Mechanical Engineering Commons^™

Friction Stir Additive Manufacturing(Fsam) Of 2050 Al-Cu-Li Alloy, Ilana Lu

Theses and Dissertations

As a solid state process, friction stir welding (FSW) is an advantageous joining method for higher strength aluminum alloys such as 2050 Al-Cu-Li which are not readily fusion welded. This study explores the potential of friction stir lap welding (FSLW) as an additive manufacturing process for this aluminum-lithium alloy. To accomplish this, lap weld joints were performed so that each additional layer would penetrate the preceding weld pass which creates a large, stacked build. Excess material is machined away leaving only weld. Cast AA2050 is explored in this study as a more cost-efficient feedstock for this process as compared to …

Development Of Scalable And Tunable Super- Hydrophilic And - Hydrophobic Coatings On The Cu Substrate For Phase Change Heat Transfer Applications, Raikan Saad Dawas

Theses and Dissertations

The aim of this study is to enhance and sustain the thin liquid film evaporation (TLFE) as well as dropwise condensation (DWC) on scalable copper substrates. The current dissertation consists of two sections. The objective of the first section is to enhance the dry cooling technology which is widely used in industrial applications such as in the air side of power plants, AC unit, or electronic cooling. However, the thermal dissipation performance is limited with low heat transfer coefficients (HTCs) due to the low thermal conductivity and density of the air. Inspired by the phase change heat transfer during the …

A Discovery Of Social Impact Categories For The Sustainable Design Of Engineered Products And Their Consideration By Industry Professionals, Andrew Taylor Pack

Theses and Dissertations

Sustainable design is often practiced and assessed through the consideration of three essential areas: economic sustainability, environmental sustainability, and social sustainability. For even the simplest of products, the complexities of these three areas and their trade-offs cause decision making transparency to be lost in most practical situations. Additionally, the models and tools available to consider social sustainability are severely underdeveloped. This thesis is separated into three parts: 1) a design tool to consider all three aspects of sustainability simultaneously, 2) a literature survey to characterize social impact as it relates to products, and 3) interviews with engineering professionals regarding how …

Modeling Piezoresistive Effects In Flexible Sensors, Marianne E. Clayton

Theses and Dissertations

This work describes a model of the piezoresistive behavior in nanocomposite sensors. These sensors are also called flexible sensors because the polymer matrix allows for large deformations without failure. The sensors have conductive nanoparticles dispersed through an insulative polymer matrix. The insulative polymer gaps between nanoparticles are assumed to be possible locations for electron tunneling. When the distance between two nanoparticles is small enough, electrons can tunnel from one nanoparticle to the next and ultimately through the entire sensor. The evolution of this gap distance with strain is important to understand the overall conductivity of the strain sensor. The gap …

Aerodynamic Design Optimization Of A Locomotive Nose Fairing For Reducing Drag, Chad Lamar Stucki

Theses and Dissertations

Rising fuel cost has motivated increased fuel efficiency for freight trains. At cruising speed,the largest contributing factor to the fuel consumption is aerodynamic drag. As a result of stagnationand flow separation on and around lead and trailing cars, the first and last railcars experiencegreater drag than intermediate cars. Accordingly, this work focused on reducing drag on lead locomotivesby designing and optimizing an add-on nose fairing that is feasible for industrial operation.The fairing shape design was performed via computational fluid dynamic (CFD) software.The simulations consisted of two in-line freight locomotives, a stretch of rails on a raised subgrade,a computational domain, and …

Impact Of Pulse Length On The Accuracy Of Defect Depth Measurements In Pulse Thermography, James Pierce, Nathan B. Crane

Faculty Publications

Pulse thermography is a nondestructive testing method in which an energy pulse is applied to a surface while the surface temperature evolution is measured to detect sub surface defects and estimate their depth. This nondestructive test method was developed on the assumption of instantaneous surface heating, but recent work has shown that relatively long pulses can be used to accurately determine defect depth in polymers. This paper examines the impact of varying input pulse length on the accuracy of defect depth quantification as a function of the material properties. Simulations using both thermoplastics and metals show that measurement error is …

Design And Manufacture Of An Inertial Cascade Impactor For Industrial Hygiene Purposes, Hector Joel Gortaire

Mechanical & Aerospace Engineering Theses & Dissertations

Inertial cascade impactors are devices commonly used for industrial hygiene and pharmaceutical studies. Their main purpose is to separate particulate matter suspended in aerosols according to their sizes, which can vary from over 10 µm to 0.5 µm. Their versatility and ease of operation make them suitable for on-site sampling; however, designing them requires a careful consideration of the different geometric parameters that characterize them.

In this thesis, a 5-stage inertial cascade impactor was designed, modelled, constructed, and tested. The main design parameter was the volumetric flow rate, 40 l/min, which was provided by a vacuum pump. By continuous iterations, …

Characterization And Optimization Of A Propeller Test Stand, Colin Bruce Leighton Benjamin

Mechanical & Aerospace Engineering Theses & Dissertations

In recent history, there has been a rapid rise in the use of drones, and they are expanding in popularity each year. The widespread use and future capabilities of these unmanned aerial vehicles (UAVs) will call for increased study and classification of propellers to maximize their performance. As a result, it is necessary to have continuity in the development, maximization, and optimization of propeller test stand’s capability to collect accurate and precise measurements. It is of significant advantage to have the capability of accurately characterizing a propeller based on its thrust and torque. In this study, a propeller test stand …

Investigation Of The Coupled Nuclear, Thermal-Hydraulic, And Thermomechanical Response Of A Natural Circulation Research Reactor Under Severe Reactivity-Initiated Accident Transients, Darren G. Talley

Mechanical Engineering ETDs

Research reactors play an important role in higher education, scientific research, and medical radioisotope production around the world. It is thus important to ensure the safety of facility workers and the public. This work presents a new reactor transient analysis code, referred to as Razorback, which computes the coupled reactor kinetics, fuel element heat transfer, fuel element thermal expansion and thermal stress, and thermal-hydraulic response of a natural circulation research reactor. The code was developed for the evaluation of large rapid reactivity addition in research reactors, with an initial focus on the Annular Core Research Reactor (ACRR) at Sandia National …

Limit Equilibrium Method-Based Shear Strength Prediction For Corroded Reinforced Concrete Beam With Inclined Bars, Yafei Ma, Baoyong Lu, Zhongzhao Guo, Lei Wang, Hailong Chen, Jianren Zhang

Mechanical Engineering Faculty Publications

Shear strength is a widely investigated parameter for reinforced concrete structures. The corrosion of reinforcement results in shear strength reduction. Corrosion has become one of the main deterioration factors in reinforced concrete beam. This paper proposes a shear strength model for beams with inclined bars based on a limit equilibrium method. The proposed model can be applied to both corroded and uncorroded reinforced concrete beams. Besides the tensile strength of longitudinal steel bars, the shear capacity provided by the concrete on the top of the diagonal crack, the tensile force of the shear steel at the diagonal crack, the degradation …

Design Of A Portable Biogas Purification And Storage System, Anikumar Kosna, Bade Shrestha

Faculty Research and Creative Activities Award (FRACAA)

The objective of this study is to propose and design a commercial portable purification and storage system to commercialize biogas (which mainly consists of 45 - 75 % of methane and 15 - 16% of carbon dioxide), produced from household/non-commercial biogas plants. The selection of purification process is based on the portability of the purification system.

Peloton Tracking And Analysis From The 2016 Tour De France, Tadd T. Truscott, Jesse Belden

Browse all Datasets

The work associated with this project is described in a manuscript entitled "How vision governs the collective behavior of cycling pelotons" by Belden et al., along with an electronic supplementary material document. We investigate properties of densely packed groups of bicycle racers, which are known as cycling pelotons. These pelotons exhibit features of collective animal behavior, including emergent behavior from inter-individual interactions. In this data set, we classify global shapes of the peloton, and identify and track individual cyclists to determine the details of network structure. We also investigate motion waves that propagate through the pelotons.

A Novel Correlation Model For Horizontal Axis Wind Turbines Operating At High-Interference Flow Regimes, Anurag Rajan, Fernando L. Ponta

Department of Mechanical and Aerospace Engineering Publications

Driven by economics-of-scale factors, wind-turbine rotor sizes have increased formidably in recent years. Larger rotors with lighter blades of increased flexibility will experiment substantially higher levels of deformation. Future turbines will also incorporate advanced control strategies to widen the range of wind velocities over which energy is captured. These factors will extend turbine operational regimes, including flow states with high interference factors. In this paper we derive a new empirical relation to both improve and extend the range of Blade Element Momentum (BEM) models, when applied to high interference-factor regimes. In most BEM models, these flow regimes are modeled using …

Design Of Shape-Morphing Structures Consisting Of Bistable Compliant Mechanisms, Rami Alfattani

USF Tampa Graduate Theses and Dissertations

This dissertation presents a design concept for shape-morphing structures that have two stable configurations. The design concept defines the methodology of transforming a planar structural shape into spatial structural shape using bistable compliant mechanisms. Bistable complaint mechanisms are used to achieve structural stable configurations. The dissertation incorporating geometrical relationships for the mechanisms that form the primary structure described in step-by-step process. This dissertation implements the design layouts for designer to creating shape-morphing structures including origami. The novel contribution of the work is classified in three models. The first model presents a methodology to induce bistability behavior into an origami reverse …

Graduate Keynote. Golf Grip Force Evaluation In Individuals With And Without Hand Arthritis Using A New Wearable Sensor Technology, Sara Frances Holland, Emily Lalone, Louis M. Ferreira, James P. Dickey

Western Research Forum

BACKGROUND

Hand osteoarthritis (H-OA) is the most common type of osteoarthritis largely affecting individuals over 45. H-OA involves pain, loss of grip strength and limiting participation in recreational activities such as golf. Currently, a number of ‘arthritic’ grips are designed using joint protection principles to ‘reduce hand forces and tight gripping’. However, no comprehensive examinations in their effectiveness have been conducted.

HYPOTHESIS

The purpose of this study is to systematically analyse the hand forces produced from various golf grips and arthritis grips at the distal-phalanges of the hand-grip interface in individuals with and without hand arthritis using new wearable sensor …

Design And Fabrication Of Automatic Single Axis Solar Tracker For Solar Panel, Ghazanfar Mehdi, Naveed Ali, Shafquat Hussain, Asad A. Zaidi, Ahmer Hussain Shah, M. Mustafa Azeem

Civil, Architectural and Environmental Engineering Faculty Research & Creative Works

Sun energy is a considered to be one of most promising sources to address the world energy crises. Photovoltaic cell is one of the prominent sources of energy. The most important factors that affect the efficiency of solar cells are cell temperature, maximum power point tracking (MPPT) and energy conversion efficiency. The optimization of these factors improves solar cells efficiency for more reliable applications. This study associated by means of the designing and manufacturing process of single axis tracker device by using photo voltaic conversion panels. This solar tracker system assures the conversion optimization of electricity from the source of …

Micro-Contacts With 3-D Surfaces Made With Grayscale Lithography, Paul L.J. Michaud

Theses and Dissertations

MEMS switches show advantages over FET transistors and PIN diodes for switching applications due to low contact resistance, high linearity, low power use, better isolation and lower insertion loss. The switches have not replaced FETs or PIN diodes due to perceived limitations in their reliability and the need for stable contact resistance. In order to create switches acceptable for industry applications, research on micro-contact physics and failure mechanisms of micro-contacts is necessary to develop durable contact surfaces. The aim of this research was to design and fabricate micro-contacts with three-dimensional surfaces using grayscale lithography. The goal was to create devices …

Event-Based Visual-Inertial Odometry On A Fixed-Wing Unmanned Aerial Vehicle, Kaleb J. Nelson

Theses and Dissertations

Event-based cameras are a new type of visual sensor that operate under a unique paradigm. These cameras provide asynchronous data on the log-level changes in light intensity for individual pixels, independent of other pixels' measurements. Through the hardware-level approach to change detection, these cameras can achieve microsecond fidelity, millisecond latency, ultra-wide dynamic range, and all with very low power requirements. The advantages provided by event-based cameras make them excellent candidates for visual odometry (VO) for unmanned aerial vehicle (UAV) navigation. This document presents the research and implementation of an event-based visual inertial odometry (EVIO) pipeline, which estimates a vehicle's 6-degrees-of-freedom …

A Mems Dual Vertical Electrometer And Electric Field-Mill, George C. Underwood

Theses and Dissertations

Presented is the first iteration of a Microelectromechanical System (MEMS) dual vertical electrometer and electric field-mill (EFM). The device uses a resonating structure as a variable capacitor that converts the presence of a charge or field into an electric signal. Previous MEMS electrometers are lateral electrometers with laterally spaced electrodes that resonate tangentially with respect to each other. Vertical electrometers, as the name suggests, have vertically spaced electrodes that resonate transversely with respect to each other. The non-tangential movement reduces damping in the system. Both types demonstrate comparable performance, but the vertical electrometer does so at a fraction of the …

(Poster) Pneumatically Assisted Autocutter: Providing A Safe Workplace Environment For People With Disabilities, Ryan Kallenberger, Brian Galliher, Laura Johnson, Melanie Moore, Joseph Herzog, Renny Fernandez, Najmus Saqib

ASEE IL-IN Section Conference

We present a pneumatic autocutter to help workers with disabilities for reduced operator fatigue, increased efficiency, thereby giving enhanced capabilities when working on a production line without worrying about their ability to effectively do their jobs. We are students in a sophomore level six sigma based course through the R.B. Annis School of Engineering at the University of Indianapolis. The specific process of production being discussed involves cutting bulky cardboard frames with a metallic wire-mesh covering. The current process requires a considerable amount of physical labor from the operator; prolonged work results in gradial operator debility and injury. For Gateway …

(Poster) Automated Media Sweeper For Reducing Media Loss At Yamaha Marine Precision Propeller Facility, Kyla Christmas, Tyler W. Cole, Jevis T. Muluh, Ryan N. Veazie, Paul Talaga, George Ricco, Suranga Dhamarathne, Tyler Cook

ASEE IL-IN Section Conference

No abstract provided.

(Poster) Internal Restoration And Modernization Of A 1948 Wwii Era Jukebox, Miles Furr, Cristiana Olarinre, Joel Carpenter, Elijah Knox, George Ricco, Paul Talaga, Suranga Dharmarathne

ASEE IL-IN Section Conference

Using Six Sigma guidelines under the sponsorship of The University of Indianapolis in cooperation with the client, Brugh Industrial Engineering, this project is to modernize the functionality and interface of a Rockola Model 1428 Jukebox while maintaining its vintage appeal. The process of modernization includes meeting today's industrial safety standards, incorporating ethernet protocol, and utilizing a programmable logic controller, PLC. The jukebox is a showcase of current automation technology. Lighting has been upgraded from fluorescent and incandescent bulbs to addressable nano pixel LEDs. The amplifier, coin system, and record selection system were revitalized to OEM operation standards. All switches within …

(Poster) Citizens Energy Group: Mobile Water Distribution System For Providing Water And Reducing Plastic Waste, Alex Pruitt, Alysa Epperson, Jonathen Key, Victor Antoñon Rodriguez, Paul Talega, George Ricco, Suranga Dharmarathne, David Olawale, Najmus Saqib, James Emery

ASEE IL-IN Section Conference

During the 2017-2018 year, Citizens Energy Group partnered with the R.B. Annis school of engineering to develop a portable system to distribute water to people at outdoor events. During that academic year, initial designs and a small scale, functional prototype were completed. This year we built the full scale version. Throughout this project, we have implemented the Design for Six Sigma (DFSS) methodology to guide the design process. Within the R.B. Annis School of Engineering, this methodology has been adapted into the DesignSpine process. It’s a gate based process that uses gateways at key points in the design process to …

Understanding Hurricane Storm Surge Generation And Propagation Using A Forecasting Model, Forecast Advisories And Best Track In A Wind Model, And Observed Data—Case Study Hurricane Rita, Abram Musinguzi, Muhammad K. Akbar, Jason G. Fleming, Samuel K. Hargrove

Mechanical and Manufacturing Engineering Faculty Research

Meteorological forcing is the primary driving force and primary source of errors for storm surge forecasting. The objective of this study was to learn how forecasted meteorological forcing influences storm surge generation and propagation during a hurricane so that storm surge models can be reliably used to forecast actual events. Hindcasts and forecasts of Hurricane Rita (2005) storm surge was used as a case study. Meteorological forcing or surface wind/pressure fields for Hurricane Rita were generated using both the Weather Research and Forecasting (WRF) full-scale forecasting model along with archived hurricane advisories ingested into a sophisticated parametric wind model, namely …

Fracture Toughness And Fatigue Crack Growth Rate Characterization Of Inconel 718 Formed By Laser Powder Bed Fusion, Charles C. Hohnbaum

Theses and Dissertations

Continuing improvement in the field of AM of metals provides the opportunity for direct fabrication of aerospace parts. AM was once used in large part for rapid prototyping but improvements in technology and increases in the knowledge base of AM materials has provided the opportunity for manufacture of AM parts for operational use. The ability to create low numbers of unique parts without having to invest in expensive tooling provides great economic incentive to utilize this technique. IN718 is the most common high temperature alloy used in the aerospace industry and lends itself readily to formation by LPBF. The superior …

Flow Behavior In Radial Rotating Detonation Engines, Scott A. Boller

Theses and Dissertations

Recent progress has been made in demonstrating Radial Rotating Detonation Engine (RRDE) technology for use in a compact Auxiliary Power Unit with a rapid response time. Investigation of RRDEs also suggests an increase in stable operating range, which is hypothesized to be due to the additional degree of freedom in the radial direction which the detonation wave can propagate. This investigation seeks to determine if the detonation wave is in fact changing its radial location. High speed photography was used to capture chemiluminescence of the detonation wave within the channel to examine its radial location, which was found to vary …

Examination Of Flow Dynamics And Passive Cooling In An Ultra Compact Combustor, Tylor C. Rathsack

Theses and Dissertations

The Ultra Compact Combustor (UCC) promises to greatly reduce the size of a gas turbine engine’s combustor by altering the manner in which fuel is burnt. Differing from the common axial flow combustor, the UCC utilizes a rotating flow, coaxial to the engine’s primary axis, in an outboard circumferential cavity as the primary combustion zone. The present study investigates two key UCC facets required to further this combustor design. The first area of investigation is cooling of the Hybrid Guide Vane (HGV). This UCC specific hardware acts as a combustor center body that alters the exit flow angle and acts …

A Faculty Retreat Model Featuring Collaborative And Active Learning, Yeow Siow, Michael Scott, Houshang Darabi, Farzad Mashayek

ASEE IL-IN Section Conference

A workshop-style, active-learning model was recently implemented in a Mechanical and Industrial Engineering (MIE) department retreat prior to the start of the Fall 2018 term. The department is currently undergoing a curriculum redesign, and a special committee was created to design the talking points for the retreat. Among the concerns were: meaning of grades, expectation of grade distribution, adoption of teaching pedagogies that align with the department goals, and definition of teaching excellence. Opinions were divided, and many felt strongly about each topic. New and non-tenure-track faculty were initially assigned as scribe or presenter, so as to encourage participation. A …

Application Of Computational Tools To Spaghetti-Based Truss Bridge Design, Jin Xu, Jiliang Li, Nuri Zeytinoglu, Jinyuan Zhai

ASEE IL-IN Section Conference

Application of Computational Tools to Spaghetti-Based Truss Design

Statics and Strength of Materials are two foundational courses for Mechanical/Civil Engineering. In order to assist students in better understanding and applying concepts to a meaningful design task, SolidWorks and theoretical calculation were used for a spaghetti-bridge design contest with the constraints of given maximum weight and allowable support-material weight. As the first step of this iterative designing process, both extrude feature and structural member were introduced to model planar bridge trusses. Then SolidWorks’ Statics module was used to run FEA analysis of the structural performance in efforts to optimize the …

Design Of A Carburizing Treatment Of Steel Base Gear In The Materials Science Course, Jiliang Li, Jin Xu, Nuri Zeytinoglu, Jinyuan Zhai

ASEE IL-IN Section Conference

Diffusion PDE Application to Carburizing Treatment of Steel Base Gear

An introductory materials-science course is required in the mechanical engineering curriculum of many universities. This article describes an example effort to incorporate programming, diffusion transfer, heat treatment process and mechanical-property determination as an integral part of the materials-science course instruction. This effort was undertaken in order to give students additional experience in Fick’s 1^st and 2^nd laws and in-depth understanding of physics and mathematics involved in diffusion analysis. We chose to focus on Fick’s second law because its applications are not restricted to the materials-science field [1]. As …