Mechanical Engineering Commons^™

Fast Prediction Of Thermal Distortion In Metal Powder Bed Fusion Additive Manufacturing: Part 2, A Quasi-Static Thermo-Mechanical Model, Hao Peng, Morteza Ghasri-Khouzani, Shan Gong, Ross Attardo, Pierre Ostiguy, Ronald B. Rogge, Bernice Aboud Gatrell, Joseph Budzinski, Charles Tomonto, Joel Neidig, M. Ravi Shankar, Richard Billo, David B. Go, David Hoelzle

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The additive manufacturing (AM) process metal powder bed fusion (PBF) can quickly produce complex parts with mechanical properties comparable to that of wrought materials. However, thermal stress accumulated during Metal PBF may induce part distortion and even cause failure of the entire process. This manuscript is the second part of two companion manuscripts that collectively present a part-scale simulation method for fast prediction of thermal distortion in Metal PBF. The first part provides a fast prediction of the temperature history in the part via a thermal circuit network (TCN) model. This second part uses the temperature history from the TCN …

Generation Of Transverse Photo-Induced Voltage In Plasmonic Metasurfaces Of Triangle Holes, Marjan Akbari, Jie Gao, Xiaodong Yang

Mechanical and Aerospace Engineering Faculty Research & Creative Works

We experimentally and numerically demonstrate the transverse electrical response produced by circularly-polarized light with normal incidence observed as transverse photoinduced voltage across the plasmonic metasurface made of triangle holes. The measured transverse photo-induced voltage is consistent with the calculated acting force on electrons in the metasurface by using the Maxwell's stress tensor. The polarity of voltage reverses as the incident spin (light helicity) switches from right-handed circular polarization to left-handed circular polarization. The origin of the spin-dependent voltage sign is the broken symmetries of the electric and magnetic fields in the triangle hole due to the opposite circular polarizations. The …

New Era In Designing And Governing Cooling Intensity Of Liquid Quenchants To Decrease Distortion During Hardening Of Steel Parts, Nikolai I. Kobasko, Anatolii A. Moskalenko, P. N. Logvynenko, George E. Totten, Volodymyr V. Dobryvechir

Mechanical and Materials Engineering Faculty Publications and Presentations

It was proved in last decade that very intensive and uniform cooling eliminates quench crack formation and significantly decreases distortion of quenched steel parts as compared with their slow cooling in mineral oils. That opened a new era in design ing and governing cooling intensity of liquid quenchants for strengthening steel parts and decrease their distortion after quenching. The new approaches were developed by authors to provide accelerated and uniform cooling steel parts during quenching by creation on their surface thin insulating layers. For this purpose low concentration of water polymer solutions of inverse solubility are used as a quenchant. …

Material-Process-Property Relationships Of 17-4 Stainless Steel Fabricated By Laser-Powder Bed Fusion Followed By Hot Isostatic Pressing., Harish Irrinki

Electronic Theses and Dissertations

17-4 PH stainless steel is commonly used in medical, tooling, automotive, chemical and aerospace industries due to its excellent strength and corrosion properties. Additive manufacturing processes such as laser-powder bed fusion (L-PBF) have gained attention and importance due to the potential to produce complex-shaped three-dimensional parts for various industries. In order to manufacture three-dimensional components from 17-4 PH stainless steel powder using L-PBF, it is critical for design and manufacturing engineers to have an awareness of various material options and corresponding processing and post-processing conditions to obtain useful mechanical properties from the process. The goal of this dissertation is to …

Microstructure And Mechanical Properties Of Selective Laser Melted Superalloy Inconel 625., Md Ashabul Anam

Electronic Theses and Dissertations

Selective Laser Melting (SLM), a powder based Additive Manufacturing (AM) process, has gained considerable attention in the aerospace, biomedical and automotive industries due to its many potential benefits, such as, capability of fabricating complex three-dimensional components, shortened design to product time, reduction in process steps, component mass reduction and material flexibility. This process uses metallic powder and is capable of fabricating complex structures with excellent microstructure which make SLM not only an improvement over other manufacturing processes but also innovative material processing technology. Inconel 625, a nickel-based super alloy is widely popular in aerospace, chemical and nuclear industries. This alloy …

High Dynamic Range Optical Devices And Applications., Elijah Robert Jensen

Electronic Theses and Dissertations

Much of what we know about fundamental physical law and the universe derives from observations and measurements using optical methods. The passive use of the electromagnetic spectrum can be the best way of studying physical phenomenon in general with minimal disturbance of the system in the process. While for many applications ambient visible light is sufficient, light outside of the visible range may convey more information. The signals of interest are also often a small fraction of the background, and their changes occur on time scales so quickly that they are visually imperceptible. This thesis reports techniques and technologies developed …

Shape Optimization Of A Fan Duncte For A Vertical Takeoff And Landing, Jie Hua

Mechanical and Aerospace Engineering Theses - Archive

The popularity of ride sharing services and recent improvements in electric car performance and automation have sparked interest in E-VTOL (Electric Vertical Takeoff and Landing) aircraft for personal transportation. Companies such as Uber, Airbus and EHANG are currently researching such aircraft for transportation over short distances in crowded urban environments. A personal E-VTOL design based on a ducted fan concept is proposed and the vertical lift capability is optimized. A numerical optimization algorithm is coupled with a computational fluid dynamics (CFD) analysis code to perform shape optimization. The objective is to determine the internal and external duct shape that maximizes …

A Study Of Effect Of Bond Length On Bond Strength Using Transient Heat Transfer Analysis, Junaid Mohamed Baig

Mechanical and Aerospace Engineering Theses - Archive

It is important to understand the mechanical properties of the bonding between the adjacent layers of 3D printed parts build by fused deposition modeling. The bonding process is highly nonlinear and depends on various geometrical and thermal process parameters. This work aims to quantify the degree of bonding by calculating bond potential between the extruded layers using finite element heat transfer analysis. Successive transient analysis were carried out using this model by constantly updating the boundary conditions and geometric model during the deposition of the extruded bead. Temperatures at critical points were calculated over a period to calculate the bond …

Inverse Analysis Of Heat Generating Body For Safety Applications, Sandeep Patil

Mechanical and Aerospace Engineering Dissertations - Archive

Inverse thermal analysis and its applications have been applied to numerous fields of science and engineering. Historically during the 1950's and early 1960's, space programs played a significant role in the advancement of solution techniques for Inverse Heat transfer Problems(IHTP). It was applied to measure the surface temperature of thermal shield of a space vehicle during its re-entry into atmosphere. Inverse analysis was also used in the estimation of thermo-physical properties of the shield at high operating temperatures. Besides thermal application, inverse technique was also used in other engineering applications such as estimation of alloy specification, design of a shape …

Optimization Of Board Level Reliability Of Microelectronic Packages And Modules, Alok Kumar Lohia

Mechanical and Aerospace Engineering Dissertations - Archive

Thermo-mechanical reliability estimation of electronic packages and modules provides an opportunity to predict the function life of semiconductor devices. The problem complexity lies in the fact that there are variety of electronic packages with different form factors, materials and manufacturing technology for various applications. The custom PCB ranges from very thin for portable application to very thick for power application. Despite conventional understanding and prior studies, some of the failures were not explained. This study reviews three failure problems for QFN, WCSP and BGA packages by characterizing the properties of custom PCB materials by layer removal process. Due to layup …

Large Scale Cryogenic Storage With Active Refrigeration, Adam Swanger

Electronic Theses and Dissertations

Storage and transfer of cryogenic liquefied gases on volume scales from under 10 liters for lab use, up to hundreds of millions of liters for industrial applications is of paramount importance across a vast range of industries. Traditionally, these commodities have been stored at or near the normal boiling point due to relative ease of operation and safety-related considerations; however, this also means that some percentage will always be lost due to environmental heat leaking into the vessel and causing boiloff. These losses become more concerning as scales increase, and are of particular importance for high-cost commodities such helium and …

Comprehensive Study Of Spray-Painting And 3d Printing Fabrication Methods For Nafion® And Nafion® Equivalents In Ionic Polymer-Metal Composite Actuators And Sensors, Sarah Trabia

UNLV Theses, Dissertations, Professional Papers, and Capstones

Ionic Polymer-Metal Composites (IPMC) are smart materials that are useful in different applications because of their low voltage requirements and light weight. IPMC are made of ion- conducting polymer (ionomer) plated with a noble metal, such as platinum. When a voltage potential is applied to the surface of the IPMC, it creates an electro-mechanical effect, causing it to actuate. This is due to the motion of the cations towards the negatively charged side of the IPMC, causing it to swell, and in turn, bend. Conversely, deforming an IPMC moves cations within it, which produces a small voltage that can be …

The Effect Of Titanium Dioxide On Nucleate Pool Boiling Using An Aluminum Substrate, Kevin Yim

UNLV Theses, Dissertations, Professional Papers, and Capstones

Nucleate pool boiling is a mode of pool boiling that tends to transfer heat more efficiently than the other modes of pool boiling. Many studies have been done to augment the heat transferred during nucleate pool boiling. Various methods of heat transfer augmentation in

boiling can be performed through active treatments (mechanical aids, surface/fluid vibrations, etc.) or passive treatments (functional coating, surface roughening, etc.). This study focuses primarily on a passive treatment, specifically TiO2 coating, which involves testing a substrate coated with TiO2 using NeverWetTM base coating as a coupling agent and coated using a method outlined by Wu et …

Investigations Into The Airside Cooling Of A Heat Exchanger, David Vallet

UNLV Theses, Dissertations, Professional Papers, and Capstones

In this study we investigate the air-side cooling of a flat-plate fin and tube heat transfer condenser with numerical simulations. A new design is proposed which utilises vortex generators to direct the flow in such a way as to remove some of the stagnant heated air that collects in the wake of the pipes. A comparative study of the proposed design and a standard tube and fin condenser is conducted by varying the air side entrance velocities. The Shear Stress Tension, SST $\kappa - \omega$ 2-equation turbulent model is used to solve the RANS model in ANSYS Fluent 18. The …

Temperature Effects On Helium Filled Soap Bubble Particle Tracking Velocimetry., Michael C. Blum

Electronic Theses and Dissertations

Helium Filled Soap Bubble (HFSB) Particle Tracking Velocimetry (PTV) methods are becoming increasingly popular as they provide a low cost, safe option for reliable flow visualization. Several studies have been conducted to understand the accuracy of such systems under normal temperatures and pressures; however, no such studies to date have examined accuracy of HFSB PTV at high temperatures. The goal of this study is to characterize the capability of HFSB PTV methods to visualize air flow through a rectangular duct at elevated temperature. A heated wind tunnel was designed to heat up to 150 m³/h of 25 °C …

Untangling The Drivers Of Energy Reduction In The Uk Productive Sectors Efficiency Or Offshoring, Lukas Hardt, Anne Owen, Paul E. Brockway, Matthew K. Heun

University Faculty Publications and Creative Works

The UK has been one of the few countries that has successfully decoupled final energy consumption from economic growth over the past 15 years. This study investigates the drivers of final energy consumption in the UK productive sectors between 1997 and 2013 using a decomposition analysis that incorporates two novel features. Firstly, it investigates to what extent changes in thermodynamic efficiency have contributed to overall changes in sectoral energy intensities. Secondly, it analyses how much of the structural change in the UK economy is driven by the offshoring of energy-intensive production overseas. The results show that energy intensity reductions are …

Incorporation Of Silica Nanoparticles Into The Underlayer Of Pda/Ptfe Thin Coatings, Adedoyin Abe

Mechanical Engineering Undergraduate Honors Theses

Polytetrafluoroethylene (PTFE) is one of the most low friction and corrosion resistant solid lubricants. Prior studies have shown that a polydopamine (PDA) underlayer enhances the durability of PTFE thin coating. In this study, 100, 200, and 300 µL of aqueous silica nanoparticle (NP) solutions were added to the PDA deposition solution. The durability and coefficient of friction of PDA/PTFE thin coatings on stainless steel substrates are investigated with and without incorporating the silica NPs. The coatings were tested in dry contact conditions using a Universal Mechanical Tester (UMT) with a ball-on-flat configuration in a reciprocating motion. It was found that …

Modeling And Validations Of Control Parameters For Material Extrusion-Based Additive Manufacturing Of Thixotropic Aluminum Alloys., Lars Herhold

Electronic Theses and Dissertations

Additive Manufacturing (AM) with metals has been accomplished mainly through powder bed fusion processes. Initial experiments and simulations using Material Extrusion Additive Manufacturing (MEAM) have been performed by various researchers especially using low melting alloys. Recently Stratasys Inc. submitted a patent application for the use of their Material Extrusion technology also called Fused Deposition Modeling (FDM) where they describe the process using thixotropic semi-solid alloys. Currently this process using semi-solid, engineering type alloys such as A356 or THIXALLOY 540 aluminum have not been researched to evaluate the control parameters. This research combines the in-depth knowledge of applying thixotropic semi-solid aluminum …

Particle Slip Velocity Influences Inertial Focusing Of Particles In Curved Microchannels, Saurabh Deshpande, Phanindra Tallapragada

Publications

Size based separation and identification of particles in microfluidics through purely hydrodynamic means has gained significant interest due to a number of possible biomedical applications. Curved micro-channels, particularly spiral micro-channels with rectangular cross-section and the dynamics of particles in such channels have been extensively researched to achieve size based separation of particles. In this paper we present evidence that sheds new light on the dynamics of particles in such curved channels; that a unique particle slip velocity is associated with the focusing positions in the cross sections, which leads to a balance of forces. Our experiments therefore imply that the …

Experimental Comparison Between Hollow Cathodes With Cermet, Lanthanum Hexaboride, And Barium Oxide Insert Materials, Nagual Simmons

Masters Theses

This thesis compares two different hollow cathode assemblies (HCA) using three different insert materials. NASA’s Jet Propulsion Laboratory (JPL) provided the H6 HCA and the Lanthanum Hexaboride (LaB₆) insert. A barium oxide (BaO) insert was purchased from Ebeam and used with the H6 HCA. The novel Cermet material was purchased from Plasma Controls, LLC and the HCA was based on the JPL H6 HCA. Plasma properties in the external region of all three inserts and the internal region of the LaB₆ were determine using two separate Langmuir probes. Various operating points were tested at a combination of …

Control-Oriented Automatic Transmission- Based Powertrain Modeling And Simulation With Judder, Harshal B. Kundale

Masters Theses

This work presents automatic transmission-based powertrain modeling. The powertrain consists of an engine, torque converter with lock up clutch, transmission gearbox, propeller shaft, and vehicle body. Simplified powertrain component models are developed for vehicle powertrain dynamic response analysis and future control work. The powertrain components are modeled with algebraic and first order non-linear differential equations. A MATLAB-based powertrain simulation system is developed to investigate the transient characteristics during lock up of torque converter. Simulation results are used in the determination of effects of judder on torque and angular velocity. Clutch judder is a self-excited vibration that occurs during the clutch …

Translating Data From The Laboratory Into Simulation: A Computational Framework For Subject-Specific Finite Element Musculoskeletal Simulation, Donald R. Hume

Electronic Theses and Dissertations

Computational modeling is a powerful tool which has been used to inform decisions made by engineers, scientists, and clinicians for decades. Musculoskeletal modeling has emerged as a computational modeling technique used to understand the interaction between the body and its surroundings. There are several common approaches used for musculoskeletal modeling which take advantage of different model formulations to obtain information of interest. Unfortunately, models with different joint formulations inherit disparities in representations of ligament, muscle, and cartilage at joints of interest. These differences affect the way the joint functions and limit the insight it provides through computational analysis. Musculoskeletal models …

Methods And Metrics To Measure And Predict The Social Impact Of Engineered Products, Phillip Douglas Stevenson

Theses and Dissertations

More than ever before, engineers are creating products for developing countries. One of the purposes of these products is to improve the consumer's quality of life. Currently, there is no established method of measuring the social impact of these types of products. As a result, engineers have used their own metrics to assess their product's impact, if at all. Some of the common metrics used include products sold and revenue, which measure the financial success of a product without recognizing the social successes or failures it might have. In this thesis I introduce a potential metric, the Product Impact Metric …

Efficient Incorporation Of Fatigue Damage Constraints In Wind Turbine Blade Optimization, Bryce Taylor Ingersoll

Theses and Dissertations

Improving the wind turbine blade design has a significant effect on the efficiency of the wind turbine. This is a challenging multi-disciplinary optimization problem. During the blade design process, the aerodynamic shapes, sizing of the structural members, and material composition must all be determined and optimized. Some previous blade design methods incorporate the wind turbine's static response with an added safety factor to account for neglected dynamic effects. Others incorporate the dynamic response, but in general is limited to a few design cases. By not fully incorporating the dynamic response of the wind turbine, the final turbine blade design is …

Selecting The Most Effective Energy Modeling Tool Based On A Project Requirement, Sodiq Akande

Electronic Theses and Dissertations

Building energy usage can be derived and controlled by performing building energy modeling. BEM can be performed using numerous software tools such as DesignBuilder, OpenStudio, EnergyPlus etc. These modeling tools can be sorted into three different modeling categories: Black-box, Gray-box and White-box. It is important for a modeler to be able to quickly select the proper tool from the proper category to meet the need of the project. To validate the method of categorizing tools, the three models generated using tools from each category and the modeling outputs required were compared. Each model was designed to estimate the amount of …

Analysis Of Flash In Injection Molding Using Flow Simulation And Design Of Experiments, Claudia Lizette Lopez

Theses and Dissertations

This study presents a method of detecting flash by using flow simulation along with the mold processing conditions and the DOE analysis values from all input and output parameters that will be calculated. All of this would be completed in order to compare and verify the DOE and simulation results and find out if it can be applied to an actual live production molded part, in this case, the Leap char ribbon. This paper will also describe the scrap issue that is presently happening on this molded part, and what are the options that there is in order to find …

The Development And Validation Of Sinatra: A Three-Dimensional Direct Simulation Monte Carlo (Dsmc) Code Written In Object-Oriented C++ And Performed On Cartesian Grids, David Matthew Galvez

Master's Theses

The field of Computational Fluid Dynamics (CFD) primarily involves the approximation of the Navier-Stokes equations. However, these equations are only valid when the flow is considered continuous such that molecular interactions are abundant and predictable. The Knudsen number, $Kn$, which is defined as the ratio of the flow's mean free path, $\lambda$, to some characteristic length, $L$, quantifies the continuity of any flow, and when this parameter is large enough, alternative methods must be employed to simulate gases. The Direct Simulation Monte Carlo (DSMC) method is one which simulates rarefied gas flows by directly simulating the particles that compose the …

Design Of Parallel Robot For Dental Articulation And Its Optimization, Abulimiti Delimulati

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

A dental articulator is a mechanical device used to simulate the relative position and motion between the upper and lower jaw when constructing and testing dental prostheses. Typically, it can be adjusted to approximate patient-specific jaw kinematics in order to analogue the static relationship and specific motions of a patient’s mandible to maxilla. However, the use of dental articulators is essentially a trial-and-error method in order to fine-tune fit and function of a dental prosthesis. Some of the most advanced current dental articulators can reproduce the position and the motion passively; furthermore, dentists need special training for measuring patients’ maxillofacial …

Decomposition And Ionization Of Ionic Liquids, Forrest Grady Kidd Iii

Dissertations

The United States Air Force is interested in developing a situationally responsive space environment. In order to achieve this, dual-mode-propulsion will be utilized. A new class of propellants is being developed for this application based on energetic ionic liquids. Two ionic liquids of current interest are Hydroxylammonium Nitrate (HAN) and Hydroxyethylhydrazinium Nitrate (HEHN) due to their beneficial performance characteristics. The decomposition and ionization chemistry of these two species is investigated in this work. Using GAUSSIAN09 software, reactions with important radicals are explored through quantum chemistry. The energetics of reactions as well as the identity of key product complexes are given. …

Electrochemical Glucose Sensors Enhanced By Methyl Viologen And Vertically Aligned Carbon Nanotube Channels, Benjamin J. Brownlee, Meisam Bahari, John H. Harb, Jonathan C. Claussen, Brian D. Iverson

Faculty Publications

Free-standing, vertically aligned carbon nanotubes (VACNTs) were patterned into 16 μm diameter microchannel arrays for flow-through electrochemical glucose sensing. Non-enzymatic sensing of glucose was achieved by the chemical reaction of glucose with methyl viologen (MV) at an elevated temperature and pH (0.1 M NaOH), followed by the electrochemical reaction of reduced-MV with the VACNT surface. The MV sensor required no functionalization (including no metal) and was able to produce on average 3.4 electrons per glucose molecule. The current density of the MV sensor was linear with both flow rate and glucose concentration. Challenges with interference chemicals were mitigated by operating …