Manufacturing Commons^™

Computer Numerical Controlled (Cnc) Machining Of Screws And Dies For Plasticating Extruders : Determination Of The Criteria For Implementing Cnc Machining, Nilesh H. Desai

Theses

The work of this thesis is dedicated to the manufacturing industry making production equipment to manufacture plastic products. The main theme of the thesis is to determine the criteria for implementing Computer Numerical Control machining to make parts with complex geometries for production equipment.

A small manufacturing company with job shop type of production was chosen as the subject and study of extruder manufacturing process was performed. The various available alternatives of CNC manufacturing units available in the market were chosen and their feasibility examined.

At present a large variety of CNC machine tools are available in the market, offered …

An Investigation On The Skill Requirements Of A Manufacturing Engineer In A Computer Integrated Manufacturing Environment, Wayne E. Frost

Graduate Research Papers

The problem for this study centers on these questions:

What skills will a manufacturing company's manufacturing engineers require to : 1) Implement successfully computer integrated manufacturing. 2) How will they obtain these skills?

On Capacity Modeling For Production Planning With Alternative Machine Types, Robert C. Leachman, Tali F. Carmon

Industrial and Manufacturing Engineering

Analyzing the capacity of production facilities in which manufacturing operations may be performed by alternative machine types presents a seemingly complicated task. In typical enterprise-level production planning models, capacity limitations of alternative machine types are approximated in terms of some single artificial capacitated resource. In this paper we propose procedures for generating compact models that accurately characterize capacity limitations of alternative machine types. Assuming that processing times among alternative machine types are identical or proportional across operations they can perform, capacity limitations of the alternative machine types can be precisely expressed using a formulation that is typically not much larger …

Design And Development Of An Automated Assembly System In A Discrete Manufacturing Environment, Sandeep K. Desai

Theses

This work is dedicated to extend the technology of automated assembly to include small and thin parts, light in weight. As the parts are thin a problem exists in the feeding process and orientation. The objective of project is to overcome this difficulty. The main theme of this thesis is to reduce labor cost and to improve productivity and quality of assembly operations by introducing low cost automation in the companies having discrete manufacturing environment.

An example of assembly involving a thin part has been selected. Two components from an electrical switch assembly are chosen, namely the spring and rivet. …

Advanced Manufacturing Applications Of Cost Estimating Techniques For Metal Cutting Industries, Zubair Hamid

Theses

In this work, different cost estimating techniques in metal cutting industry were studied. A basic understanding of estimation concepts were given. The typical breakdown of total cost was also given and discussed in details. Practical applications of cost estimating is studied. The effect of different parameters which relate to the lot sizes or quantity were discussed. All these results show that total cost is minimum at a point which is called least cost point, after that cost increases because of the addition of extra resources, in terms of man, machine and increase in administrative expenses.

Development Of An Expert System For The Safety Of Workers From Electrical Hazards At Work Place, Faizul Islam

Theses

This thesis presents the development of an expert system for the safety of workers from electrical hazards at work place.

The objective of this work is to show how an expert system within the workplace can be used in helping to create an effective safety program.

An effective expert system for electrical safety have been developed for the workers to prevent accidents from electrical hazards using the safety regulations of Occupational Safety and Health Administration.

The regulations developed by OSHA have been incorporated in rule based expert system which can be accessed by any non computer professional and the system …

Development Of Cellular Manufacturing Systems For Overall Production Efficiency, Srinivas Lokula

Theses

For years the industrial job shop is facing an increase in complexity and decline in productivity due to increase in parts mix, volume of parts, plant size, machine production rates and part complexity. The development of Group Technology and Cellular Manufacturing seeks to eliminate or minimize complexity and to maximize productivity.

Cellular manufacturing is the physical division of job shop's manufacturing machinery into production cells. Each cell is designed to produce parts requiring similar machinery and machine operations. Cellular manufacturing is one of the best manufacturing techniques to support Just In Time manufacturing and Total Quality Management.

This thesis work …

Design For Manufacturability (Computer Aided Optimum Gear Design), Narayan R. Mareddy

Theses

Design for manufacturing has design as the first manufacturing step. It is important to recognize the importance of design clubing with manufacturing to reduce the production, set up time. In this thesis concepts of design, manufacturing and four different ways of bringing design and manufacturing together are discussed in detail.

As there are large number of variables in the gear rating equations, it is very difficult to achieve optimum design by manual methods unless an extensive trial and error process is carried out. An algorithm has been developed which allows rapid convergence to the optimum gear design. The algorithm has …

Handling Of Glass Mat Thermoplastic From Manufacturing Station To Heating Station To Molding Machine, Ramulu Srinivas Neela

Theses

GMT composite sheets are a family of continuous glass fiber roving impregnated with thermoplastic resin with parts formed by compression molding. Significance of GMT sheets comes by its cost-effective performance sufficient to penetrate automotive, industrial, construction, and other markets not willing to pay for higher cost, fiber-reinforced composite systems. GMTs in comparison to traditional sheet metals and sheet molding compounds (SMCs) are lighter, corrosion resistant, require no special storage, exhibit faster cycle times, require no chemical reaction, produce less scrap, possess recycling benefits, are ready for painting, and exhibit maximum opportunities for parts consolidation due to exceptional strength, formability, lower …

Study Of A Non-Contact Gaging System Of Inspection, Gordhanbhai Ketan Patel

Theses

The quality control function has traditionally been performed using manual inspection methods and statistical sampling procedures. Manual inspection is generally a time - consuming procedure which involves precise, yet monotonous work. It often requires that parts be removed from the vicinity of the production machines to a separate inspection area. This causes delays and often constitutes a bottleneck in the manufacturing schedule.

As a solution to the above problem a Non - Contact Gaging System developed by Optical Gaging Products, Inc., has been used here to study the feasibility of using an automated inspection system and a procedure of developing …

Implementing Computer Numerical Control Machine Tools In A Job Shop Environment, Rajesh Shah

Theses

Computer Numerical Control is one important phase to overall application of computer on the shopfloor. Today a large variety of CNC machine tools are offered by manufacturer following different standards. This thesis is organized with the purpose of comparing various technical and economical considerations for CNC machine tool purchase and application. The main purpose of study is to mention various features of CNC machine tools and its possible integration which can reduce product lead time and improve quality. General replacement minimum cost model is discussed with case study for economic justification of machine purchase. While discussing technical features emphasis is …

A Graphic Editor And Real Time Simulator Of Petri Net, Tenian Tang

Theses

A structurally designed graphic editor and real time simulator of Petri nets (PN) is presented. The package is programmed by Turbo C language, which runs in IBM-PC environmental with graphics adaptor. Various kinds of PN systems such as ordinary, general and timed Petri net can be modeled and analyzed by firing the models with real time token movement animations. Some properties of analyzed PN such as reachability, deadlock, firing time can be studied. Several illustrative examples are presented. The possible further enhancements are also discussed.

Computer-Aided Process Planning (Capp) Sorich, Sohail Pirzada

Theses

The last two decades have witnessed the increasing role of the computer in the process planning function. This has been further enhanced by the advent of the knowledge based expert system, and its impact on Computer Aided Process Planning (CAPP). CAPP has emerged as a strategic link between design and manufacture. This thesis discusses the various methods used in the process planning function. Group Technology (GT) plays a pivotal role in establishing CAPP. The utilization of Artificial Intelligence techniques in CAPP is listed. This study also presents an Interactive Software adaptive to product/part configuration variables.

Redesign Of Parts And Simulation Of Flexible Assembly Cell For Safety Water Shower Assembly, Balraj Y. Gardilla

Theses

A Design for Assembly (DSA) method is used to analyze the safety water shower assembly and to redesign the components with emphasis on meeting the criteria of allowing for flexible Assembly Cell (FAS). An Expert System is developed to select the right Assembly using VP-Expert. This thesis contrasts the old and new safety water shower assembly designs and describes the design of a final Flexible Assembly Cell. A PUMA 550 robot was investigated for use in the cell design. The flexible Assembly cell is simulated on silicon graphics using the IGRIP software. The economics of each part presentation method is …

A Case Study On Petri Net Modeling, Animation, And Simulation, Suresh C. Gurala

Theses

Petri nets as a graphical tool has developed over the last decade into a suitable model for representing, modeling, designing, analyzing and studying concurrent systems. In this thesis, Petri nets are applied for analyzing, modeling and simulation of a flexible assembly station. An existing AT&T FWS200 flexible assembly workstation for printed circuit board is modeled using Petri nets without the consideration of insertion failures and other abnormalities in the system. The Petri net model is then simulated using Graphics simulation language (GSL).

Evolution And Impact Of Changes Of Technological Development In Some Of The French Manufacturing Organizations, T S Nagabhushana

IIMB Management Review

No abstract provided.

Equipment Acquisition Lcc Approach, B S Chetty, K N Krishnaswamy

IIMB Management Review

The Life Cycle Costing (LCC) approach focuses attention on all funds to be expended during the useful life of a productive asset including associated activities directly linked to its use. LCC improves upon the procedure/evaluation criterion which is today totally biased towards short-term approach such as considering only first cost or price alone. The obvious benefits of the approach are discussed in detail in this paper for adaptation by organisations. However, the need for approriate data for applying this approach is also emphasised.

Development Of Technology For Glass Shaping By The Use Of Abrasive Water-Jet, Li-Yuan Shih

Theses

This study is to investigate the effects of AWJ properties on the results of glass machining and to develop a practical procedure for prediction of these results of abrasive waterjet (AWJ) machining. The use of glass in engineering and Abrasive Waterjet Cutting Technology are introduced. A practical technique to prevent defects and to improve the quality of the glass surface is suggested. A earlier parameter introduced, Exergy Distribution Density (EDD), is used in order to characterize the cutting conditions.

It was found that besides of EDD the results of machining are affected by the particles' destruction in the course of …

Nontraditional Machining Techniques With Emphasis On Waterjet Milling, Shiv K. Kunapuli

Theses

The rapid growth of harder and difficult-to-machine materials over the past two decades necessitates the development of compatible nonconventional machining techniques, as detailed in this work, with special emphasis on one of the most recent machining method, the abrasive-waterjet technique(AWJ).

The feasibility of using AWJ for milling on glass is investigated. Due to the large number of parameters involved in the AWJ technique, and the multitude of machining requirements, optimization of performance is the focus. These parameters include waterjet pressure, particle size, abrasive flow rate, traverse rate and number of passes.

Surface topography is found to be a function of …

Implementation Of An Integrated High Energy Beam Workcell, Varadaraj Souda

Theses

This study is an effort to advance the technology of machining by High energy beams. Investigation of the Waterjet, Plasma and the Oxyfuel beams was carried out to explore novel machining techniques. The study was focussed on three major objectives.

One of the major objectives was to set up an Integrated beam workcell consisting of the three beams. A hydroabrasive waterjet workcell was modified to install the three cutting tools to be along the same line of traverse. An integrated beam consisting of the thermal and the waterjet beams was produced because of this arrangement. The feasibility of using the …

Tardiness Heuristic For Scheduling Flexible Manufacturing Systems, Ali S. Kiran, Sema E. Alptekin, A. Celal Kaplan

Industrial and Manufacturing Engineering

This paper evaluates the tardiness performance of a sampling-based adaptive heuristic in a dynamic manufacturing environment. A test bed, following a real world manufacturing system, has been developed. The proposed algorithm has been implemented in this simulated environment. After fine tuning the algorithm, it has been tested in various shop conditions. The results of these simulation studies are summarized.

Application Of Expert System For Control Of Heating Distribution Network : A Case Study, Jun Li

Theses

The use of an expert system for the heating distribution network is an application of artificial intelligence to the domain of energy engineering.

The development of an expert system for a heating distribution network is explained. The expert system is implemented through the software Kee. The expert system is used to monitor the heating distribution network, and to complement some functions of the controls such as balancing the system pressure, stabilizing output, in addition to fault diagnosis, system process simulation. It serves also as a medium to system moniting, and operator training. Many other functions will be developed on the …

Implementation Of A Production Planning And Control System In A Small Manufacturing Company, Carmelo Pernice

Theses

This thesis analyzed and discussed the implementation of a production control system in a small manufacturing firm. The basic concepts of production control were provided to give insight on the methodologies typically applied in production control systems. Overviews were presented on Material Resource Planning, Capacity Planning, and Shop Floor Control, as well as any supporting methodologies and technologies.

As with any project, some investigation was done in order to choose a system which best suits the company's needs. At Teledyne Adams, The DCD Shop Floor Control System was chosen since it is capable of handling batch manufacturing as well as …

Interfacing Plasticating Extruders With Personal Computers For Data Acquisition, Information Analysis And Retrieval Purposes, Gautamkumar Y. Shah

Theses

The current manufacturing industries are influenced more and more by computers and automation. Two of the major areas of computer uses are data acquisition and interfacing, both lead towards automation.

The intent of this thesis is to focus on the area of interfacing personal computers with plasticating extruders for information retrieval and storage. The requirements for software and hardware are discussed. Analysis of the stored information can be used to improve the quality of the final product. Implications of the stored parameters on the final product are also discussed. A sample program to store and retrieve the important parameters is …

Automated Computer Drafting Of Precision Tooling For Drawing Operation, Basani Venkateswarlu

Theses

Based on customer requirements of components, design engineers create the necessary tooling using CAD to produce the exact part desired by the customer. A software package using CARL is developed to help the design engineer to create the drawings of Pinch off Punch and Pinch off for both rectangular/square and round punches. A variety of hole patterns for the punches are automatically created through the software, along with a possibility of selecting one of the standard patterns automatically for a drawing. The drawings are created such that the dimensions and the notes are automatically generated with the input of the …

Petri Net Modeling And Analysis Of An Fms Cell, Paresh A. Patel

Theses

Petri nets have evolved into a powerful tool for the modeling, analysis and design of asynchronous, concurrent systems. This thesis presents the modeling and analysis of a flexible manufacturing system (FMS) cell using Petri nets. In order to improve the productivity of such systems, the building of mathematical models is a crucial step.

In this thesis, the theory and application of Petri nets are presented with emphasis on their application to the modeling and analysis of practical automated manufacturing systems. The theory of Petri nets includes their basic notation and properties. In order to illustrate how a Petri net with …

Design For Assembly : Re-Design Of An Electrical Switch For The Ease Of Automatic Assembly, Achyuta Reddy Pannala

Theses

A design for assembly (DFA) method is used to analyze the existing design of parts of an electrical switch, and to reduce and re-design them, for the ease of automatic assembly. The procedure for the selection of suitable and economical assembly method is presented based on the Boothroyd & Dewhurst methods. Analysis of the initial design for manual assembly and the re-design for automatic assembly are presented. An algorithmic approach for simplified generation of all mechanical assembly sequences and selecting the good assembly sequences is presented with graphical representations. A work station needed for the automatic assembly is developed, which …

Design For Manufacturability : Re-Design Of Pencil Sharpener For The Ease Of Assembly, Amit R. Rathod

Theses

A Design For Manufacturability (DFM) approach is used to analyze the existing design of a pencil sharpener, and to reduce and re-design the parts of pencil sharpener for the ease of assembly. The procedure for the selection of a suitable and economical assembly method is based on the Boothroyd and Dewhurst methods. Analysis of the initial design for manual assembly and re-design for automatic as well as manual assembly is presented. An algorithmic approach for simplified generation of all mechanical assembly sequences and selection of the assembly sequences is presented using De Fazio and Whitney approach.

A Process For Implementing Cim In A Small Manufacturing Facility, Tushar R. Desai

Theses

This work is dedicated to small manufacturing enterprises seeking to explore Computer Integrated Manufacturing (CIM) technology, which is the recent trend in the manufacturing world. The main theme of this thesis is to improve productivity, product quality and reliability, and to reduce costs by integrating various discipline in small manufacturing environment, using computer technology.

To achieve this goal, a hypothetical small manufacturing company was chosen as a subject. The typical functional and organizational structures were analyzed and possible problem areas were highlighted. The problems relating to manufacturing process were studied in detail, and possible solutions were proposed to computerize the …

Analysis Of The Influence Of Natural Wear And Tear In Gates And Runners On The Filling Of A Balanced Multi-Cavity Injection Mold, Ranga Reddy V. Adavelly

Theses

Design of injection molds is outmost important in the manufacture of parts. Its components runners and gates significantly influence the mold filling. Using a simulation package for injection molding a balanced multi-cavity mold was designed. Wear in the gates of runner was simulated by varying the cross-sectional area of the components. Influence of wear of tear in gates of runners on mold filling was measured in terms of flow rate of time of fill. Detailed analysis is done on four different models using four different materials Polycarbonate, Polypropylene, Nylon6 and Polybutylene terephthalate. Graphical display of result is presented and analyzed …