Applied Mechanics Commons^™

Formula Sae Hybrid Carbon Fiber Monocoque / Steel Tube Frame Chassis, Matthew Hagan, John Rappolt, John Waldrop

Mechanical Engineering

The Cal Poly Formula SAE Team created this project in order to design and fabricate a high-performance chassis which would be competitive at 2013 FSAE Lincoln, and to document the process so that future teams could more easily create a chassis. One of the main goals was to reduce weight from the 143- lb 2012 chassis subsystem. A weight of 95 lb was achieved, with 82 lb in the chassis structure itself and a predicted torsional stiffness of 1700 lb*ft/deg. Composite materials design and manufacturing techniques were developed during the project. Design, testing, and manufacturing processes are detailed, and results …

Automated Foosball Table, Jim R. Stefani, Alex J. Herpy, Brett Gordon Jaeger, Kevin S. Haydon, Derek Alan Hamel

Mechanical Engineering

This project is the second iteration of an automated foosball table for Yaskawa America as a trade show display. The table is meant to provide an interactive experience which highlights the speed and precision of the Yaskawa hardware. The first iteration of the project was mainly focused on creating the physical hardware for the system and to begin the basic programming for the system. This phase of the project was focused on finalizing the physical hardware of the system, implementing the vision system and to continue the basic programing of the system AI. A third team will be assigned to …

Modification Of A Draw Bar Type Arena Harrow To Three Point Mounted Type Harrow, Clayton Alan Brown

BioResource and Agricultural Engineering

This senior project will be the design, and construction of a three point hitch to be attached to a draw bar type spike tooth harrow. Currently used by the Cal Poly Rodeo Team to cultivate their arena before performances, and practices.

The attachment will allow the harrow to be pulled in both directions to create different types of soil affects.

Also the fabrications has a minimal budget so the majority of the materials will be scrap material already in position of the rodeo team or donated to the project.

Cnc Torch, Steven Chiu

Computer Engineering

This CNC Torch cuts steel plate. It can cut up to a maximum area of 3x3 feet. The user builds a cut list on the touchscreen from a selection of predefined shapes and enters the parameters need for each shape. When the user is ready, the cut list is sent to an Arduino that will move each motors accordingly to the shapes desired.

Adaptive Basketball Shooter - Final Project Report, Jenna N. Becker, Richard A. Galanti, Justin D. Haley, Brett Y. Nayudu

Mechanical Engineering

The Friday Club is a joint venture between the Cal Poly Kinesiology Department and the San Luis Obispo Special Olympics that offers people with varying degrees of disability the opportunity to meet weekly and learn various sports and games. At Friday Club, athletes in wheelchairs with limited arm strength use devices built by Cal Poly mechanical engineering students in order to participate in various sports. Many devices are designed to attach to the Universal Play Frame (UPF), a wheel-chair attachment. The purpose of this project was to design and build a UPF device that will launch a basketball, so that …

Characterization Of 3d Interconnected Microstructural Network In Mixed Ionic And Electronic Conducting Ceramic Composites, William M. Harris, Kyle S. Brinkman, Ye Lin, Dong Su, Alex P. Cocco, Arata Nakajo, Matthew B. Degostin, Yu-Chen Karen Chen-Wiegart, Jun Wang, Fanglin Chen, Yong S. Chu, Wilson K. S. Chiu

Faculty Publications

The microstructure and connectivity of the ionic and electronic conductive phases in composite ceramic membranes are directly related to device performance. Transmission electron microscopy (TEM) including chemical mapping combined with X-ray nanotomography (XNT) have been used to characterize the composition and 3-D microstructure of a MIEC composite model system consisting of a Ce_0.8Gd_0.2O₂ (GDC) oxygen ion conductive phase and a CoFe₂O₄ (CFO) electronic conductive phase. The microstructural data is discussed, including the composition and distribution of an emergent phase which takes the form of isolated and distinct regions. Performance implications are considered …

Investigation Of Boiling Performance Of Graphene-Coated Surfaces, Daniel C. Stack

Renée Crown University Honors Thesis Projects - All

In this Capstone Project, I sought to investigate the boiling performance of graphene-coated surfaces. Boiling was accomplished in a pool boiling chamber, with samples of graphene-coating SiO₂ wafers. I developed a procedure for graphene transfer for sample fabrication. Samples were prepared with graphene grown on copper substrates by chemical vapor deposition (CVD). Graphene was transferred from copper substrates to SiO­₂ wafers by a thermal release transfer tape. Copper was etched away from the tape-graphene combination by ferric chloride, and the tape was peeled away after heating, leaving graphene on the SiO₂ substrate. Contact angles were measured to …

Pvc Pipe Longevity Report: Affordability And The 100+ Year Benchmark Standard, Steven Folkman

Mechanical and Aerospace Engineering Faculty Publications

In the United States and Canada, underground water infrastructure was installed during three main time periods because of population growth in the 1800s, 1900–1945, and post 1945. Pipes made of iron constructed in each of these three eras will all start to fail at nearly the same time over the next couple of decades due to the corrosion of the iron pipes. Additionally, the life span of the materials used since the 1960's has changed. Grey cast iron pipes are no longer manufactured and the new ductile iron material has been made thinner to reduce costs, but as a result, …

A Sinteractive Ni-Bazr0.8Y0.2O3-Δ Composite Membrane For Hydrogen Separation, Shumin Fang, Siwei Wang, Kyle S. Brinkman, Fanglin Chen

Faculty Publications

BaZr_0.8Y_0.2O_3−δ (BZY) is an excellent candidate material for hydrogen permeation membranes due to its high bulk proton conductivity, mechanical robustness, and chemical stability in H₂O- and CO₂-containing environments. Unfortunately, the use of BZY as a separation membrane has been greatly restrained by its highly refractory nature, poor grain boundary proton conductivity, high number of grain boundaries resulting from limited grain growth during sintering, as well as low electronic conductivity. These problems can be resolved by the fabrication of a Ni–BZY composite membrane with large BZY grains, which requires the development …

Nuts & Bolts, Volume 2, Issue 2, Lance Todd, Julie Thomson, Louis Leviticus

Friends of the Larsen Tractor Museum

Museum Open House is a Success

The Passing of Museum Volunteer Larry Ehlers

Larsen Museum to Auction Twelve Tractors

Details an Estate Planning and Memorial Designation

Study Of Aluminum Honeycomb Sandwich Composite Structure For Increased Specific Damping, Aditi S. Joshi

Open Access Theses

The aluminum honeycomb sandwich composite structure is commonly used in the aerospace and automotive applications where high strength to weight ratio is desirable. However the poor performance of the aluminum honeycomb sandwich composite structure in terms of the vibration damping and the sound transmission makes their applications limited. Studying the effect of different structural modifications on the damping has become an interesting area of research in past few decades. The present study addresses the effect of adding a mass on the composite beam at various locations on the damping loss factors for the modes of vibration present in the frequency …

Towards A Sustainable Modular Robot System For Planetary Exploration, S. G. M. Hossain

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

This thesis investigates multiple perspectives of developing an unmanned robotic system suited for planetary terrains. In this case, the unmanned system consists of unit-modular robots. This type of robot has potential to be developed and maintained as a sustainable multi-robot system while located far from direct human intervention. Some characteristics that make this possible are: the cooperation, communication and connectivity among the robot modules, flexibility of individual robot modules, capability of self-healing in the case of a failed module and the ability to generate multiple gaits by means of reconfiguration. To demonstrate the effects of high flexibility of an individual …

Investigation Of The High-Temperature Redox Chemistry Of Sr2Fe1.5Mo0.5O6-Δ Via In Situ Neutron Diffraction, Daniel E. Bugaris, Jason P. Hodges, Ashfia Hug, W. Michael Chance, Andreas Heyden, Fanglin Chen, Hans-Conrad Zur Loye

Faculty Publications

Crystallographic structural changes were investigated for Sr₂Fe_1.5Mo_0.5O_6−δ, an electrode material for symmetric solid oxide fuel cells. The samples of this material were heated and cooled in wet hydrogen and wet oxygen atmospheres, to simulate the reducing and oxidizing conditions experienced under actual fuel cell operating conditions, and their structures and oxygen contents were determined using in situ powder neutron diffraction. The existence of a reversible tetragonal to cubic phase transition was established to occur between room temperature and 400 °C, both on heating and cooling in either oxygen or hydrogen. The …

An Assessment Of Flow Regime Maps And A Numerical Heat Transfer Correlation For The Stratified/Annular Regime Of Shear-Driven Internal Condensing Flows, Fnu Nikhil Shankar

Dissertations, Master's Theses and Master's Reports - Open

Several modern-day cooling applications require the incorporation of mini/micro-channel shear-driven flow condensers. There are several design challenges that need to be overcome in order to meet those requirements.

The difficulty in developing effective design tools for shear-driven flow condensers is exacerbated due to the lack of a bridge between the physics-based modelling of condensing flows and the current, popular approach based on semi-empirical heat transfer correlations. One of the primary contributors of this disconnect is a lack of understanding caused by the fact that typical heat transfer correlations eliminate the dependence of the heat transfer coefficient on the method of …

Ni-Doped Sr2Fe1.5Mo0.5O6-Δ As Anode Materials For Solid Oxide Fuel Cells, Guoliang Xiao, Siwei Wang, Ye Lin, Zhibin Yang, Minfang Han, Fanglin Chen

Faculty Publications

10% Ni-doped Sr₂Fe_1.5Mo_0.5O_6-δ with A-site deficiency is prepared to induce in situ precipitation of B-site metals under anode conditions in solid oxide fuel cells. XRD, SEM and TEM results show that a significant amount of nano-sized Ni-Fe alloy metal phase has precipitated out from Sr_1.9Fe_1.4Ni_0.1Mo_0.5O_6-δ upon reduction at 800^◦C in H₂. The conductivity of the reduced composite reaches 29 S cm⁻¹ at 800^◦C in H₂. Furthermore, fuel cell performance of the composite anode Sr_{1.9 …}

Virtualized Welding Based Learning Of Human Welder Behaviors For Intelligent Robotic Welding, Yukang Liu

Theses and Dissertations--Electrical and Computer Engineering

Combining human welder (with intelligence and sensing versatility) and automated welding robots (with precision and consistency) can lead to next generation intelligent welding systems. In this dissertation intelligent welding robots are developed by process modeling / control method and learning the human welder behavior.

Weld penetration and 3D weld pool surface are first accurately controlled for an automated Gas Tungsten Arc Welding (GTAW) machine. Closed-form model predictive control (MPC) algorithm is derived for real-time welding applications. Skilled welder response to 3D weld pool surface by adjusting the welding current is then modeled using Adaptive Neuro-Fuzzy Inference System (ANFIS), and compared …

A Study Of Walkway Safety And Evaluation Of Tribological Test Equipment, Henry Thomas Baker

UNF Graduate Theses and Dissertations

A walkway tribometer measures the coefficient of friction between flooring material and a test foot. The value of the coefficient of friction is an indicator as to whether the flooring surface is slippery and has a propensity to cause slip and falls. This study determined that one style of tribometer, an XL Tribometer, mimics the heel-to-floor interaction of the human heel strike. High speed video footage revealed that the test foot strikes the surface and rotates so that full engagement occurs before sliding thus mimicking the affect of a human ankle. The test foot accelerates forward as would be expected …

Computationally Efficient Representation Of Statistically Described Material Microstructure For Tractable Forming Simulations, Nicholas Landry

Honors Theses and Capstones

The purpose of this project is to reduce a large statistical distribution of metal microstructure orientations to a manageable distribution to be used in metal forming simulations. Microstructure sensitive simulations at the macro-scale are impractical, because with so many state variables associated with material microstructure data, these simulations are extremely computationally expensive.

The goal was to develop a framework to accurately model plastic material response while repre- senting the material microstructure in a more compact form, reducing 106 or more microstructure orientations to a significantly smaller statistical distribution of representative orientations. This will significantly increase the computational efficiency and make …

Computationally Efficient Representation Of Statistically Described Material Microstructure For Tractable Forming Simulations, Nicholas Landry

Honors Theses and Capstones

The purpose of this project is to reduce a large statistical distribution of metal microstructure orientations to a manageable distribution to be used in metal forming simulations. Microstructure sensitive simulations at the macro-scale are impractical, because with so many state variables associated with material microstructure data, these simulations are extremely computationally expensive.

The goal was to develop a framework to accurately model plastic material response while representing the material microstructure in a more compact form, reducing 106 or more microstructure orientations to a significantly smaller statistical distribution of representative orientations. This will significantly increase the computational efficiency and make the …

Influence Of Crystal Structure On The Electrochemical Performance Of A-Site-Deficient Sr1-SNb0.1Co0.9O3-Δ Perovskite Cathodes, Yinlong Zhu, Ye Lin, Xuan Shen, Jaka Sunarso, Wei Zhou, Shanshan Jiang, Dong Su, Fanglin Chen, Zongping Shao

Faculty Publications

The creation of A-site cation defects within a perovskite oxide can substantially alter the structure and properties of its stoichiometric analogue. In this work, we demonstrate that by vacating 2 and 5% of Asite cations from SrNb_0.1Co_0.9O_3-δ (SNC1.00) perovskites (Sr_1-sNb_0.1Co_0.9O_3-δ,s = 0.02 and 0.05; denoted as SNC0.98 and SNC0.95, respectively), a Jahn–Teller (JT) distortion with varying extents takes place, leading to the formation of a modified crystal lattice within a the perovskite framework. Electrical conductivity, electrochemical performance, chemical compatibility and microstructure of Sr_1-sNb_0.1Co …

Design, Fabrication, And Properties Of 2-2 Connectivity Cement/Polymer Based Piezoelectric Composites With Varied Piezoelectric Phase Distribution, Xu Dongyu, Cheng Xin, Sourav Banerjee, Huang Shifeng

Faculty Publications

The laminated 2-2 connectivity cement/polymer based piezoelectric composites with variedpiezoelectric phase distribution were fabricated by employing Lead Zirconium Titanate ceramicas active phase, and mixture of cement powder, epoxy resin, and hardener as matrix phase with a mass proportion of 4:4:1. The dielectric, piezoelectric, and electromechanical coupling properties of the composites were studied. The composites with large total volume fraction ofpiezoelectric phase have large piezoelectric strain constant and relative permittivity, and thepiezoelectric and dielectric properties of the composites are independent of the dimensional variations of the piezoelectric ceramic layer. The composites with small total volume fraction of piezoelectric phase have large …

Low Frequency Energy Scavenging Using Sub-Wave Length Scale Acousto-Elastic Metamaterial, Raiz U. Ahmed, Sourav Banerjee

Faculty Publications

This letter presents the possibility of energy scavenging (ES) utilizing the physics of acousto-elastic metamaterial (AEMM) at low frequencies (<∼3KHz). It is proposed to use the AEMM in a dual mode (Acoustic Filter and Energy Harvester), simultaneously. AEMM’s are typically reported for filtering acoustic waves by trapping or guiding the acoustic energy, whereas this letter shows that the dynamic energy trapped inside the soft constituent (matrix) ofmetamaterials can be significantly harvested by strategically embedding piezoelectric wafers in the matrix. With unit cell AEMM model, we experimentally asserted that at lower acoustic frequencies (< ∼3 KHz), maximum power in the micro Watts (∼35µW) range can be generated, whereas, recently reported phononic crystal based metamaterials harvested only nano Watt (∼30nW) power against 10KΩ resistive load. Efficient energy scavengers at low acoustic frequencies are almost absent due to large required size relevant to the acoustic wavelength. Here we report sub wave length scale energy scavengers utilizing the coupled physics of local, structural and matrix resonances. Upon validation of the argument through analytical, numerical and experimental studies, a multi-frequency energy scavenger (ES) with multi-cellmodel is designed with varying geometrical properties capable of scavenging energy (power output from ∼10µW – ∼90µW) between 0.2 KHz and 1.5 KHz acoustic frequencies.

Crack Growth Behavior Under Creep-Fatigue Conditions Using Compact And Double Edge Notch Tension-Compression Specimens, Santosh B. Narasimha Chary

Graduate Theses and Dissertations

The American Society for Testing and Materials (ASTM) has recently developed a new standard for creep-fatigue crack growth testing, E 2760-10, that supports testing compact specimens, C(T), under load controlled conditions. C(T) specimens are commonly used for fatigue and creep-fatigue crack growth testing under constant-load-amplitude conditions. The use of these specimens is limited to positive load ratios. They are also limited in the amount of crack growth data that can be developed at high stress intensity values due to accumulation of plastic and/or creep strains leading to ratcheting in the specimen. Testing under displacement control can potentially address these shortcomings …

Heat Transfer Experiment: Energy Conservation, Ben Ward, Brett Wallace, Ryan Waltman

Mechanical Engineering

This proposal, prepared for the Mechanical Engineering Department by the HTEC design team will redesign and replace the current energy conversion lab that is inaccurate and out of date. The team will evaluate methods of energy conversion, specifically using braking systems, as well as existing labs in order to design an accurate and relatable experiment for this lab. The project team will work with Professor Kim Shollenberger in order to design an experiment that demonstrates energy conversion through the first law of thermodynamics while utilizing a common device that is practical in student’s lives. The final result of this project …

Ultrasonic Propagation And Scattering In Pearlitic Steel, Hualong Du

Department of Engineering Mechanics: Dissertations, Theses, and Student Research

Diffuse ultrasonic backscatter measurements have been especially useful for extracting microstructural information and for improving flaw detection in materials. In this dissertation, this approach is applied to inspection of railroad wheels. To improve the wear resistance, the tread surfaces of railroad wheels are usually quenched with water to increase the hardness. The pearlite phase of iron, characterized by alternating ferrite and cementite phases, is created by the quenching and the lamellar spacing within grains increases progressively from the quenched tread surface to deeper locations due to the non-uniform cooling rate. The quench depth is an important parameter governing the wheel …

Experimental Study On The Effect Of Air Flow On Soap Bubble Formation, John M. Davidson

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

Soap bubbles are a common interfacial fluid dynamics phenomenon having applications such as buoyant hollow spherical fillers and flow visualization of large scale airflows. In contrast to the dynamics of liquid drops in gas and gas bubbles in liquid, the dynamics of soap bubbles has not been well documented, possibly because soap bubbles have gas-liquid-gas interfaces. Having the thin-liquid-film interface seems to alter the characteristics of the bubble/drop creation process. Thus, the main objective of this study is to experimentally examine how airflow develops and interacts with the soap liquid film as the film stretches and finally collapses to pinch-off. …

Design Of An Automatic Wood Trimming Machine, Van Ho, Nicholas Maskal, Andrew Rutland

Mechanical Engineering

This final design report, prepared for Sunrise Arts by the Cal Poly design team Mahogany Automation, details the year-long process in which the team of three engineering students designed and built an automated wooden -plank edge trimming machine that incorporates anti-jamming and continuous loading features. The team has examined current woodworking machines and features available on the industrial and commercial market, and used these as guides along with device requirements set by the project sponsor, Bruce Palmer. The focus has been on designing the simplest and most cost effective device that allows operators to make production runs of wooden slats …

Kinematic Synthesis Of Planar, Shape-Changing, Rigid Body Mechanisms For Design Profiles With Significant Differences In Arc Length, Shamsul A. Shamsudin, Andrew P. Murray, David H. Myszka, James P. Schmiedeler

Mechanical and Aerospace Engineering Faculty Publications

This paper presents a kinematic procedure to synthesize planar mechanisms capable of approximating a shape change defined by a general set of curves. These “morphing curves,” referred to as design profiles, differ from each other by a combination of displacement in the plane, shape variation, and notable differences in arc length. Where previous rigid-body shape-change work focused on mechanisms composed of rigid links and revolute joints to approximate curves of roughly equal arc length, this work introduces prismatic joints into the mechanisms in order to produce the different desired arc lengths. A method is presented to iteratively search along the …

Large-Displacement Lightweight Armor, Eric C. Clough

Master's Theses

Randomly entangled fibers forming loosely bound nonwoven structures are evaluated for use in lightweight armor applications. These materials sacrifice volumetric efficiency in order to realize a reduction in mass versus traditional armor materials, while maintaining equivalent ballistic performance. The primary material characterized, polyester fiberfill, is shown to have improved ballistic performance over control samples of monolithic polyester as well as 1095 steel sheets. The response of fiberfill is investigated at a variety of strain rates, from quasistatic to ballistic, under compression, tension, and shear deformation to elucidate mechanisms at work during ballistic defeat. Fiberfill’s primary mechanisms during loading are fiber …

Kolsky Bar Experiment For High-Rate Large Deformations Of Polycarbonate, Jason Gerald Vogeler

Department of Engineering Mechanics: Dissertations, Theses, and Student Research

Polycarbonate (PC) is a tough, transparent engineering thermoplastic. Its impact strength and ability undergo large plastic deformations without shatter make PC an ideal protective material for impact-resilient eyewear, aircraft windows and transparent armor. A good understanding of the response of this material to large deformations at high strain rates is critical for its utilization in these applications. To this end, a striker-less Kolsky bar device is employed in this work for the needed material characterization. The apparatus allow impulsive torsion and/or compression loadings with pulse durations sufficiently long for the plastic flow behavior to develop fully. Three new testing techniques …