Low-cost drop towers and fast-to-flight International Space Station (ISS) experiments are increasing designer exposure to this fresh field of study. This work first provides a wide variety of drop tower tests that demonstrate fundamental and applied capillary …

Analysis Of A Parallel Machine Scheduling Problem With Sequence Dependent Setup Times And Job Availability Intervals, Ridvan Gedik, Chase Rainwater, Heather Nachtmann, Edward A. Pohl

Mechanical and Industrial Engineering Faculty Publications

In this study, we propose constraint programming (CP) model and logic-based Benders algorithms in order to make the best decisions for scheduling non-identical jobs with availability intervals and sequence dependent setup times on unrelated parallel machines in a fixed planning horizon. In this problem, each job has a profit, cost and must be assigned to at most one machine in such a way that total profit is maximized. In addition, the total cost has to be less than or equal to a budget level. Computational tests are performed on a real-life case study prepared in collaboration with the U.S. Army …

Sensitivity Analysis Of Common Input Parameters In Tools For Modeling Energy In Homes, Sheikh Tijan Tabban, Nelson Fumo

Mechanical Engineering Faculty Publications and Presentations

Energy models of buildings can be developed and used for analysis of energy consumption. A model offers the opportunity to simulate a building under specific conditions for analysis of energy efficiency measures or optimum design. Due to the great amount of information needed to develop an energy model of a building, the number of inputs can be reduced by making variable the most relevant input parameters and making the others to take common or standard values. In this study, an analysis of input parameters required by computational tools to estimate energy consumption in homes was done in two stages. In …

Gold Contamination In Non-Lead Surface Mount Solder Joints, Richard Alexander Garrison

Industrial and Manufacturing Engineering

Abstract

Solder joints are critical to the reliability of circuit boards. If gold is introduced to the solder joint, brittle AuSn4 intermetallic compounds develop which affect reliability of that solder joint. To determine the effects of gold when dissolved into a non-lead solder joint, a process was developed in order to apply gold content onto SAC305 solder paste. The gold was transferred as a paste from a micropipette onto each individual solder bump. This process was designed to apply a range of gold content from 1.0 wt. % to 10 wt. % to each individual solder joint. The test board …

Improving The Mechanical Performance Of 3d Printed Parts Using Fused Filament Fabrication, Inderpreet Binning

Industrial and Manufacturing Engineering

The 3D printing industry has seen rapid growth in the last 10 years and has been called the next industrial revolution. There are several different processes used in 3D printing, but the most popular process is called Fused Filament Fabrication (FFF) or Fused Deposition Modeling (FDM). This is the process where (most commonly) plastic filament enters a nozzle, is heated to a semi-liquid state, and then deposited into a pattern to create a print. One major drawback to this process is that the prints are anisotropic. This means that the strength of the print varies with the orientation that it …

Design & Analysis Of A Bicycle Towing Device, Austin Lynch, William Max Mcewan, Fredrik Stenson

Industrial and Manufacturing Engineering

A local businessman had the idea to build a device that allows a bicycle to tow another bicycle. He built a prototype to demonstrate his idea but he wanted help in developing a product that could fit more bikes, did not require a rear rack to operate, and be manufacturable at his facility. He also expressed interest in an economic evaluation of production and marketing of the device. An analysis of customer needs led to adding reduction of weight and ease of attachment to the design requirements.

This report is about improving the original design and presents the process of …

Haas Automation Umc750 5axis Mill Assembly Process Improvement, Mason A. Garcia, Gregory R. Gunion, Juan Pablo Quinonez Weston

Industrial and Manufacturing Engineering

The improvement of the current assembly of the motor and casting components for the Haas UMC-750 5-Axis vertical CNC mill includes the evaluation, development and proposal of a new pair of material handling carts. To meet these deliverables, a student team began by assessing the assembly workstation, defining the problem to be solved, researching ergonomics in material handling equipment and drafting the final design of the improved cart models using SolidWorks. The final design considered the initial improvement request from the client, as well as better ergonomic features to enhance the safety of the operators. It was estimated that the …