Manufacturing Commons^™

Development Of Technology For Glass Shaping By The Use Of Abrasive Water-Jet, Li-Yuan Shih

Theses

This study is to investigate the effects of AWJ properties on the results of glass machining and to develop a practical procedure for prediction of these results of abrasive waterjet (AWJ) machining. The use of glass in engineering and Abrasive Waterjet Cutting Technology are introduced. A practical technique to prevent defects and to improve the quality of the glass surface is suggested. A earlier parameter introduced, Exergy Distribution Density (EDD), is used in order to characterize the cutting conditions.

It was found that besides of EDD the results of machining are affected by the particles' destruction in the course of …

Nontraditional Machining Techniques With Emphasis On Waterjet Milling, Shiv K. Kunapuli

Theses

The rapid growth of harder and difficult-to-machine materials over the past two decades necessitates the development of compatible nonconventional machining techniques, as detailed in this work, with special emphasis on one of the most recent machining method, the abrasive-waterjet technique(AWJ).

The feasibility of using AWJ for milling on glass is investigated. Due to the large number of parameters involved in the AWJ technique, and the multitude of machining requirements, optimization of performance is the focus. These parameters include waterjet pressure, particle size, abrasive flow rate, traverse rate and number of passes.

Surface topography is found to be a function of …

Implementation Of An Integrated High Energy Beam Workcell, Varadaraj Souda

Theses

This study is an effort to advance the technology of machining by High energy beams. Investigation of the Waterjet, Plasma and the Oxyfuel beams was carried out to explore novel machining techniques. The study was focussed on three major objectives.

One of the major objectives was to set up an Integrated beam workcell consisting of the three beams. A hydroabrasive waterjet workcell was modified to install the three cutting tools to be along the same line of traverse. An integrated beam consisting of the thermal and the waterjet beams was produced because of this arrangement. The feasibility of using the …

Tardiness Heuristic For Scheduling Flexible Manufacturing Systems, Ali S. Kiran, Sema E. Alptekin, A. Celal Kaplan

Industrial and Manufacturing Engineering

This paper evaluates the tardiness performance of a sampling-based adaptive heuristic in a dynamic manufacturing environment. A test bed, following a real world manufacturing system, has been developed. The proposed algorithm has been implemented in this simulated environment. After fine tuning the algorithm, it has been tested in various shop conditions. The results of these simulation studies are summarized.

Application Of Expert System For Control Of Heating Distribution Network : A Case Study, Jun Li

Theses

The use of an expert system for the heating distribution network is an application of artificial intelligence to the domain of energy engineering.

The development of an expert system for a heating distribution network is explained. The expert system is implemented through the software Kee. The expert system is used to monitor the heating distribution network, and to complement some functions of the controls such as balancing the system pressure, stabilizing output, in addition to fault diagnosis, system process simulation. It serves also as a medium to system moniting, and operator training. Many other functions will be developed on the …

Implementation Of A Production Planning And Control System In A Small Manufacturing Company, Carmelo Pernice

Theses

This thesis analyzed and discussed the implementation of a production control system in a small manufacturing firm. The basic concepts of production control were provided to give insight on the methodologies typically applied in production control systems. Overviews were presented on Material Resource Planning, Capacity Planning, and Shop Floor Control, as well as any supporting methodologies and technologies.

As with any project, some investigation was done in order to choose a system which best suits the company's needs. At Teledyne Adams, The DCD Shop Floor Control System was chosen since it is capable of handling batch manufacturing as well as …

Interfacing Plasticating Extruders With Personal Computers For Data Acquisition, Information Analysis And Retrieval Purposes, Gautamkumar Y. Shah

Theses

The current manufacturing industries are influenced more and more by computers and automation. Two of the major areas of computer uses are data acquisition and interfacing, both lead towards automation.

The intent of this thesis is to focus on the area of interfacing personal computers with plasticating extruders for information retrieval and storage. The requirements for software and hardware are discussed. Analysis of the stored information can be used to improve the quality of the final product. Implications of the stored parameters on the final product are also discussed. A sample program to store and retrieve the important parameters is …

Automated Computer Drafting Of Precision Tooling For Drawing Operation, Basani Venkateswarlu

Theses

Based on customer requirements of components, design engineers create the necessary tooling using CAD to produce the exact part desired by the customer. A software package using CARL is developed to help the design engineer to create the drawings of Pinch off Punch and Pinch off for both rectangular/square and round punches. A variety of hole patterns for the punches are automatically created through the software, along with a possibility of selecting one of the standard patterns automatically for a drawing. The drawings are created such that the dimensions and the notes are automatically generated with the input of the …

Petri Net Modeling And Analysis Of An Fms Cell, Paresh A. Patel

Theses

Petri nets have evolved into a powerful tool for the modeling, analysis and design of asynchronous, concurrent systems. This thesis presents the modeling and analysis of a flexible manufacturing system (FMS) cell using Petri nets. In order to improve the productivity of such systems, the building of mathematical models is a crucial step.

In this thesis, the theory and application of Petri nets are presented with emphasis on their application to the modeling and analysis of practical automated manufacturing systems. The theory of Petri nets includes their basic notation and properties. In order to illustrate how a Petri net with …

Design For Assembly : Re-Design Of An Electrical Switch For The Ease Of Automatic Assembly, Achyuta Reddy Pannala

Theses

A design for assembly (DFA) method is used to analyze the existing design of parts of an electrical switch, and to reduce and re-design them, for the ease of automatic assembly. The procedure for the selection of suitable and economical assembly method is presented based on the Boothroyd & Dewhurst methods. Analysis of the initial design for manual assembly and the re-design for automatic assembly are presented. An algorithmic approach for simplified generation of all mechanical assembly sequences and selecting the good assembly sequences is presented with graphical representations. A work station needed for the automatic assembly is developed, which …

Design For Manufacturability : Re-Design Of Pencil Sharpener For The Ease Of Assembly, Amit R. Rathod

Theses

A Design For Manufacturability (DFM) approach is used to analyze the existing design of a pencil sharpener, and to reduce and re-design the parts of pencil sharpener for the ease of assembly. The procedure for the selection of a suitable and economical assembly method is based on the Boothroyd and Dewhurst methods. Analysis of the initial design for manual assembly and re-design for automatic as well as manual assembly is presented. An algorithmic approach for simplified generation of all mechanical assembly sequences and selection of the assembly sequences is presented using De Fazio and Whitney approach.

A Process For Implementing Cim In A Small Manufacturing Facility, Tushar R. Desai

Theses

This work is dedicated to small manufacturing enterprises seeking to explore Computer Integrated Manufacturing (CIM) technology, which is the recent trend in the manufacturing world. The main theme of this thesis is to improve productivity, product quality and reliability, and to reduce costs by integrating various discipline in small manufacturing environment, using computer technology.

To achieve this goal, a hypothetical small manufacturing company was chosen as a subject. The typical functional and organizational structures were analyzed and possible problem areas were highlighted. The problems relating to manufacturing process were studied in detail, and possible solutions were proposed to computerize the …

Analysis Of The Influence Of Natural Wear And Tear In Gates And Runners On The Filling Of A Balanced Multi-Cavity Injection Mold, Ranga Reddy V. Adavelly

Theses

Design of injection molds is outmost important in the manufacture of parts. Its components runners and gates significantly influence the mold filling. Using a simulation package for injection molding a balanced multi-cavity mold was designed. Wear in the gates of runner was simulated by varying the cross-sectional area of the components. Influence of wear of tear in gates of runners on mold filling was measured in terms of flow rate of time of fill. Detailed analysis is done on four different models using four different materials Polycarbonate, Polypropylene, Nylon6 and Polybutylene terephthalate. Graphical display of result is presented and analyzed …

Development Of A Classification And Coding System For Computer-Aided Process Planning, Shilpan K. Patel

Theses

The chore of this work was to develop a Group Technology Classification Code which can represent the full gamut of simple, rotational parts. The automated coding plan is developed to alleviate the endeavor of the process planner to plan the tasks related to the manufacturing of a specific part. The 15 digits were devised from the Japanese KK-3 Classification and Coding system. The KK-3 System contains 21 digits. Our aim is to minimize the code length, and concurrently to eliminate the redundancies. As a result, a 15 digit G.T. Code is created. The proposed plan also generates the operation logic …

Implementation Of Automated Assembly, Kang H. Kong

Theses

Research has shown that about 60 - 80% wealth producing activities is related to manufacturing in major industrial countries.

Increased competition in industry has resulted in a greater emphasis on using automation to improve productivity and quality and also to reduce cost.

Most of the manufacturing works such as machining, painting, storage, retrieval, inspection and transportation have changed to automation successfully, except assembly. Manual assembly is predominant over automatic assembly techniques due to inherent assembly problem and the fact that the assembly machines lack the innate intelligence of human operator and lack sufficient flexibility to changeover when product designs and …

Design For Manufacturability, Kocherlakota Sreedhar

Theses

Design for Manufacturability represents a new awareness of the importance of design as the first manufacturing step. It recognizes that a company cannot meet all its objectives with isolated design and manufacturing operations. The Design for Manufacturability approach embodies certain underlying imperatives that help maintain communication between all components of the Manufacturing and Design system and permit flexibility to adopt and to modify design during each stage of the product realization. Design for Manufacturability cannot be bought or sold and it should be implemented by management. Complete support of management to the implementation is very important to the success of …

Expert System For Blown Film Extrusion, Jiachyi Li

Theses

Expert systems and blown film extrusion are two subjects to deal with in this thesis. Expert systems are an aspect of artificial intelligence, or a computer's ability to think. The determination of a suitable expert system for particular problem is an important factor in current societies. Blown film is extruded as a continuous tube which is air cooled, collapsed, and wound onto a roll as a double layer of film. Such film, if heat sealed and perforated, makes a roll of bags. There are many factors that affect blown film extrusion. Therefore, using expert system to evaluate blown film extrusion …

Numerical Simulation Of The Heating Of Glass Mat Thermoplastic (Gmt) By Combined Conduction And Dual Beam Microwave Source Terms, Shrenik Kasturi

Theses

Fabrication of parts from glass mat thermoplastic involves the heating of the composite to a temperature above the melting point of the matrix iesin to obtain a low viscosity and to allow sheets to be molded without fractui ing. The focus of this work is this heating stage, particularly the influence of a source term in the energy equation.

The solution to this physical situation is complicated by the nature of the GMT sheet, which has a layeied structure, with diffeient thermophysical properties in different layers. The use of source terms has not been reported yet. and is the piimary …

Size Reduction Of Polymeric Particulates By Jet Milling, Cheng Hua

Theses

A basic theory for the size reduction operation by jet milling has been developed.

Typical samples of feedstock have been analyzed using screen analysis to determine the initial distribution of polymeric particulate sizes prior to jet milling.

A statistical theory .was developed using probabilities to represent the likelihood that specific size reductions would occur. These probabilities include the effects of various equipment.

The theory was then used to predict the distribution of polymeric particulate sizes after jet milling. The agreement between the predictions and actual results was within 5 %.

Encouraged by the successful work of the simulation of the …

Simulation Modeling In Manufacturing Cell Design, Debra A. Hunke

Opportunities for Undergraduate Research Experience Program (OURE)

The interwoven phases of the manufacturing process in Computer Integrated Manufacturing (CIM) require a carefully designed facility. Simulation modeling can be combined with other techniques to provide a rigorous methodology for CIM system design. This paper describes CIM, simulation ana their relationship. A case study demonstrates the described methodology in the design of a flexible manufacturing cell.

Development Of Techniques Of Artificial Intelligence In Identifying The Different Machined Surfaces, Yi-Ching Chou

Theses

This thesis deals with the identification of different machined surfaces with artificial inteligence techniques. There are five kinds of machining operations: grinding, turning, milling, EDM and waterjet which determine the characteristics of resulting surfaces. Topology of various specimens is measured using the surfanylizer. Twenty one parameters are extracted from the measurements to describe the characteristics. In this thesis, we develop neural and expert systems that recoginize and classify surfaces according to the machining methods.

Information Handling System With A Personal Computer To Assist In The Manufacturing Of Plastic Parts, Yi Chung

Theses

The ongoing personal computer development has led to its increasing application in manufacturing to improve productivity. Being more aware of this technology, most of these benefits have accrued to large firms. The intent of this thesis is to show that it is equally advantageous for small manufacturing companies to utilize them and show how they can do so.

The field of production control systems is discussed and those areas where personal computers can be applied are emphasized. Forecasting, warehouse management, material requirement planning, and inventory control are the most appropriate. An application example using dBase III plus to write the …

Some Aspects Of Integration Of Classification, Computer Aided Design, Process Planning, And Scheduling Of Flexible Manufacturing Systems, Suresh Godavari

Theses

This work deals with the role, problems and solution technique for integration of Computer Assisted Design, Classification, Process Planning, and Scheduling for a Flexible Manufacturing System. A lark spectrum of rotational and prismatic parts are considered.

A Knowledge-based rough classification and coding system [C&C] has been developed for coding similar parts using a Group Technology [GT] technique. In this module VP-EXPERT and DBase III Plus are used as expert system and database respectively. This module interfaces with a database for the retrieval and selection process.

The code obtained from the C&C system is the basis for the succeeding phases. The …

Testing The Economic Order Quantity Model On Maintenance Inventory, Teresa J. K. Hall

Graduate Student Work

This pilot study seeks to determine the effect a non-traditional method of inventory control may have on industrial maintenance repair parts inventory. The application of mathematical models designed for production inventory to Maintenance, Repair and Operating (MRO) inventory has not been widely researched, although theorists and practitioners feel there is potential for some models. The Economic Order Quantity (EOQ) theory has proven to be effective in production inventory circles. This pilot study examined the effectiveness of the EOQ in terms of holding cost of the inventory and number of out-of-stock conditions versus the Weighted Moving Average method currently in use …

Osha Compliance By Small And Medium Business, Bill W. Trammell

Graduate Student Work

It is hypothesized that even though governmental rules, regulations, and policies along with ethical. social, and moral dictates within our communities now require, even demand, that businesses and industry provide their employees a healthful and safe working environment the opposite is often the case. There is a substantial number of employers, within the small to medium sized industrial manufacturers, whose chief executive officers: (1) fail to implement a safety program within their organization; (2) fail to provide more than token attention to employee safety and the intent of the OSHA regulations; (3) have no sincerity or intention to complying with …

A Study Of Machining Parameters To Optimize Surface Finish In Metal Cutting Through Cnc, S. Waseem H. Zaidi

Theses

The purpose of this thesis is to find the relationship between surface finish and machining parameters. A series of experiments have been performed at shop floor of NJIT, on MAZAK(CNC turning center), using two different cutting tool materials(high speed steel and cemented carbide) and a workpiece of Aluminium. The results have been then evaluated and analyzed to see the effects of various combinations of cutting conditions, that is, feed, speed, and depth of cut. Recommendations have been made on the basis of analysis to estimate the minimum and maximum values of surface roughness with respect to the cutting conditions for …

Sahkti Limited, Sanjoy Goel

IIMB Management Review

No abstract provided.

An Assessment Of Just-In-Time Manufacturing, Ronald E. O'Meara

Graduate Research Papers

Manufacturing of materials into useable products has changed dramatically since the Industrial Revolution. The United States dominated the manufacturing arena until the early 1970s. After that period, efforts of global competitors in such areas as quality control and productivity, started to surpass the efforts made by the United Stated in these same areas. For the first time, U.S. manufacturers started sensing the pressure of competition. The United Stated is using its competitive advantage over other nations in the manufacturing segment. Part of this loss is a result of the way the U.S. manufacturers are conducting their business. A larger part …

Improving The Throughput Of Plasticating Extruders : Measurement Of The Interparticulate Friction Coefficient For Polymeric Particulates With Circular And Profiled Cross Sections, Aiping Chen

Theses

This thesis deals with the coefficient of friction between individual polymeric pellets, the interparticulate friction coefficient (IPFC). It has been measured using a shear cell for a wide variety of circular and profiled cross?section pellets for a variery of polymeric materials. First, the thesis explains the reasons why it is desirable to enhance the IPFC based on the melting mechanisms in a single screw plasticating extruder. By making pellets with profiled cross?section pellets, the IPFC is greater than for pellets of circular cross?section. Second, it describes the test apparatus for measuring the IPFC and the method for calculating the IPFC. …

Synergy Of Artificial Neural Networks And Knowledge-Based Expert Systems For Intelligent Fms Scheduling, Luis Carlos Rabelo, Sema E. Alptekin, Ali S. Kiran

Industrial and Manufacturing Engineering

In this paper we describe a hybrid architecture that integrates artificial neural networks and knowledge-based expert systems to generate solutions for the real time scheduling of flexible manufacturing systems. The artificial neural networks perform pattern recognition and, due to their inherent characteristics, support the implementation of automated knowledge acquisition and refinement schemes through a feedback mechanism. The artificial neural network structures enable the system to recognize patterns in the tasks to be solved in order to select the best scheduling rule according to different demands. The knowledge-based expert systems are the higher order elements which drive the inference strategy and …