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Articles 12871 - 12900 of 30103

Full-Text Articles in Mechanical Engineering

Energy Absorbing Guardrail System, John R. Rohde, John D. Reid, King K. Mak, Dean L. Sicking Aug 2017

Energy Absorbing Guardrail System, John R. Rohde, John D. Reid, King K. Mak, Dean L. Sicking

Department of Mechanical and Materials Engineering: Faculty Publications

A highway crash attenuation system having W - beam rail elements attached to a plurality of vertical posts . An impact terminal with a feeder chute guides one or more of the W - beam rail elements through the impact terminal . The feeder chute has an impact shield extending along a traffic facing side of the chute from an upstream - most end to a downstream - most end of the chute closing the traffic - facing side of the chute . The system also has an anchor cable release mechanism for releasing the cable downstream of the first …

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Feasibility Assessment Of Substituting Stainless Steel With Aluminum Alloy For Hydraulic Gate, Kuo-Ho Chen, Tien-Kuen Huang Aug 2017

Feasibility Assessment Of Substituting Stainless Steel With Aluminum Alloy For Hydraulic Gate, Kuo-Ho Chen, Tien-Kuen Huang

Journal of Marine Science and Technology–Taiwan

In this paper, the feasibility of using aluminum alloy 5083 as a replacement for currently used stainless steel SUS 304L on hydraulic gate is evaluated. Relevant properties of these two materials are compared for use in hydraulic gates. Forty common types of hydraulic gates were analyzed through the finite element program PLAXIS 3D Foundation. It shows the weight for most types of hydraulic gates with aluminum alloy 5083 is in the range of 37.6-45.9% of that of stainless steel SUS 304L. At the same time, the cost of gate manufacturing is reduced 39.6-50.5% and cost of maintanence/operation can be reduced …

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Improved Analysis Of Bolted Shear Connection Under Eccentric Loads, Dung-Myau Lue, Cheng-Yen Liao, Chien-Chien Chang, Wei-Ting Hsu Aug 2017

Improved Analysis Of Bolted Shear Connection Under Eccentric Loads, Dung-Myau Lue, Cheng-Yen Liao, Chien-Chien Chang, Wei-Ting Hsu

Journal of Marine Science and Technology–Taiwan

Almost all bolted connections are eccentrically loaded. The American Institute of Steel Construction (AISC) permits the use of elastic and instantaneous center of rotation (IC) methods to analyze eccentric bolted connections. The elastic method normally yields relatively conservative designs and the IC method, which provides more realistic analyses, is rather complex and tedious. The current AISC manual provides tables for determining coefficient C, which is used to obtain the design strength of bolt group patterns. However, the tables provide values for only six angles of inclination (θ = 0°, 15°, 30°, 45°, 60°, and 75°). For other angles, a direct …

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Distributed Control System For Parallel-Connected Dc Boost Converters, Steven Goldsmith Aug 2017

Distributed Control System For Parallel-Connected Dc Boost Converters, Steven Goldsmith

Michigan Tech Patents

The disclosed invention is a distributed control system for operating a DC bus fed by disparate DC power sources that service a known or unknown load. The voltage sources vary in v-i characteristics and have time-varying, maximum supply capacities. Each source is connected to the bus via a boost converter, which may have different dynamic characteristics and power transfer capacities, but are controlled through PWM. The invention tracks the time-varying power sources and apportions their power contribution while maintaining the DC bus voltage within the specifications. A central digital controller solves the steady-state system for the optimal duty cycle settings …

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Fundamental Studies Of Flame Structure Through Laser Plasma Diagnostics, Wendong Wu Aug 2017

Fundamental Studies Of Flame Structure Through Laser Plasma Diagnostics, Wendong Wu

McKelvey School of Engineering Graduate Student Theses & Dissertations

Increasing concerns about air pollution and global climate change are drawing attention to the need for efficiency improvements and emission reductions for combustion processes, which account for more than 85% of energy production in United States. Combustion efficiency and emissions are affected by the mixing and reacting of fuel and oxidizer. Understanding such behavior plays a critical role in flame structure studies and combustion optimization. However, experimentally obtaining mixture fraction, which is a widely used quantity to describe the mixing behavior, has proven to be a challenge, especially for heavier hydrocarbon fuels or fuel rich flames. Moreover, measuring flame temperature …

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Composition-Dependent Mechanisms Of Multiscale Tendon Mechanics, Fei Fang Aug 2017

Composition-Dependent Mechanisms Of Multiscale Tendon Mechanics, Fei Fang

McKelvey School of Engineering Graduate Student Theses & Dissertations

Tendons serve as an integral part of the musculoskeletal system by transferring loads from muscle to bone and providing joint mobility and stability. From the physiologically-loading perspective, while progress has been made in evaluating mechanical behavior of different types of tendons in tension, further work is needed to relate tendon mechanics to compositional and microstructural properties, particularly under non-tensile loading modalities (i.e., shear, compression). This information is vital to explore mechanisms of how mechanical signals lead to changes in tendon structure and composition to enable these tissues to function properly, including in in vivo multiaxial loading conditions. From the structural …

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Minimum Induced Power For A Helicopter In High-Speed Forward Flight, Junsoo (Sean) Hong Aug 2017

Minimum Induced Power For A Helicopter In High-Speed Forward Flight, Junsoo (Sean) Hong

McKelvey School of Engineering Graduate Student Theses & Dissertations

A dynamic inflow model is used to calculate minimum induced power for a helicopter in high-speed forward flight with infinite and finite number of blades. Comparisons between analytical and numerical results are shown and they show good agreement. Different flow conditions (such as with and without reverse flow or inflow feedback) are used to show how each condition affects optimum induced power. Several results confirm the findings of earlier investigations such as a singularity in rotor power in reverse flow and induced power reduction with increase in blade number. Some of the new findings are that greater inflow feedback (due …

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Pulsed Laser Beam Welding Of Pd43Cu27Ni10P20 Bulk Metallic Glass, Ling Shao, Amit Datye, Jiankang Huang, Jittisa Ketkaew, Sung Woo Sohn, Shaofan Zhao, Sujun Wu, Yuming Zhang, Udo D. Schwarz, Jan Schroers Aug 2017

Pulsed Laser Beam Welding Of Pd43Cu27Ni10P20 Bulk Metallic Glass, Ling Shao, Amit Datye, Jiankang Huang, Jittisa Ketkaew, Sung Woo Sohn, Shaofan Zhao, Sujun Wu, Yuming Zhang, Udo D. Schwarz, Jan Schroers

Electrical and Computer Engineering Faculty Publications

We used pulsed laser beam welding method to join Pd43Cu27Ni10P20 (at.%) bulk metallic glass and characterized the properties of the joint. Fusion zone and heat-affected zone in the weld joint can be maintained completely amorphous as confirmed by X-ray diffraction and differential scanning calorimetry. No visible defects were observed in the weld joint. Nanoindentation and bend tests were carried out to determine the mechanical properties of the weld joint. Fusion zone and heat-affected zone exhibit very similar elastic moduli and hardness when compared to the base material, and the weld joint shows high …

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Reduced Order Description Of Experimental Two-Phase Pipe Flows: Characterization Of Flow Structures And Dynamics Via Proper Orthogonal Decomposition, Bianca Fontanin Viggiano Aug 2017

Reduced Order Description Of Experimental Two-Phase Pipe Flows: Characterization Of Flow Structures And Dynamics Via Proper Orthogonal Decomposition, Bianca Fontanin Viggiano

Dissertations and Theses

Multiphase pipe flow is investigated using proper orthogonal decomposition for tomographic X-ray data, where holdup, cross-sectional phase distributions and phase interface characteristics within the pipe are obtained. Six cases of stratified and mixed flow with water content of 10%, 30% and 80% are investigated to gain insight into effects of velocity and proportion of water on the flow fields. Dispersed and slug flows are separately analyzed to consider the added interface complexity of the flow fields. These regimes are also highly applicable to industry operational flows. Instantaneous and fluctuating phase fractions of the four flow regime are analyzed and reduced …

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Phased Deep Retrofit Project: Real-Time Measurement Of Energy End-Uses And Retrofit Opportunities, Florida Solar Energy Center, Karen Fenaughty Aug 2017

Phased Deep Retrofit Project: Real-Time Measurement Of Energy End-Uses And Retrofit Opportunities, Florida Solar Energy Center, Karen Fenaughty

FSEC Energy Research Center®

This paper describes how utilities can 'make reductions real' through real-time measurement of energy end-uses and corresponding retrofit opportunities. A field evaluation of the methodology was conducted from 2012 to 2016 with Florida Power and Light (FPL), an investor owned utility. A collaborative program between the U.S. Department of Energy (DOE) Building America and FPL led to an ambitious residential energy-efficiency retrofit study aimed to represent FPL's customer base. Fifty-six existing, all electric, occupied Florida homes were instrumented to collect one-minute data on most all energy end-uses in advance of energy-efficiency retrofits. Baseline measurements enabled the development of end-use profiles …

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Camel And Adcirc Storm Surge Models—A Comparative Study, Muhammad K. Akbar, Richard A. Luettich, Jason G. Fleming, Shahrouz K. Aliabadi Aug 2017

Camel And Adcirc Storm Surge Models—A Comparative Study, Muhammad K. Akbar, Richard A. Luettich, Jason G. Fleming, Shahrouz K. Aliabadi

Mechanical and Manufacturing Engineering Faculty Research

The Computation and Modeling Engineering Laboratory (CaMEL), an implicit solver-based storm surge model, has been extended for use on high performance computing platforms. An MPI (Message Passing Interface) based parallel version of CaMEL has been developed from the previously existing serial version. CaMEL uses hybrid finite element and finite volume techniques to solve shallow water conservation equations in either a Cartesian or a spherical coordinate system and includes hurricane-induced wind stress and pressure, bottom friction, the Coriolis effect, and tidal forcing. Both semi-implicit and fully-implicit time stepping formulations are available. Once the parallel implementation is properly validated, CaMEL is evaluated …

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Fabricating Zirconia Components With Organic Support Material By The Ceramic On-Demand Extrusion Process, Wenbin Li, Amir Ghazanfari, Devin Mcmillen, Andrew Scherff, Ming-Chuan Leu, Greg Hilmas Aug 2017

Fabricating Zirconia Components With Organic Support Material By The Ceramic On-Demand Extrusion Process, Wenbin Li, Amir Ghazanfari, Devin Mcmillen, Andrew Scherff, Ming-Chuan Leu, Greg Hilmas

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Ceramic On-Demand Extrusion (CODE) is an extrusion-based additive manufacturing process recently developed for fabricating dense, functional ceramic components. This paper presents a further development of this process and focuses on fabricating 3 mol% yttria-stabilized zirconia (3YSZ) components that cannot be fabricated without using support structures. The 3YSZ paste is deposited through the main nozzle, and a polycaprolactone (PCL) pellet feedstock is melted and deposited through an auxiliary nozzle to build support structures. After a green part is printed and dried, the support structures are removed by heating the part to ~70°C to melt the PCL. The part is then sintered …

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Additive Manufacturing Of High Entropy Alloys -- A Review, Wenyuan Cui, Xinchang Zhang, Frank W. Liou Aug 2017

Additive Manufacturing Of High Entropy Alloys -- A Review, Wenyuan Cui, Xinchang Zhang, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

High-entropy alloys have attracted increasingly interest due to their unique compositions, microstructures and mechanical properties. Additive manufacturing has been recognized as a promising technology to fabricate the high-entropy alloys in the recent years. The purpose of this paper is to review the current research progress in high-entropy alloys by additive manufacturing process. It will first highlight the important theory of the high-entropy alloys. The next aspect is to summarize current additive manufacturing methods applied for the high entropy alloys. At last, the correlation between the microstructures and the mechanical properties of the high-entropy alloys will be examined and discussed.

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Bonding Of 304l Stainless Steel To Cast Iron By Selective Laser Melting, Baily Thomas, Austin T. Sutton, Ming-Chuan Leu, Nikhil Doiphode Aug 2017

Bonding Of 304l Stainless Steel To Cast Iron By Selective Laser Melting, Baily Thomas, Austin T. Sutton, Ming-Chuan Leu, Nikhil Doiphode

Mechanical and Aerospace Engineering Faculty Research & Creative Works

While cast iron is widely used in industry, a major limitation is the weldability of a dissimilar material onto cast iron due to hot cracking as a result of lack of ductility from graphite flakes. Consequently, a significant amount of preheat is often employed to reduce the cooling rate in the fusion zone, which, however, may lead to distortion of the welded parts. A potential remedy could be the Selective Laser Melting (SLM) process, where only small melt pools are created and thus the overall energy input is reduced. The present paper describes an investigation of the SLM process to …

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Building Zr-Based Metallic Glass Part On Ti-6al-4v Substrate By Laser-Foil-Printing Additive Manufacturing, Yingqi Li, Yiyu Shen, Ming-Chuan Leu, Hai-Lung Tsai Aug 2017

Building Zr-Based Metallic Glass Part On Ti-6al-4v Substrate By Laser-Foil-Printing Additive Manufacturing, Yingqi Li, Yiyu Shen, Ming-Chuan Leu, Hai-Lung Tsai

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Through using Zr intermediate layers, Zr52.5Ti5Al10Ni14.6Cu17.9 metallic glass (MG) parts are successfully built on Ti-6Al-4V substrates by laser-foil-printing (LFP) additive manufacturing technology in which MG foils are laser welded layer-by-layer onto the substrate. The printed MG part is free of porosity, cracking and crystallization; additionally, its glass transition temperature, crystallization temperature, micro-hardness, and tensile strength are very similar to the original MG material. The Zr intermediate layers are aimed at preventing direct interaction between the first layer of MG foil and the Ti substrate; otherwise, the welded MG foils would peel …

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Fiber-Fed Laser-Heated Process For Printing Transparent Glass, John M. Hostetler, Jonathan T. Goldstein, Douglas A. Bristow, Robert G. Landers, Edward C. Kinzel Aug 2017

Fiber-Fed Laser-Heated Process For Printing Transparent Glass, John M. Hostetler, Jonathan T. Goldstein, Douglas A. Bristow, Robert G. Landers, Edward C. Kinzel

Mechanical and Aerospace Engineering Faculty Research & Creative Works

This paper presents the Additive Manufacturing (AM) of glass using a fiber-fed process. Glass fiber with a diameter of 100 μm is fed into a laser generated melt pool. A CO2 laser beam is focused on the intersection between the fiber and the work piece which is positioned on a four-axis computer controlled stage. The laser energy at λ=10.6 μm is directly absorbed by the silica and locally heats the glass above the working point. By carefully controlling the laser power, scan speed, and feed rate, bubble free shapes can be deposited including trusses and basic lenses. Issues unique …

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Design, Analysis, And Verification Of An Open-Wheeled Formula-Style Race Car Suspension System, Joshua Beckerman Aug 2017

Design, Analysis, And Verification Of An Open-Wheeled Formula-Style Race Car Suspension System, Joshua Beckerman

Renée Crown University Honors Thesis Projects - All

This honors thesis presents the design, measurement, and analysis of an open-wheeled formula racecar suspension system. This racecar is the second iteration of Syracuse University’s Citrus Racing team student competition vehicle. The race car’s suspension system features several designs that enable geometric adjustability to impact the vehicles dynamic performance. The purpose of this research is to find an analytic approach to verifying the correlation between suspension design tunings and their effect on vehicle handling and road holding capacity. This was done by analyzing measured data obtained from a system of damper-mounted travel sensors as the vehicle drives through numerous realistic …

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Investigation Of Build Strategies For A Hybrid Manufacturing Process Progress On Ti-6al-4v, Lei Yan, Leon Hill, Frank W. Liou, Joseph William Newkirk Aug 2017

Investigation Of Build Strategies For A Hybrid Manufacturing Process Progress On Ti-6al-4v, Lei Yan, Leon Hill, Frank W. Liou, Joseph William Newkirk

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The various processing parameters of a hybrid manufacturing process, including deposition and machining, is being investigated with a Design of Experiment (DoE). The intent was to explore the effect of different build strategies on the final part’s Vickers hardness, tensile test, fatigue life, and microstructure. From this experiment, the processing parameters can be linked to various mechanical properties. This will lead to the ability to create a combination of deposition and machining parameters, which will result in improved mechanical properties.

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Studying Chromium And Nickel Equivalency To Identify Viable Additive Manufacturing Stainless Steel Chemistries, Zachary T. Hilton, Joseph William Newkirk, Ronald J. O'Malley Aug 2017

Studying Chromium And Nickel Equivalency To Identify Viable Additive Manufacturing Stainless Steel Chemistries, Zachary T. Hilton, Joseph William Newkirk, Ronald J. O'Malley

Materials Science and Engineering Faculty Research & Creative Works

Chromium and nickel equivalency modeling has long been used in welding to determine the weldability of steel chemistries. A study was conducted to determine the applicability of Cr-Ni modeling to the additive manufacturing process. Many AM methods involve rapid solidification of small melt pools, similar to welding. Chemistries with varying Cr/Ni ratios were selected for use in a selective laser melting process and modeled using known models. Initial results indicate that the standard "safe welding zone" may not directly apply to additive manufacturing. The capability to build with chemistries outside the weldability “safe zone” could result in improved and varied …

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Metallic Components Repair Strategies Using The Hybrid Manufacturing Process, Xinchang Zhang, Wenyuan Cui, Wei Li, Frank W. Liou Aug 2017

Metallic Components Repair Strategies Using The Hybrid Manufacturing Process, Xinchang Zhang, Wenyuan Cui, Wei Li, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The hybrid manufacturing process which integrates additive manufacturing with subtractive machining is competitive and promising in component repair. To automate this process, detecting the missing volume and generating the deposition tracks is the key. In this study, strategies for repairing defects on flat and non-flat surfaces were investigated. A cost-effective reverse engineering tool was utilized to reconstruct STL models of damaged objects. Point data of the fracture surface on flat surfaces was obtained to generate the tool path for material building up. For defects on non-flat surfaces, the damaged model was best-fitted with the nominal model. Then both models were …

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Defects Classification Of Laser Metal Deposition Using Acoustic Emission Sensor, Haythem Gaja, Frank W. Liou Aug 2017

Defects Classification Of Laser Metal Deposition Using Acoustic Emission Sensor, Haythem Gaja, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Laser metal deposition (LMD) is an advanced additive manufacturing (AM) process used to build or repair metal parts layer by layer for a range of different applications. Any presence of deposition defects in the part produced causes change in the mechanical properties and might cause failure to the part. In this work, defects monitoring system was proposed to detect and classify defects in real time using an acoustic emission (AE) sensor and an unsupervised pattern recognition analysis. Time domain and frequency domain, and relevant descriptors were used in the classification process to improve the characterization and the discrimination of the …

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Characterization Of Heat-Affected Powder Generated During Selective Laser Melting Of 304l Stainless Steel Powder, Austin T. Sutton, Caitlin S. Kriewall, Ming-Chuan Leu, Joseph William Newkirk Aug 2017

Characterization Of Heat-Affected Powder Generated During Selective Laser Melting Of 304l Stainless Steel Powder, Austin T. Sutton, Caitlin S. Kriewall, Ming-Chuan Leu, Joseph William Newkirk

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The selective laser melting (SLM) process is an Additive Manufacturing (AM) technique that uses a laser to fuse successive layers of powder into near fully dense components. Due to the large energy input from the laser during processing, vaporization and instabilities in the melt pool occur causing the formation of condensate and laser spatter, collectively known as heat-affected powder. Since heat-affected powder settles into the powder bed, the properties of the unconsolidated powder may be altered compromising its reusability. In this study, characterization of 304L heat-affected powder was performed through particle size distribution measurements, x-ray diffraction, metallography, energy-dispersive spectroscopy mapping, …

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Influence Of Gage Length On Miniature Tensile Characterization Of Powder Bed Fabricated 304l Stainless Steel, Sreekar Karnati, Jack L. Hoerchler, Frank W. Liou, Joseph William Newkirk Aug 2017

Influence Of Gage Length On Miniature Tensile Characterization Of Powder Bed Fabricated 304l Stainless Steel, Sreekar Karnati, Jack L. Hoerchler, Frank W. Liou, Joseph William Newkirk

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Miniature tensile specimens with varying aspect ratios were fabricated from 304L stainless steel (SS) made using powder bed additive manufacturing (AM) process. The tensile characteristics measured from these specimens were analyzed to assess the impact of gage length. The study found no impact upon varying gage length on yield and ultimate strength measurements. However, a significant impact was observed on strain measurements. This data was also used to perform Weibull statistics to estimate the stochastic performance of the material. Fractography was performed to visually identify the types of flaws. A comparative study with specimens fabricated from cold rolled annealed 304 …

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Relating Processing Of Selective Laser Melted Structures To Their Material And Modal Properties, Nicholas E. Capps, James S. Urban, Brian M. West, Cody S. Lough, Adriane Repogle, Troy Hartwig, Ben Brown, Douglas A. Bristow, Robert G. Landers, Edward C. Kinzel Aug 2017

Relating Processing Of Selective Laser Melted Structures To Their Material And Modal Properties, Nicholas E. Capps, James S. Urban, Brian M. West, Cody S. Lough, Adriane Repogle, Troy Hartwig, Ben Brown, Douglas A. Bristow, Robert G. Landers, Edward C. Kinzel

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Selective Laser Melting (SLM) creates metal parts by fusing powder layer-by-layer. It provides significant design flexibility and the possibility of low-volume production. The engineering properties of the printed metal are a function of the local thermal history. This creates challenges for validating Additively Manufactured (AM) parts. This paper correlates the engineering properties (density, modulus, yield strength and ultimate strength) for tensile test specimens created with different process parameters with the resonant frequencies determined using modal testing. The paper shows that yield and ultimate strengths for these specimens can be determined using modal analysis.

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Thermal Modeling Of 304l Stainless Steel Selective Laser Melting, Lan Li, Cody S. Lough, Adriane Repogle, Douglas A. Bristow, Robert G. Landers, Edward C. Kinzel Aug 2017

Thermal Modeling Of 304l Stainless Steel Selective Laser Melting, Lan Li, Cody S. Lough, Adriane Repogle, Douglas A. Bristow, Robert G. Landers, Edward C. Kinzel

Mechanical and Aerospace Engineering Faculty Research & Creative Works

This paper describes the continuum thermal modeling of the Selective Laser Melting (SLM) process for 304L stainless steel using Abaqus. Temperature dependent thermal properties are obtained from literature and incorporated into the model capturing the change from powder to fully dense stainless steel. The thermal model predicts the temperature history for multi-track scans under different process parameters (laser power, effective scanning speed, hatch spacing) which is used to extract the melt-pool size, solidification rate, and temperature gradients. These are compared to experimental results obtained from a Renishaw AM250 in terms of the melt pool size, grain structure, and cell spacing. …

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Review Of Am Simulation Validation Techniques, Aaron Flood, Frank W. Liou Aug 2017

Review Of Am Simulation Validation Techniques, Aaron Flood, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Due to the complexity of Additive Manufacturing (AM), it can require many trial runs to obtain processing parameters which produce a quality build. Because of this trial and error process, the drive for simulations of AM has grown significantly. Simulations only become useful to researchers if it can be shown that they are true representations of the physical process being simulated. All simulations have different methods of validation to show that they are an accurate representations of the process. This paper explores the various methodologies for validation of laser based metal AM simulations, focusing mainly on the modeling of the …

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On The Ramberg-Osgood Stress-Strain Model And Large Deformations Of Cantilever Beams, Ronald J. Giardina Jr Aug 2017

On The Ramberg-Osgood Stress-Strain Model And Large Deformations Of Cantilever Beams, Ronald J. Giardina Jr

LSU New Orleans Theses and Dissertations

In this thesis the Ramberg-Osgood nonlinear model for describing the behavior of many different materials is investigated. A brief overview of the model as it is currently used in the literature is undertaken and several misunderstandings and possible pitfalls in its application is pointed out, especially as it pertains to more recent approaches to finding solutions involving the model. There is an investigation of the displacement of a cantilever beam under a combined loading consisting of a distributed load across the entire length of the beam and a point load at its end and new solutions to this problem are …

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Analysis Of Variable Insensitive Friction Stir Welding Parameters, Robert L. Marrero Jr Aug 2017

Analysis Of Variable Insensitive Friction Stir Welding Parameters, Robert L. Marrero Jr

LSU New Orleans Theses and Dissertations

Friction Stir Welding (FSW) was used to perform a Design of Experiment (DOE) to determine the welding parameters effects on yielding consistent mechanical properties across the length of the weld. The travel speed was varied across set forge force and RPM conditions, to find a dataset that will yield consistent mechanical properties independent of the travel speed. Six different welds were completed on two different aluminum panels, the advancing side being Aluminum alloy 2195-T8 at a thickness of .350”, with the retreating side being Aluminum alloy 2219-T851 with a gauge thickness of .360”. A Left-hand Right-hand self-reacting pin tool was …

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Effect Of Optimizing Particle Size In Laser Metal Deposition With Blown Pre-Mixed Powders, Wei Li, Jingwei Zhang, Xinchang Zhang, Sreekar Karnati, Frank W. Liou Aug 2017

Effect Of Optimizing Particle Size In Laser Metal Deposition With Blown Pre-Mixed Powders, Wei Li, Jingwei Zhang, Xinchang Zhang, Sreekar Karnati, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Functionally Graded Material (FGM) is often fabricated by Laser metal deposition with pre-mixed multiple powders (PMM-powder). Since the supplied PMM-powder directly affects FGM’s composition, investigation on PMM-powder’s property is greatly needed. This paper employed experimental method to observe an important problem: PMM-powder separation in fabricating FGM. A novel particle size optimization method was introduced as solution to eliminate the powder separation. Pre-mixed pure Cu and 4047 Al powders were used to do two experiments. The first experiment result disclosed the existence of powder separation. By optimizing the particle size, the PMM-powder separation was effectively solved in the second experiment result.

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Towards Defect Detection In Metal Slm Parts Using Modal Analysis "Fingerprinting", James Urban, Nick E. Capps, Brian M. West, Troy Hartwig, Ben Brown, Robert G. Landers, Douglas A. Bristow, Edward C. Kinzel Aug 2017

Towards Defect Detection In Metal Slm Parts Using Modal Analysis "Fingerprinting", James Urban, Nick E. Capps, Brian M. West, Troy Hartwig, Ben Brown, Robert G. Landers, Douglas A. Bristow, Edward C. Kinzel

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The validation of Additively Manufactured (AM) materials is a difficult and expensive process because the local engineering properties are a function of the thermal history. The thermal history varies with the process parameters, as well as the part geometry. This paper presents a case study using modal testing to identify defects in realistic AM parts. A setup consisting of a Scanning Laser Doppler Vibrometer (LDV) was used to identify the resonant frequencies for several geometrically identical parts on a build plate. Parts with suboptimal process parameters from purposely varying the process parameters, are identified by a shift in the mode …

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