Operations Research, Systems Engineering and Industrial Engineering Commons^™

Gold Contamination In Non-Lead Surface Mount Solder Joints, Richard Alexander Garrison

Industrial and Manufacturing Engineering

Abstract

Solder joints are critical to the reliability of circuit boards. If gold is introduced to the solder joint, brittle AuSn4 intermetallic compounds develop which affect reliability of that solder joint. To determine the effects of gold when dissolved into a non-lead solder joint, a process was developed in order to apply gold content onto SAC305 solder paste. The gold was transferred as a paste from a micropipette onto each individual solder bump. This process was designed to apply a range of gold content from 1.0 wt. % to 10 wt. % to each individual solder joint. The test board …

Improving The Mechanical Performance Of 3d Printed Parts Using Fused Filament Fabrication, Inderpreet Binning

Industrial and Manufacturing Engineering

The 3D printing industry has seen rapid growth in the last 10 years and has been called the next industrial revolution. There are several different processes used in 3D printing, but the most popular process is called Fused Filament Fabrication (FFF) or Fused Deposition Modeling (FDM). This is the process where (most commonly) plastic filament enters a nozzle, is heated to a semi-liquid state, and then deposited into a pattern to create a print. One major drawback to this process is that the prints are anisotropic. This means that the strength of the print varies with the orientation that it …

Design & Analysis Of A Bicycle Towing Device, Austin Lynch, William Max Mcewan, Fredrik Stenson

Industrial and Manufacturing Engineering

A local businessman had the idea to build a device that allows a bicycle to tow another bicycle. He built a prototype to demonstrate his idea but he wanted help in developing a product that could fit more bikes, did not require a rear rack to operate, and be manufacturable at his facility. He also expressed interest in an economic evaluation of production and marketing of the device. An analysis of customer needs led to adding reduction of weight and ease of attachment to the design requirements.

This report is about improving the original design and presents the process of …

Haas Automation Umc750 5axis Mill Assembly Process Improvement, Mason A. Garcia, Gregory R. Gunion, Juan Pablo Quinonez Weston

Industrial and Manufacturing Engineering

The improvement of the current assembly of the motor and casting components for the Haas UMC-750 5-Axis vertical CNC mill includes the evaluation, development and proposal of a new pair of material handling carts. To meet these deliverables, a student team began by assessing the assembly workstation, defining the problem to be solved, researching ergonomics in material handling equipment and drafting the final design of the improved cart models using SolidWorks. The final design considered the initial improvement request from the client, as well as better ergonomic features to enhance the safety of the operators. It was estimated that the …

Mentoring Management Database, Alexandra Cava, Samantha Kin

Industrial and Manufacturing Engineering

A new mentoring program is set to begin next year pairing children from Kindergarten through 12th grade with college students as their mentors. Keeping track of the mentor information, mentee information, pairings, stipend disbursements, interview question results, events, and final assessments by hand would be extremely difficult, therefore, a database would be a great asset to the program.

Creating a database in Microsoft Access allows a user to have all this information in one convenient location, therefore, ensuring there is a good user interface is a key component to this project. Using Perach’s "Guide to the Perplexed" as the base …

E-Learning Design For Microsoft Access & Asp.Net, Jonathan Choi, Christopher Hom

Industrial and Manufacturing Engineering

The problem definition is that the current video tutorial series is outdated and lacks interactive features that aid with E-Learning. The goal of the project is to create a platform that incorporates features such as structure, interaction, assessments, and competency tests. The project revolved around integrating four softwares together in order to create an effective E-Learning platform. The four softwares were Adobe Captivate, Camtasia, Microsoft Access and Microsoft Visual Studios. Adobe Captive is used to store the tutorial video and assign quizzes. Camtasia is used to record the tutorial videos. Microsoft Access is used to store all the questions given …

Smart Packing With Qr - Improving Cal Poly's Parking System For All Users, Kelsey Bazshushtari, Andrew Lee, Christopher Ragasa

Industrial and Manufacturing Engineering

Cal Poly Smart Parking, herein referred to as CPSP QR Code Initiative, is developed to reduce the wait times student, staff, and guest drivers experience when searching for a parking spot on campus. Cal Poly is currently undergoing a large growth in student population, and, as a result, is experiencing congestion in parking lots. Drivers will commonly spend frustrating amounts of time "vulturing" these parking lots for an open spot. CPSP QR Code Initiative consists of a database that is controlled by user submitted data through QR codes scanned on a user’s smartphone. This system will provide drivers with a …

Soto's True Earth Market Optimization, Hironari Fujita, Wei Lin Luong, Sean Macwilliams

Industrial and Manufacturing Engineering

Soto’s True Earth Market is a new organic market startup which is located in a historical facility in the small town of Cambria. The new owner of Soto’s Andre Ponce has a vision to create a community revolved around local organic foods and sustainability. Since Soto’s is still in the initial startup phase there is a large amount of room for optimization and redesign in order to create a solid customer foundation. Andre presented several opportunities for improvement to the team. With a time constraint of solely two quarters the project team decided to provide the following:

● Old and …

Building A Startup Wine Brand, Sean Christopher Silvestre

Industrial and Manufacturing Engineering

Lisso Wine is a company that currently purchases wine from a California winemaker and resells it in China. In order to reach more customers and increase sales, Lisso wants to create their own brand of wine while keeping the winemaker as a supplier. However, they do not have a plan for the marketing, production, or distribution of their new product. This project will be treated as a startup venture by Lisso Wine and designed to be operated by a handful of people with limited resources. Sustainable and cost-effective materials were selected for the product and it’s packaging in order to …

Inventory Tracking Software Improvement Project, Jacky Leung

Industrial and Manufacturing Engineering

FanimeCon’s Convention Operations department required standardized processes and controls for their inventory tracking software. On top of the current web application, new controls were put into place for checkout limitations. To allow for a continuous improvement effort, processes became standardized with a new graphical user interface where user input is recorded. These will provide processing times for further study in proposing redesigned layouts and more efficient processes.

National Society Of Sales Engineers & National Sales Engineering Competition, Joseph Lynes, Tyler Sasse

Industrial and Manufacturing Engineering

Sales Engineering is a popular career choice for many engineers coming out of university. Despite its continuing growth, many students lack the knowledge and preparation to be successful in the early years of their career. A small collection of sales engineering minors and student clubs are the only option for students interested in technical sales.

Using the DMAIC process, the senior project team went step by step to find and implement the best possible solution to better connect college students and the professional sales engineering industry . The team worked side by side with professionals in the industry and students …

Commuting By Customized Bus: A Comparative Analysis With Private Car And Conventional Public Transport In Two Cities, Tao Liu, Avishai Ceder, Romain Bologna, Benjamin Cabantous

Journal of Public Transportation

Commuting is a major component in the creation of traffic and travel problems. Thus, more attention should be given to its practice. Private car (PC) transport, the dominant mode of commuting in most of the world’s major cities, creates traffic-related social problems such as traffic congestion, traffic fatalities and injuries, and adverse environmental impacts. This study proposes a novel commuting travel mode—a customized bus (CB) transit system that provides advanced, personalized, and flexible demand-interactive minibus service using Internet, telephone, and smartphone apps. The aim was to assess and compare the performance of CB with PC and with conventional public transport …

Solar Turbines Compressor Blade Installation Tools, Ryan Bruce, Carolyn Honeycutt, Stephen Oltrogge, Emmett Ross

Mechanical Engineering

The following report documents a California Polytechnic State University, Mechanical Engineering Senior Project sponsored by the gas turbine manufacturer, Solar Turbines. The senior project team consisted of four senior mechanical engineering students at Cal Poly, all with general concentrations; Ryan Bruce, Carolyn Honeycutt, Steve Oltrogge, and Emmett Ross. Kenneth Thomas sponsored the group and serves as the point of contact between the senior project team and Solar Turbines. He is a member of the Solar Turbines Mechanical Design Engineering Team and a Cal Poly graduate. Christoph Maurer served as the project team’s on-campus advisor.

A gas turbine uses internal combustion …

Low Cost Metal Chip Separator, Alek Linquist, Kale Mckinney, Ryan Jones

Mechanical Engineering

We were tasked by Micro-Vu to design, build, and test a small-scale low-cost metal chip separator to operate on one of their 24/7 mills. The goal of the project was to separate the steel and aluminum chips coming off of the mill’s chip conveyor to end up with a bin of 99% pure aluminum by mass. To accomplish this goal we first brainstormed various possible ideas and performed small scale tests the best ones. After further review we determined the best solution to this problem was a design that involved a cycling magnetic backing that would pull steel out of …

Lean Six Sigma Journey In A Uk Higher Education Institute: Challenges, Projects, And Key Lessons Learned, Jiju Antony, Elizabeth A. Cudney

Engineering Management and Systems Engineering Faculty Research & Creative Works

Lean Six Sigma is a powerful methodology for achieving process efficiency and effectiveness resulting in enhanced customer satisfaction and improved bottom line results. Although a number of manufacturing and service organizations are utilizing the power of this integrated methodology, Higher Education Institutions have been slow to introduce and develop this process excellence methodology. The purpose of the paper is to critically evaluate Lean Six Sigma as a powerful business improvement methodology for improving the efficiency and effectiveness of Higher Education Institutions. The paper will explore the fundamental challenges and critical success factors encountered with the introduction and development of Lean …

Work Zone Simulator Analysis: Driver Performance And Acceptance Of Alternate Merge Sign Configurations, Suzanna Long, Ruwen Qin, Dincer Konur, Ming-Chuan Leu, S. Moradpour, S. Wu

Engineering Management and Systems Engineering Faculty Research & Creative Works

Improving work zone road safety is an issue of great interest due to the high number of crashes observed in work zones. Departments of Transportation (DOTs) use a variety of methods to inform drivers of upcoming work zones. One method used by DOTs is work zone signage configuration. It is necessary to evaluate the efficiency of different configurations, by law, before implementation of new signage designs that deviate from national standards. This research presents a driving simulator based study, funded by the Missouri Department of Transportation (MoDOT) that evaluates a driver’s response to work zone sign configurations. This study has …

A Quantitative Approach To The Identification And Prediction Of Supply Chain Agility, David A. Sheffield

Theses and Dissertations

As the product-release cycle in the tech industry speeds up, there is more pressure on manufacturers to bring new products to market faster than ever. This puts a great deal of pressure on the suppliers of capital equipment used to manufacture these tech products. The supply chain agility of these suppliers is increasingly important. The purpose of this study is three-fold (1) to develop a methodology that can be used by any firm for measuring and ranking the agility of suppliers and finding the root causes of supplier agility, (2) to develop the first-ever fully quantitative measure of supply chain …

Designing And Comparing Multiple Portfolios Of Parameter Configurations For Online Algorithm Selection, Aldy Gunawan, Hoong Chuin Lau, Mustafa Misir

Research Collection School Of Computing and Information Systems

Algorithm portfolios seek to determine an effective set of algorithms that can be used within an algorithm selection framework to solve problems. A limited number of these portfolio studies focus on generating different versions of a target algorithm using different parameter configurations. In this paper, we employ a Design of Experiments (DOE) approach to determine a promising range of values for each parameter of an algorithm. These ranges are further processed to determine a portfolio of parameter configurations, which would be used within two online Algorithm Selection approaches for solving different instances of a given combinatorial optimization problem effectively. We …

Strategic Planning For Setting Up Base Stations In Emergency Medical Systems, Supriyo Ghosh, Pradeep Varakantham

Research Collection School Of Computing and Information Systems

Emergency Medical Systems (EMSs) are an important component of public health-care services. Improving infrastructure for EMS and specifically the construction of base stations at the ”right” locations to reduce response times is the main focus of this paper. This is a computationally challenging task because of the: (a) exponentially large action space arising from having to consider combinations of potential base locations, which themselves can be significant; and (b) direct impact on the performance of the ambulance allocation problem, where we decide allocation of ambulances to bases. We present an incremental greedy approach to discover the placement of bases that …

Dual Formulations For Optimizing Dec-Pomdp Controllers, Akshat Kumar, Hala Mostafa, Shlomo Zilberstein

Research Collection School Of Computing and Information Systems

Decentralized POMDP is an expressive model for multi-agent planning. Finite-state controllers (FSCs)---often used to represent policies for infinite-horizon problems---offer a compact, simple-to-execute policy representation. We exploit novel connections between optimizing decentralized FSCs and the dual linear program for MDPs. Consequently, we describe a dual mixed integer linear program (MIP) for optimizing deterministic FSCs. We exploit the Dec-POMDP structure to devise a compact MIP and formulate constraints that result in policies executable in partially-observable decentralized settings. We show analytically that the dual formulation can also be exploited within the expectation maximization (EM) framework to optimize stochastic FSCs. The resulting EM algorithm …

Self-Organizing Neural Network For Adaptive Operator Selection In Evolutionary Search, Teck Hou Teng, Stephanus Daniel Handoko, Hoong Chuin Lau

Research Collection School Of Computing and Information Systems

Evolutionary Algorithm is a well-known meta-heuristics paradigm capable of providing high-quality solutions to computationally hard problems. As with the other meta-heuristics, its performance is often attributed to appropriate design choices such as the choice of crossover operators and some other parameters. In this chapter, we propose a continuous state Markov Decision Process model to select crossover operators based on the states during evolutionary search. We propose to find the operator selection policy efficiently using a self-organizing neural network, which is trained offline using randomly selected training samples. The trained neural network is then verified on test instances not used for …

Facility Redesign For Increased Throughput And Improved Product Flow Of Shark Rack Products Final Assembly At Paris Precision, Karina Hromyak, Julia Remnant

Industrial and Manufacturing Engineering

Paris Precision is a metal fabrication company that fabricates metal components for various companies, one of which is Shark Rack, which creates high end server racks. Shark Rack has plans for a dramatic increase in demand over the next two years. Paris Precision’s Final Assembly area is currently not conducive to produce such a large increase in demand. A redesign of the Final Assembly facility is needed to handle the increase in production and to improve product flow through the space. The project team’s objectives are to:

● Study current Final Assembly production process

● Analyze the production flow

● …

Ymca Operations Manual Development, Devlin Stewart

Industrial and Manufacturing Engineering

The San Luis Obispo YMCA sports department was losing money and overworking their employees due to lack of processes and organizational issues. To address this, a plan was made with the sports director to begin organizing the sports department. This would be done by creating an operations manual for them to organize and consolidate all of their relevant information.

The project was scoped to develop a plan for the YMCA to implement an operations manual. By delivering a work breakdown structure, a gantt chart, and a plan for continuous improvement, the YMCA could use these tools to develop their operations …

Zero Waste Campus Dining, Jenny Caudillo, Sarah Dahel, Youlen Ghazalian

Industrial and Manufacturing Engineering

Cal Poly Campus Dining has a goal of becoming a zero waste entity by providing their customers with alternative methods of disposing their trash. Their current operations produce waste, specifically their methods of packaging the food. Campus dining plans to be more sustainable by providing their customers with reusable containers. The objective of this implementation is to reduce waste produced from one-time use, disposable food containers. The success criteria for the desired system is based around the ability to track and measure the reusable containers to prevent further waste, while providing the user an accommodating environment to ensure they will …

Adapting Lean Six Sigma For A Non-Profit Organization, Jocelyn De Leon

Liberal Arts and Engineering Studies

Lean Six Sigma is a process improvement practice most commonly used in large scale manufacturing and health care industries to improve performance and efficiency. The goal of Lean Six Sigma is to improve efficiency, consistency, and focus on value added elements. Over the years, Lean Six Sigma has evolved from being primarily a manufacturing practice to serving more service based industries such as healthcare and government. However, Lean Six Sigma has yet to be implemented in the non-profit sector. This technical report outlines the importance of identifying the unique characteristics of the organization you wish to improve and then adapting …

Continuum Modeling Of The Densification Of W-Ni-Fe During Selective Laser Sintering, Connor M. West

Master's Theses

The purpose of this thesis is to effectively model the time history of the temperature distribution during the selective laser sintering process and use this information to investigate the resulting relative density. The temperature is a critical parameter of the process because it directly effects the overall quality of the part. First, an efficient, affordable, and reliable simulation was developed within the finite element software, Abaqus. Next, the results from the simulations were compared to the experimental results performed by Wang et al. (2016). The FEA model consisted of a 3 layer simulation. Multiple simulations at various laser recipes were …

An Ergonomics Analysis Of Redundancy Effect In Touch Screen Design For The Aged Population, Sarah Riesenberg

Master's Theses

Touch screen technology is rapidly increasing, and at the same time there is a shifting, aging population. As the percentage of the population over the age of 65 increases, adults of the age group are adopting smartphones and tablets more now than ever before. Although older adults are adopting touch screen devices, they face many challenges when interacting with said devices, such as not knowing how to navigate between pages, not knowing where to click for an action to occur, and the touch screen interface is often too sensitive or the buttons are not big enough. Furthermore, the challenges of …

Developing A Hierarchical Decision Model To Evaluate Nuclear Power Plant Alternative Siting Technologies, Marwan Mossa Lingga

Dissertations and Theses

A strong trend of returning to nuclear power is evident in different places in the world. Forty-five countries are planning to add nuclear power to their grids and more than 66 nuclear power plants are under construction.

Nuclear power plants that generate electricity and steam need to improve safety to become more acceptable to governments and the public. One novel practical solution to increase nuclear power plants' safety factor is to build them away from urban areas, such as offshore or underground. To date, Land-Based siting is the dominant option for siting all commercial operational nuclear power plants. However, the …

Air Quality Simulations Using Big Data Programming Models, Haripriya Ayyalasomayajula, Edgar Gabriel, Peggy Lindner, Daniel Price

Engineering Management and Systems Engineering Faculty Research & Creative Works

Forecasts of daily pollutant levels have become a standard part of weather predictions in television, on-line, and in newspapers. Research groups also need to analyze larger timeframes across more locations to correlate long term developments for different pollutants with multiple serious health effects such as asthma. This paper presents a comparison of the Hadoop MapReduce and Spark programing models for air quality simulations, guiding future code development for the research groups interested in these analyses. Two use cases have been used, namely (i) calculating the eight-hour rolling average of pollutants in a restricted region, (ii) identifying clusters of sensors showing …

The Context Of Tool Control In An Aircraft Assembly Environment Related To Productivity, Taylor Jay Sisson

KSU Journey Honors College Capstones and Theses

The aircraft industry focuses a large portion of its resources on tool control during the assembly of aircraft. Tool control is a strict process that demands time from the assembly process. This time is removed from the value-added time spent actually assembling the aircraft. A study at Lockheed Martin conducted in the Spring of 2016 is discussed that examines the time spent on tool control. Tool control is necessary in aircraft assembly to prevent tools from entering compartments of the aircraft. If such an event occurs, the tool may damage the aircraft. All aircraft assembly processes must be tool controlled, …