Mechanical Engineering Commons^™

Generation And Analysis Of Stop-Hole Geometries For Crack-Like Structures In Auxetic Materials, Max De Jesús Barillas Velásquez

Mechanical Engineering Master's Theses

In this investigation, the main interest was studying low porosity auxetic metamaterials generated out of linearly elastic materials, meaning bodies made out of linearly elastic materials (e.g., metals) that, due to alternating patterns of elongated voids perforated on them, exhibit a negative effective Poisson ratio (property commonly called auxeticity). This kind of metamaterials, often obtained by a pattern of elongated ellipsis, generally face the issue of presenting high stress concentration when loaded. The objective of this study is to solve this problem by adding rounded shapes (stop-holes) at the end of elongated grooves, as a replacement for the previously mentioned …

On The Feasibility Of Tailoring Copper-Nickel Functionally Graded Materials Fabricated Through Laser Metal Deposition, Sreekar Karnati, Yunlu Zhang, Frank W. Liou, Joseph William Newkirk

Mechanical and Aerospace Engineering Faculty Research & Creative Works

In this study, pulse‐width modulation of laser power was identified as a feasible means for varying the chemical gradient in copper—nickel‐graded materials. Graded material deposits of 70 wt. %. copper‐30 wt. %. nickel on 100 wt. %. nickel and vice versa were deposited and characterized. The 70/30 copper—nickel weight ratio in the feedstock powder was achieved through blending elemental copper and 96 wt. %. Ni—Delero‐22 alloy. At the dissimilar material interface over the course of four layers, the duty cycle of power was ramped down from a high value to optimized deposition conditions. This change was theorized to influence the …

Final Design Review: Wear Test Machine, Justin Ju-Han Hou, Abraham Jack Mitchell, Alexandra Denae Pavano, Jahyun Kaylla Son

Mechanical Engineering

A California Polytechnic State University Senior Project team has been tasked by Marvin Engineering Co. to design and build a friction wear test fixture; the fixture is to characterize the coefficient of friction and potential friction wear of various industry adopted metal pairings in an oxygen-free environment. This final design review serves to document project research, full design process, method of operation of final product, and a comprehensive testing procedure.

The R&D department at Marvin Engineering Co. proposed this investigation in order to explore the phenomenon of friction and adhesive wear, specifically the occurrence of galling between stainless steel surfaces. …

Shattered Rim And Shelling Of High-Speed Railway Wheels In The Very-High-Cycle Fatigue Regime Under Rolling Contact Loading, Tao Cong, Jianmin Han, Jianmin Han, Joseph P. Domblesky, Xiaolong Liu

Mechanical Engineering Faculty Research and Publications

Due to the improvement of the wear property, rolling contact fatigue including shattered rim and shelling are the main failure causes of the high-speed railway wheels. In this paper, shattered rim and shelling occurred on the service wheels of the China Railway High-speed (CRH) trains were systematically investigated. The recorded data of the last ten years CRH operation indicated that all shattered rims and shelling were detected with serving >10⁶ km (corresponding to the fatigue life 10⁷–10⁹ cycles) which is very-high-cycle fatigue (VHCF). The crack initiationregion of shattered rim located at the depth of 10–25 mm …

2019 (Spring) Ensi Informer Magazine, Morehead State University. Engineering Sciences Department

ENSI Informer Magazine Archive

The ENSI Informer Magazine published in the spring of 2019.

Investigation Of Design, Manufacture, Analysis, And Test Of A Composite Connecting Rod Under Compression, Thomas Juhl Rohrbach

Master's Theses

Composite materials hold great potential for the replacement of traditional materials in machines utilized on a daily basis. One such example is within an engine block assembly where massive components inherently reduce the efficiency of the system they constitute. By replacing metal elements such as connecting rods, cylinder caps, or a crank shaft with composite alternatives, a significant increase in performance may be achieved with respect to mechanical strength, thermal stability, and durability, while also reducing mass. Exploration of this technology applied to a connecting rod geometry was investigated through a combination of process development, manufacturing, numerical analysis and testing. …

Interactions Between Dislocations And Three-Dimensional Annealing Twins In Face Centered Cubic Metals, Yanxiang Liang, Xiaofang Yang, Mingyu Gong, Guisen Liu, Qing Liu, Jian Wang

Department of Mechanical and Materials Engineering: Faculty Publications

Annealing twins often form in metals with a face centered cubic structure during thermal and mechanical processing. Here, we conducted molecular dynamic (MD) simulations for copper and aluminum to study the interaction processes between {1 1 1}1/2 <1 1 0> dislocations and a three-dimensional annealing twin. Twin boundaries are characterized with Σ3{1 1 1} coherent twin boundaries (CTBs) and Σ3{1 1 2} incoherent twin boundaries (ITBs). MD results revealed that dislocation-ITB interactions affect slip transmission for a dislocation crossing CTBs, facilitating the nucleation of Lomer dislocation.

Numerical Study On Seakeeping Performance Of Hydrofoil Assisted Submersible Trimaran (Hast), Yuchen Lin

Theses and Dissertations

The present study focuses on the seakeeping characteristics of Hydrofoil Assisted Submersible Trimaran (HAST). The seakeeping performance is an important part in ship design because it effects the comfort, control, resistance and safety. The motions in wave will reduce the performance of ship which is designed and optimized in calm water. The heave and pitch motions of HAST in calm water and regular waves have been investigated by STAR CCM+, a CFD analysis program. The theory of numerical simulation based on STAR CCM+ has been presented. The basic theory of seakeeping performance studies has been discussed. A series of simulations …

Torsional Stiffness Of A Race Car, Reiley A. Schraeger, Cameron Kao, Raymond Deng, Omar Roman

Mechanical Engineering

Torsional stiffness plays a major role in any road vehicle. To understand torsional stiffness of a vehicle and make future iterations and improvements, a proper torsional stiffness jig is required to prove accurate and useful data. This report encompasses the new and improved testing jig and potential improvement ideas for more accurate results. With real data result relating to FEA calculations, designers can be confident in the FEA changes to torsional stiffness is accurate and will yield the probably results they desired. This report shows the methodology, manufacturing process and testing procedure to use on any Baja or SAE vehicle …

Cal Poly Supermileage Electric Vehicle Drivetrain And Motor Control Design, Clarisa Joy Howe, Christopher Joseph Mclaughlin, Erik Alvarado, Enyi Liang

Mechanical Engineering

The Cal Poly Supermileage Vehicle team is a multidisciplinary club that designs and builds high efficiency vehicles to compete internationally at Shell Eco-Marathon (SEM). Cal Poly Supermileage Club has been competing in the internal combustion engine (ICE) category of the competition since 2007. The club has decided it is time to expand their competition goals and enter their first battery electric prototype vehicle. To this end, a yearlong senior design project was presented to this team of engineers giving us the opportunity to design an electric powertrain with a custom motor controller. This system has been integrated into Ventus, the …

Application Of Metamaterials For Multifunctional Satellite Bus Enabled Via Additive Manufacturing, Michael A. Macchia

Theses and Dissertations

Space systems require materials with superior stiffness to weight ratios to provide structural integrity while minimizing mass. Additive manufacturing processes enable the design of metamaterials that exceed the performance of naturally occurring materials in addition to allowing the integration of non-structural functions. This research explored the use of a high stiffness, high density, small melt pool track width AM material, Inconel 718, to enable the production of metamaterials with finer features possible than can possibly be created using a lower density aluminum alloy material. Various metamaterials were designed utilizing thin wall triply periodic minimal surface infilled sandwich structures. The performance …

Effects Of Steel Type And Sandblasting Pretreatment On The Solid-Liquid Compound Casting Characteristics Of Zinc-Coated Steel/Aluminum Bimetals, Jesik Shin, Taehyeong Kim, Kyoungmook Lim, Hoon Cho, Daeho Yang, Changyeol Jeong, Sung Yi

Mechanical and Materials Engineering Faculty Publications and Presentations

Effects of zinc-coated steel type and steel surface sandblasting pretreatment in the solid-liquid compound casting of layered type steel/aluminum bimetals were investigated. The Zn coating behavior and its effects on interfacial microstructure evolution and fracture mechanism were also discussed. The aluminum fluidity in thin plate type flow channels formed by the steel insert and the mold wall primarily depended on the insert surface roughness and secondarily on the wettability. As-galvanized (GI) steel/aluminum bimetal joints showed the bonding strength of 20 MPa and more, while galvannealed (GA) steels showed poor bonding. The interfacial bonding zone consisted of most Al13Fe4, Al8Fe2Si, Al4.5FeSi …

Analysis Of The Forming Characteristics For Cu/Al Bimetal Tubes Produced By The Spinning Process, Kai Jin, Qiwei Yuan, Jie Tao, Joseph P. Domblesky, Xunzhong Guo

Mechanical Engineering Faculty Research and Publications

Tube spinning technology represents a process with high forming precision and good flexibility and is increasingly being used in the manufacture of bimetal composite tubular structures. In the present study, a forming analysis of clad tube and base tube in spinning process was conducted through numerical simulations and experiments. There was an equivalent stress transition on the interface since the stress transmission was retarded from clad tube to base tube. The yield strength became a main consideration during a design bimetal composite tube. Meanwhile, the strain distributions in axial direction, tangential direction, and radial direction were also investigated to determine …

Design Of A Low-Cost Data Acquisition System For Rotordynamic Data Collection, Gregory S. Pellegrino

Master's Theses

A data acquisition system (DAQ) was designed based on the use of a STM32 microcontroller. Its purpose is to provide a transparent and low-cost alternative to commercially available DAQs, providing educators a means to teach students about the process through which data are collected as well as the uses of collected data. The DAQ was designed to collect data from rotating machinery spinning at a speed up to 10,000 RPM and send this data to a computer through a USB 2.0 full-speed connection. Multitasking code was written for the DAQ to allow for data to be simultaneously collected and transferred …

Development Of Image Analysis Technique For Quantification Of Recrystalization, Bersabe Morales

Mechanical Engineering Master's Theses

Development of metallic components with desired properties for the new generation of applications requires precise design of grain structure. One of the most effective techniques for manipulating grain structure is by controlling the recrystallization process. Although recrystallization has been studied for many years, its proper and fast quantification is still a challenge. This work develops a new image analysis technique for quantification of recrystallization, as an alternative to intensive and expensive electron backscatter diffraction (EBSD) analysis. The image analysis program run on an optical micrograph, detect recrystallized regions and report: fraction recrystallized, average grain size and distribution. To examine the …

On The Non-Existence Of Solutions Of Equations Of A Two-Liquid Medium With The Same Pressure, M.M. Mamatqulov, N. Dilmurodov, A.E. Kxolmurodov, X.X. Imomnazarov

Scientific Journal of Samarkand University

The initial-boundary value problem for systems of viscous two-fluid media with the same pressure in components is considered. Using the trial function method proposed in the works of Pohozhaev and Mitidieri, the influence of boundary and initial conditions on the appearance and time of destruction of solutions of these problems is investigated.

Cutter Elements For Drill Bits And Methods For Fabricating Same, Guodong Zhan, Biju Pillai Kumar, Russell C. Gilleylen, Michael D. Hughes, Xinhua Liang

Chemical and Biochemical Engineering Faculty Research & Creative Works

A method of fabricating a PCD cutter element including a diamond table including a plurality of coated diamond particles fabricated using an atomic layer deposition (ALD) process.

Mechanical Engineering News, Georgia Southern University

Mechanical Engineering: News & Publications (2013-2023)

• Dr. Yunus Çengel Guest Lecture on Thermodynamics Education

Development Of A Counter-Flow Thermal Gradient Microfluidic Device, Shayan Davani

Doctoral Dissertations

This work presents a novel counter-flow design for thermal stabilization of microfluidic thermal reactors. In these reactors, precise control of temperature of the liquid sample is achieved by moving the liquid sample through the thermal zones established ideally through the conduction in the solid material of the device. The goal here is to establish a linear thermal distribution when there is no flow and to minimize the temperature change at flow condition. External convection as well as internal flowinduced effects influence the prescribed thermal distribution. The counter-flow thermal gradient device developed in this study is capable of both stabilizing the …

Surface And Interface Properties In Thin-Film Solar Cells: Using Soft X-Rays And Electrons To Unravel The Electronic And Chemical Structure, Lothar Weinhardt, Dirk Hauschild, Clemens Heske

Chemistry and Biochemistry Faculty Research

Thin‐film solar cells have great potential to overtake the currently dominant silicon‐based solar cell technologies in a strongly growing market. Such thin‐film devices consist of a multilayer structure, for which charge‐carrier transport across interfaces plays a crucial role in minimizing the associated recombination losses and achieving high solar conversion efficiencies. Further development can strongly profit from a high‐level characterization that gives a local, electronic, and chemical picture of the interface properties, which allows for an insight‐driven optimization. Herein, the authors' recent progress of applying a “toolbox” of high‐level laboratory‐ and synchrotron‐based electron and soft X‐ray spectroscopies to characterize the chemical …

Linear Stability Analysis Of Subaqueous Bedforms Using Direct Numerical Simulations, ‪Nadim Zgheib, S. Balachandar

Mechanical Engineering Faculty Publications

We present results on the formation of ripples from linear stability analysis. The analysis is coupled with direct numerical simulations of turbulent open-channel flow over a fixed sinusoidal bed. The presence of the sediment bed is accounted for using the immersed boundary method. The simulations are used to extract the bed shear stress and consequently the sediment transport rate. The approach is different from traditional linear stability analysis in the sense that the phase lag between the bed topology and the sediment flux is obtained from the three-dimensional turbulent simulations. The stability analysis is performed on the Exner equation, whose …

Substrate Support Ring For More Uniform Layer Thickness, Heng Pan, Lara Hawrylchak, Christopher S. Olsen

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Embodiments of substrate support rings providing more uniform thickness of layers deposited or grown on a substrate are provided herein. In some embodiments, a substrate support ring includes: an inner ring with a centrally located support surface to support a substrate; and an outer ring extending radially outward from the support surface, wherein the outer ring comprises a reaction surface area disposed above and generally parallel to a support plane of the support surface, and wherein the reaction surface extends beyond the support surface by about 24 mm to about 45 mm.

Forcespinning Technique For The Production Of Poly(D,L-Lactic Acid) Submicrometer Fibers: Process–Morphology–Properties Relationship, Victoria Padilla-Gainza, Graciela Morales, Heriberto Rodríguez-Tobías, Karen Lozano

Mechanical Engineering Faculty Publications

This work addresses a systematic study for the process development and optimization of poly(d,l-lactic acid) (PDLLA) submicrometer fibers utilizing the centrifugal spinning technique known as Forcespinning. This study analyzes the effect of polymer concentration (8, 10, and 12 wt %) and angular speed on the fiber morphology, diameter distribution, and fiber yield. The increase in polymer concentration and angular speed favored the formation of continuous and homogeneous submicrometer fibers with an absence of bead formation and higher output. The optimal conditions were established considering the morphological characteristics that exhibit a greater surface area (homogeneous and submicrometer fibers); and they were …

The Influence Of Asphalt Ageing On Induction Healing Effect On Porous Asphalt Concrete, Shi Xu, Xueyan Liu, Amir Tabakovic, Erik Schlangen

Articles

Induction healing is a proven technology which is able to improve the self‐healing capacity of asphalt concrete. Healing is achieved via electromagnetic current produced by passing induction machine, where steel asphalt constituents heat up which in turn soften the bitumen in the asphalt layer, allowing it to flow and close cracks, repairing the damage. This paper reports on the study which investigated the influence of ageing on the healing capacity of Porous Asphalt (PA) concrete. Porous Asphalt concrete mix was prepared first, then subjected to an accelerated (laboratory) ageing process using a ventilated oven. In order to further evaluate the …

Dynamic Response Of A Tunable Mems Accelerometer Based On Repulsive Force, Meysam Daeichin, Mehmet Ozdogan, Shahrzad Towfighian, Ronald Miles

Mechanical Engineering Faculty Scholarship

This paper describes a tunable MEMS electrostatic accelerometer that uses repulsive electrode configuration so that the design is not hampered by capacitive pull-in instability. The repulsive force configuration enables the increase of DC bias voltage without suffering from the pull-in failure mode. This flexibility in increasing voltage can be employed as a tuning parameter to widen the working frequency range and to improve the robustness of the accelerometer. A lumped parameter model is developed to simulate the response of the microstructure under a combination of electrostatic and dynamic mechanical loading. The electrostatic force is estimated using a finite element simulation. …

A Hamiltonian Surface-Shaping Approach For Control System Analysis And The Design Of Nonlinear Wave Energy Converters, Shadi Darani, Ossama Abdelkhalik, Rush D. Robinett Iii, David Wilson

Department of Mechanical and Aerospace Engineering Publications

The dynamic model of Wave Energy Converters (WECs) may have nonlinearities due to several reasons such as a nonuniform buoy shape and/or nonlinear power takeoff units. This paper presents the Hamiltonian Surface-Shaping (HSS) approach as a tool for the analysis and design of nonlinear control of WECs. The Hamiltonian represents the stored energy in the system and can be constructed as a function of the WEC’s system states, its position, and velocity. The Hamiltonian surface is defined by the energy storage, while the system trajectories are constrained to this surface and determined by the power flows of the applied non-conservative …

The Influence Of Periodic Shear On Structural Relaxation And Pore Redistribution In Binary Glasses, Nikolai V. Priezjev, Maxim A. Makeev

Mechanical and Materials Engineering Faculty Publications

The evolution of porous structure, potential energy and local density in binary glasses under oscillatory shear deformation is investigated using molecular dynamics simulations. The porous glasses were initially prepared via a rapid thermal quench from the liquid state across the glass transition and allowed to phase separate and solidify at constant volume, thus producing an extended porous network in an amorphous solid. We find that under periodic shear, the potential energy decreases over consecutive cycles due to gradual rearrangement of the glassy material, and the minimum of the potential energy after thousands of shear cycles is lower at larger strain …

Hard, Soft And Off-The-Shelf Foot Orthoses And Their Effect On The Angle Of The Medial Longitudinal Arch: A Biplane Fluoroscopy Study, Megan E.R. Balsdon, Colin E. Dombroski, Kristen Bushey, Thomas Jenkyn

Mechanical and Materials Engineering Publications

Background: Foot orthoses have proven to be effective for conservative management of various pathologies. Pathologies of the lower limb can be caused by abnormal biomechanics such as abnormal foot structure and alignment, leading to inadequate support. Objectives: To compare biomechanical effects of different foot orthoses on the medial longitudinal arch (MLA) during dynamic gait using skeletal kinematics. Study Design: Prospective, cross-sectional study design. Methods: The MLA angle was measured for 12 participants among three groups: pes planus, pes cavus and normal arch. Five conditions were compared: three orthotic devices (hard custom foot orthosis (CFO), soft CFO, and off-the-shelf Barefoot Science©), …

Developable Mechanisms On Developable Surfaces, Todd G. Nelson, Trent K. Zimmerman, Robert J. Lang, Spencer P. Magleby, Larry L. Howell

Faculty Publications

The trend toward smaller mechanism footprints and volumes, while maintaining the ability to perform complex tasks, presents the opportunity for exploration of hypercompact mechanical systems integrated with curved surfaces. Developable surfaces are shapes that a flat sheet can take without tearing or stretching, and they represent a wide range of manufactured surfaces. This work introduces “developable mechanisms” as devices that emerge from or conform to developable surfaces. They are made possible by aligning hinge axes with developable surface ruling lines to enable mobility. Because rigid-link motion depends on the relative orientation of hinge axes and not link geometry, links can …

Solar Thermoelectricity Via Advanced Latent Heat Storage, Michele L. Olsen, Eric S. Toberer, David S. Ginley, Philip A. Parilla, Emily L. Warren, Aaron D. Martinez, Jonathan E. Rea, Corey Lee Hardin, Christopher J. Oshman, Nathan P. Siegel

Other Faculty Research and Publications

An aspect of the present disclosure is a system that includes a thermal valve having a first position and a second position, a heat transfer fluid, and an energy converter where, when in the first position, the thermal valve prevents the transfer of heat from the heat transfer fluid to the energy converter, and when in the second position, the thermal valve allows the transfer of heat from the heat transfer fluid to the energy converter, such that at least a portion of the heat transferred is converted to electricity by the energy converter.