Manufacturing Commons^™

Thermal Monitoring Of Solidification In Molded Casting Of Drone Landing Leg, Sadettin Cem Altıparmak, Maher Zayed, Samuel Hawk, Mohamed Baddi, Jesus Degollado, Ahmed Bendaouia, Jianzhi Li

Manufacturing & Industrial Engineering Faculty Publications

This paper presents the design, fabrication, and thermal characterization of an acrylonitrile butadiene styrene (ABS) mold produced by fused deposition modeling (FDM) extrusion-based additive manufacturing used for the wax casting of a drone landing leg. A thermal monitoring framework, consisting of four K-type thermocouples logged at 1 s intervals, was deployed across six casting trials to capture the complete solidification cycle, yielding 84,717 time-stamped measurements. The study focuses on thermal data analysis and materials science interpretation through descriptive statistics, normality diagnostics, inter-trial Kruskal–Wallis tests, phase-duration analysis, rolling-variance monitoring, and inter-channel Pearson correlation. Key findings include a persistent spatial temperature hierarchy …

Sla Elastic Resin Curing Test Data, Richard Amesimenu, Johnson Nwogu, Haijun Gong

Datasets

3D printing via stereolithography (SLA) enables high-resolution polymer components, but as-printed parts may exhibit incomplete polymerization and reduced mechanical performance. This study investigates the effects of UV post-curing time on SLA-printed elastic photopolymer resin. Specimens were evaluated using Differential Scanning Calorimetry (DSC), uniaxial tensile testing (ASTM D412 Type C), and Durometer Type M hardness testing. Results show that increased post-curing enhances crosslink density, tensile strength, elastic modulus, and hardness, while extended curing may reduce ductility. An optimal post-curing window balancing stiffness and flexibility was identified. Testing datasets include DSC (dsc/), tensile testing (tensile/), and hardness testing (hardness/) results for uncured …

Mechatronics: Fundamentals, Design, Integration, And Validation, Guoming Zhu

Mechatronics

This textbook is a product of Co-DREAM OER (Collaborative Development of Robotics, Mechatronics, and Advanced Manufacturing Open Educational Resources), an initiative funded by the U.S. Department of Education to develop open educational resource textbooks on robotics, mechatronics, and advanced manufacturing processes. The texts are written for students enrolled in 2-year associate’s, 4-year bachelor’s, and graduate-level courses. This specific text has been created by a team of scholars, students, support staff, and other professionals from across the country. It is intended for mechatronics courses for 4-year bachelor’s and graduate-level programs.

Analysis Of Tower Stringset Replacement From 33 Kv To 66 Kv Considering Sagging Clearance, Muhammad Lazuardi Azzura, Anne Zulfia Syahrial, Julius Purnama Eka Kartika

Journal of Materials Exploration and Findings

Efforts to increase the capacity of transmission networks are often undertaken by uprating the operating voltage of existing lines rather than building entirely new infrastructure. Such uprating typically involves the replacement of tower insulator stringsets to withstand higher voltages, while also ensuring that mechanical performance remains adequate. This paper presents an analysis of uprating the Parakan–Sunyaragi transmission line from 33 kV to 66 kV, with particular emphasis on conductor sagging and the resulting clearance from the ground. The methodology employed includes calculations based on catenary equations, analysis of conductor tensile forces, and a comparative evaluation of two widely used insulator …

Pathways And Strategies For Intelligent Economy To Drive High-Quality Development, Yiming Wang

Bulletin of Chinese Academy of Sciences (Chinese Version)

The intelligent economy is a new economic model driven by artificial intelligence, representing a revolutionary shift in the technological-economic paradigm that promotes qualitative advancement in production factors, production functions, and production models. Through data-driven approaches, human-machine collaboration, cross-sector integration, and co-creation and sharing, the intelligent economy empowers high-quality development. In response to the transformations brought by the intelligent economy in terms of technology, factors, industries, ecosystems, and governance, systematic measures should be taken across scientific innovation, factor allocation, industrial transformation, ecosystem building, and governance systems to foster the emergence of new forms of the intelligent economy and inject strong momentum …

Theoretical Analysis And Promotion Path Of Coordinated Digital-Intelligent And Green Transformation In Manufacturing Industry, Chaokai Xue, Xiaohui Qu, Laijun Wang, Yifan Yang

Bulletin of Chinese Academy of Sciences (Chinese Version)

The coordinated digital-intelligent and green transformation in the manufacturing industry serves as a key lever for accelerating the sector’s progress towards intelligence, greenization, and integration. This study defines the connotation and key characteristics of the coordinated digital-intelligent and green transformation, constructs a theoretical analysis framework, identifies its current status and challenges, and proposes a promotion pathway based on above work. Drawing upon theories from digital economics, environmental economics, and industrial economics, this study develops an analytical framework characterized by scenario-driven dynamics, technology-enabled transformation, organizational collaboration, and environmental support. It further proposes actionable pathways, including enhancing scenario supply capacity, accelerating the …

Global Trends In Coordinated Digital-Intelligent And Green Transformation Of Manufacturing: Experience And Implications, Haiping Zhao, Yaxin Zhao, Lingshuo Song, Ling Jian, Jun Wang, Shuwei Zang, Xiujie Wu

Bulletin of Chinese Academy of Sciences (Chinese Version)

The coordinated digital-intelligent and green transformation of manufacturing is emerging as a major direction for advancing the transformation and upgrading of the global manufacturing sector and reshaping industrial competitive advantages. This study systematically analyzes the evolution of this transformation worldwide, the transformation pathways adopted by different economies, and the strategic priorities of key industries. It then examines Germany, the United States, and Japan as representative cases to illustrate their respective approaches and practices. Drawing on China’s existing development foundations and current shortcomings, the study puts forward corresponding policy recommendations. The findings reveal that the global coordinated transformation has progressively moved …

Field Research And Policy Recommendations On Coordinated Digital-Intelligent And Green Transformation Of China’S Traditional Manufacturing Industry—Evidence From Key Traditional Manufacturing Industries In Shandong Province, Dingding Xiao, Peng Hui, Shaoni Liu, Xinxin Du, Laijun Wang, Guilong Zhu, Wenbo Guo

Bulletin of Chinese Academy of Sciences (Chinese Version)

The coordinated digital-intelligent and green transformation of traditional manufacturing is an important pathway for upgrading traditional industries and accelerating the development of a modern industrial system. Based on field research involving more than 20 representative enterprises in Shandong Province across automobile manufacturing, coal processing, textiles, and petrochemicals, this study systematically examines the practical progress, typical models, major constraints, and policy needs associated with this transformation. The findings show that China’s traditional manufacturing sector is shifting from isolated upgrading to system integration, from production-focused transformation to full life-cycle coordination, and from individual-enterprise initiatives to industrial-chain collaboration. Nevertheless, it still faces insufficient …

Progress, Experience, And Recommendations From Pilot Programs For Coordinated Digital-Intelligent And Green Transformation In Ten Regions Of China, Yingtong Chen, Yupeng Shi, Bin Li, Xue Niu, Qiang Ji, Lin Xiang

Bulletin of Chinese Academy of Sciences (Chinese Version)

Coordinated digital-intelligent and green transformation is an important pathway for advancing high-quality manufacturing development. Focusing on the first batch of comprehensive pilot programs for coordinated digital and green transformation launched in 2023, this study combines literature review, text analysis, and comparative case analysis to examine the practices and phased outcomes of ten pilot regions. It identifies three pathways—digital-enabled green transformation, green-driven digital transformation, and integrated digital-green development—and summarizes key experiences in institutional design, infrastructure restructuring, platform innovation, and tool empowerment. The findings show that the pilot regions have adopted differentiated approaches based on their industrial foundations, resource endowments, and development …

Development Assessment And Strategic Recommendations For Integrated Digital-Intelligent And Green Technology In China’S Manufacturing Industry, Hongyan Zhang, Yuting Peng, Yajing Sun, Peng Zhou, Yanfei Zhao, Xiangjun Yang, Chao Zhang

Bulletin of Chinese Academy of Sciences (Chinese Version)

The manufacturing industry is currently under the dual pressure of coordinated digital–intelligent and green transformation, and promoting the deep integration of these two dimensions has become a strategic choice for enhancing industrial competitiveness. Clarifying the current status and future directions of convergence technologies that integrate digital intelligence and green development can help optimize the coordinated transformation pathways for manufacturing, thereby providing strong support for high-quality economic development. Therefore, this study focuses on the technological foundation underpinning the transformation, delineating the development landscape of integrated digital-intelligent and green technologies in manufacturing industry from a patent perspective. The study analyzes the current …

Critical Core Technology Breakthroughs In Large-Scale Models: Industrialization Strategies And Policy Implications, Zhongqi Wu, Yinshan Liu, Tao Dai, Xiaolong Zheng

Bulletin of Chinese Academy of Sciences (Chinese Version)

As a pivotal direction for breakthroughs in key core technologies within the artificial intelligence domain, large-scale models hold strategic significance in securing national scientific and technological sovereignty. This study employs a multidimensional framework encompassing “technological breakthroughs, industrial transformation, and governance policies” to systematically investigate the developmental trajectories and industrialization bottlenecks of large-scale models. At the technological level, while large-scale models exhibit exponential growth in parameter scale and computing power demands, they face critical challenges including the scarcity of high-quality data, insufficient transfer learning capabilities, and reliability-explainability trade-offs. Industrially, these models are reshaping the global industrial chain landscape through a dual-track …

Evolutionary Trajectory Of Ai And Robotics Integration, Jiannan Zhu, Jianfeng Guo, Siyao Liu, Qi Cao

Bulletin of Chinese Academy of Sciences (Chinese Version)

The convergence of artificial intelligence (AI) and robotics is a cornerstone for the intelligent transformation of the physical world. This study conducts a systematic analysis of over 230,000 publications from the Web of Science and WIPO databases between 1982 and 2025 to dissect the evolutionary trajectory of AI and robotics integration since the 20th century. The findings identify four distinct developmental stages—independent exploration, functional coupling, primary intelligence, and intelligent symbiosis—while delineating the key technological breakthroughs and paradigm characteristics of each phase. Furthermore, seven core research thrusts are distilled, including motion planning and autonomous decision-making and perception & environmental understanding. An …

Optimization Of Gas Consumption, Cost And Production Rate For Computerized Numerical Control Oxy-Acetylene Flame Cutters, Eustace K. William, Simon I. Marandu, Enock W. Nshama

Tanzania Journal of Science

This study examined the impact of flame cutting parameters (i.e., cutting speed, plate thickness and nozzle diameter) on oxy-acetylene gas consumption, cost and production rate. A full factorial design of experiments was used to generate 27 experiments, which were conducted using a CNC flame cutter. The analysis of variance (ANOVA) method was used to determine significant process parameters, followed by regression analysis using the MINITAB ® software. The technique for order preference by similarity to ideal solutions (TOPSIS) was used to determine the optimal cutting parameters for minimizing the consumption and cost estimation of oxy- acetylene gas and maximizing the …

Agar-Natural Polymer Composites For Packaging Applications, Alaa Alnatsheh

Discovery Day - Daytona Beach

Global plastic production reached 359 million metric tons in 2018, with packaging accounting for about 31% of total use and expected to continue increasing toward 2060. Recycling remains limited, with approximately 66% of recyclable packaging in the United States not being recycled. These challenges have increased interest in biodegradable materials derived from renewable sources. Agar, a polysaccharide extracted from red seaweed, has strong film-forming ability but shows limitations such as low mechanical strength and high water sensitivity. This study investigates agar-based bioplastic films using three formulation approaches: agar-starch (binary), agar-starch-chitosan (ternary), and agar with nanocellulose (nano-enhanced). Films were prepared using …

Innovative Controls For Combustible Particulate Dust In Industrial Refineries, Sadie Dickman

Discovery Day - Daytona Beach

This project entails an extensive analysis of the occupational combustible dust hazard that exists in industrial refineries, including food processing, manufacturing, and metalworking facilities. Based on prior accidents like the 2008 Imperial Sugar and 2017 Didion Milling explosions, combustible dust causes fire and explosion risks that can result in damages, injuries, and fatalities. Through comparison of OSHA regulations, NFPA standards, and accident data, a lack of effective standards regarding training, audits, ventilation, fire prevention, and adequate housekeeping measures were highlighted to be an existing safety gap. The purpose of this study is to propose administrative controls to mandate companies to …

Experimental Manufacturing Optimization Of 3d-Printed Ducted Fans, Stanlie Cerda-Cruz

Discovery Day - Daytona Beach

This study aims to assess the efficiency gains, feasibility, and practicality of 3D printing fan and ducts with pre and post processing techniques. With the rapid expansion of MAV use; labs, students, hobbyists, can benefit from manufacturing Electric Ducted Fans (EDFs), both fans and ducts, in-house rather than purchasing traditional propellers. There are several advantages of utilizing EDFs, as they can minimize wing tip vortices, reduce wake contraction, and induce a duct lip Coanda effect which all lead to an increased system efficiency. However, EDF implementation in MAV's remain largely unexplored due to the difficulty of development and the production …

Additive Manufacturing Of Metals: Mechanical Properties And Their Implications, Sean Chih

Discovery Day - Daytona Beach

Additive manufacturing of metals is a relatively new and groundbreaking approach to manufacturing high-performance components. However, variability in mechanical properties from the process creates a barrier before this manufacturing technique can be widely applied. Understanding when and where to use this manufacturing is also important to create components with efficiency and without harmful defects. The objective of this research is to evaluate the effects of build orientation, printing parameters, internal defects, thermal history, and residual stresses, post-processing heat treatments, and fatigue behavior on additively manufactured components. Literature-based research is conducted on commonly used metals for additive manufacturing, such as stainless …

A Feedback Loop Control To Automate Cold Atmospheric Pressure Plasma Based Additive Manufacturing, Arineh Shahbazi

Discovery Day - Daytona Beach

Currently, nanoparticle annealing based additive manufacturing process requires high temperatures, making them unsuitable for a broad range of applications. By lowering the temperature and developing a process to use Cold Atmospheric Pressure Plasma (CAPP) for annealing, many more doors are opened to a wide range of materials, films, and environments for space, communication, and microelectronics. CAPP-based additive manufacturing technology is continually evolving, making projects like nanoparticle annealing more feasible. In this work, we designed a CAPP jet printer assembly consisting of a 0.25-inch outer diameter glass tube connected to a 3D printing nozzle. The flow of Argon gas in the …

Automation And Robotics In Timber Construction Prefabrication, Jason Grabowski, Anish Mandyam, Samuel Mcaraw, Jacob Jander

Discovery Day - Daytona Beach

Robotics and automation have varying degrees of utilization across the construction prefabrication industry. The timber prefabrication industry is uniquely positioned for the implementation of robotics and automation due to the environment being more controlled than most of the construction industry. Current developments are influenced by the evolution of "Construction 4.0/5.0," where the integration of digital technologies and robotics is transforming timber prefabrication from traditional subtractive CNC machining into a highly precise, additive, and collaborative process. The purpose of this project is to conduct a systematic literature review of the state of-the-art and near-future developments of automation and robotics in timber …

Influence Of Infill Geometry On The Vibrational Behavior Of 3d-Printed Cantilever Beams, Owen Maute

Discovery Day - Daytona Beach

Vibration and damping are important considerations in many engineering structures, especially as additive manufacturing becomes more widely used in functional mechanical components. This project investigates how the internal structure of 3D-printed parts affects their vibrational behavior. A series of cantilever beams with identical outer dimensions will be designed and manufactured using a 3D printer with PLA filament, since PLA is one of the most commonly used materials in consumer and prototyping-level additive manufacturing. The study will examine five different infill patterns at three different infill densities, producing multiple beam configurations that vary only in their internal geometry. In addition to …

0905: American Car And Foundry (Acf) Collection, 1916-2019, Marshall University Special Collections

Guides to Manuscript Collections

The collection includes only documents that were found in the plant in 2021. These primarily consist of files on capital projects from the 1970s through the 1990s. Also included are notebooks with job descriptions and classifications; ledger books containing maintenance purchase orders; quality assurance manuals; visitors register books from 1973-2019; drawings of plant machinery and operations; slides and photographs; and miscellaneous materials.

The forerunner to ACF was Ensign Manufacturing Company, founded in 1871 at Huntington, West Virginia, by William H. Barnum and Ely Ensign, both from prominent families of Lime Rock, Connecticut. It was chartered (incorporated) on November 1, 1872, …

Smart Process Planning For Automated Fiber Placement, Matthew J. Godbold

All Dissertations

Automated Fiber Placement (AFP) is a preeminent manufacturing technology for producing high-performance composite structures, offering precise material placement, reduced waste, and the potential for highly optimized lightweight designs. While AFP has been widely adopted in aerospace applications, its broader use across industries such as automotive, wind energy, maritime, and sporting goods remains limited. A key barrier to wider adoption is the traditional separation of design, manufacturing, and inspection processes, which drives up cost and results in inefficiencies, sub-optimal designs, and limited feedback between lifecycle stages. In current practice, manufacturing is treated as an isolated process, disconnected from early-stage design decisions …

Innovation-Driven Development Of Advanced Manufacturing Industry Clusters: Trends, Issues, And Implications For 15th Five-Year Plan, Mu Rongping, Jingjing Guo, Yuchen Li, Qiang Li, Ze Feng, Mengyuan Zhu

Bulletin of Chinese Academy of Sciences (Chinese Version)

Advanced manufacturing industry clusters have emerged as a key driver of global manufacturing transformation and upgrading, playing an increasingly significant role in technological innovation, industrial collaboration, supply chain resilience, and green, low-carbon development. This study systematically analyzes the innovation development trends of advanced manufacturing clusters worldwide, outlining the strategic layouts, policy measures, and implementation pathways adopted by major countries. Based on a comprehensive review of China’s current development status and prominent challenges in this field, the study proposes targeted policy orientations and recommendations. These policy recommendations include strengthening the innovation capacity of clusters, improving collaborative innovation networks, promoting the integration …

Structural Design And Finite Element Analysis Of A 54 Ton Freight Wagon Bolster Test Rig Under Vertical Center Plate Load, Shandy Dwi Prayoga, I Dewa Gede Ary Subagia, I Ketut Adi Atmika, Abdul Rohman Farid, Yunior Lanang Satrio

Journal of Mechanical Engineering Science and Technology (JMEST)

Bolster is one of the bogie's components that receives direct loading from the car body and freight movement. One of the problems that occurs in the bolster is permanent deflection during vertical and transversal static loading. Therefore, a static loading test is required to evaluate the structural strength of the bolster. During the static loading test, a rig is required to hold the bolster so that the bolster is in a fixed position. The rig owned by PT. INKA (Persero) showed a plastic deformation at the vertical center plate load (VCP 5.22P). Therefore, a modified design of the rig is …

3d Semi-Analytical Thermo-Elasto-Plastic Model For Additive Manufacturing, Tao Liu, Ming C. Leu, Edward C. Kinzel, Chinedum Okwudire

Mechanical and Aerospace Engineering Faculty Research & Creative Works

In additive manufacturing (AM), stress field drives distortion and warping and promotes delamination and cracking. Fast, accurate stress prediction is therefore essential for AM process planning and control, including real-time adaptive control, AM digital twins, data-driven and physics-driven workflows. However, spot-wise thermo-elasto-plastic finite element method (FEM) are often too slow for design iteration or real time use. Existing semi-analytical thermo-elasto-plastic approaches achieve high speed but are largely limited to 2D. In this paper, a full 3D semi-analytical thermo-elasto-plastic model for AM is built. The method uses a spot-wise analytical thermal field as the load and computes displacements and stresses via …

Optimization Of Aluminum Coating Deposition Parameters To Enhance The Performance Of Automotive Headlamps, Gulirano Saidakhmedova, Giovanni Maizza

Technical science and innovation

The paper investigates the influence of the optical characteristics of functional coatings applied to automotive reflectors on vehicle active safety parameters, with a focus on the range and intensity of road illumination. The study examines the mathematical relationship between the maximum luminous intensity of a headlamp, the object detection distance, and the reflection coefficient  of an aluminium layer deposited via vacuum thermal evaporation. The main factors driving the degradation of surface reflectivity (including oxidation, thermal degradation of the base coat, and surface roughness) are analysed. It is demonstrated that a decrease in the reflection coefficient during operation directly impairs the …

Magnetic Field-Induced Transformation In Polycrystalline Ni2mnal Heusler Type Magnetic Shape Memory Alloy, Choji J. Daches, Joseph W. Newkirk, Mario Buchely, Laura N. Bartlett

Materials Science and Engineering Faculty Research & Creative Works

The martensitic and magnetic transformations, as well as the mechanical properties, of Ni₂MnAl alloys in as-cast (AC) and heat-treated (HT) conditions were investigated. Magnetic-field-induced strain was evaluated via magnetostriction, with reversible strains of 0.14% and 0.2% achieved in the martensitic phase at 2 K for the AC and HT alloys, respectively. Transformation temperatures and Curie temperatures were determined under constant applied magnetic field, revealing that γ-phase inclusions in the AC microstructure suppress antiferromagnetic domain response, yielding a lower magnetization (∼8.4 emu g⁻¹) compared to the HT alloy (∼13.4 emu g⁻¹). Both alloys exhibited hysteretic behavior in the martensitic state and …

Direct Ink Writing Of Functional Fiber/Granular Composites, Zhuoyuan Yang

Doctoral Dissertations and Master's Theses

Direct ink writing provides a versatile manufacturing route for fabricating functional fiber and granular composites with controlled architecture, tunable interfaces, and customized material distributions. Fiber reinforced composites offer high stiffness, strength, fatigue resistance, and functional anisotropy, while granular composites provide scalable access to particle based structures with high material efficiency and broad resource compatibility. However, the additive manufacturing of these composite systems remains challenging. For fiber based composites, precise control of fiber placement, matrix impregnation, interfacial bonding, and freestanding deposition is difficult to achieve during printing. For granular composites, stable particle flow, controllable packing, binder infiltration, and shape retention are …

Multidisciplinary Inverse Robust Co-Design Of Materials, Products, And Manufacturing Processes, H M Dilshad Alam Digonta

Theses and Dissertations

Realizing the design for Integrated Computational Materials Engineering (ICME) requires the materials, product, and manufacturing-process disciplines to be designed together. Because these disciplines interact and influence one another's decisions, coordination is needed among their distributed decision-makers. Their interactions are captured through the processing-structure-property-performance (PSPP) linkages, which must be established from limited, costly data. Moreover, each discipline introduces its own sources of uncertainty, and these propagate through the process chain to influence final product performance. The effective realization of the product-material-manufacturing system, therefore, calls for a co-design approach that enables the concurrent coordination of the interacting disciplines while quantifying and managing …

Production Of Seismic-Resistant Steel From Scrap With Up To 0.6% Copper, Iman El-Mahallawi, Ahmed Ramadan Seada Dr.

Mechanical Engineering

Earthquake-resistant steel grades of characteristic value defined by the ratio (UTS/YS) greater than 1.25 are verified through controlling the proportion of alloying elements in steel. This work illustrates a novel idea to produce earthquake-resistant steel grade utilizing steel scrap. Different heats were produced containing varying levels of copper, manganese, and silicon, along with deep desulfurization. The heats were hot rolled to diameters of 10, and 16 mm, followed by Tempcore process. JMatPro software was used to predict the formed phases. The chemical composition was determined by optical emission spectrometry. The tensile properties were determined by tensile testing, and bend testing …