Manufacturing Commons^™

Analysis Of Tower Stringset Replacement From 33 Kv To 66 Kv Considering Sagging Clearance, Muhammad Lazuardi Azzura, Anne Zulfia Syahrial, Julius Purnama Eka Kartika

Journal of Materials Exploration and Findings

Efforts to increase the capacity of transmission networks are often undertaken by uprating the operating voltage of existing lines rather than building entirely new infrastructure. Such uprating typically involves the replacement of tower insulator stringsets to withstand higher voltages, while also ensuring that mechanical performance remains adequate. This paper presents an analysis of uprating the Parakan–Sunyaragi transmission line from 33 kV to 66 kV, with particular emphasis on conductor sagging and the resulting clearance from the ground. The methodology employed includes calculations based on catenary equations, analysis of conductor tensile forces, and a comparative evaluation of two widely used insulator …

Pathways And Strategies For Intelligent Economy To Drive High-Quality Development, Yiming Wang

Bulletin of Chinese Academy of Sciences (Chinese Version)

The intelligent economy is a new economic model driven by artificial intelligence, representing a revolutionary shift in the technological-economic paradigm that promotes qualitative advancement in production factors, production functions, and production models. Through data-driven approaches, human-machine collaboration, cross-sector integration, and co-creation and sharing, the intelligent economy empowers high-quality development. In response to the transformations brought by the intelligent economy in terms of technology, factors, industries, ecosystems, and governance, systematic measures should be taken across scientific innovation, factor allocation, industrial transformation, ecosystem building, and governance systems to foster the emergence of new forms of the intelligent economy and inject strong momentum …

Theoretical Analysis And Promotion Path Of Coordinated Digital-Intelligent And Green Transformation In Manufacturing Industry, Chaokai Xue, Xiaohui Qu, Laijun Wang, Yifan Yang

Bulletin of Chinese Academy of Sciences (Chinese Version)

The coordinated digital-intelligent and green transformation in the manufacturing industry serves as a key lever for accelerating the sector’s progress towards intelligence, greenization, and integration. This study defines the connotation and key characteristics of the coordinated digital-intelligent and green transformation, constructs a theoretical analysis framework, identifies its current status and challenges, and proposes a promotion pathway based on above work. Drawing upon theories from digital economics, environmental economics, and industrial economics, this study develops an analytical framework characterized by scenario-driven dynamics, technology-enabled transformation, organizational collaboration, and environmental support. It further proposes actionable pathways, including enhancing scenario supply capacity, accelerating the …

Global Trends In Coordinated Digital-Intelligent And Green Transformation Of Manufacturing: Experience And Implications, Haiping Zhao, Yaxin Zhao, Lingshuo Song, Ling Jian, Jun Wang, Shuwei Zang, Xiujie Wu

Bulletin of Chinese Academy of Sciences (Chinese Version)

The coordinated digital-intelligent and green transformation of manufacturing is emerging as a major direction for advancing the transformation and upgrading of the global manufacturing sector and reshaping industrial competitive advantages. This study systematically analyzes the evolution of this transformation worldwide, the transformation pathways adopted by different economies, and the strategic priorities of key industries. It then examines Germany, the United States, and Japan as representative cases to illustrate their respective approaches and practices. Drawing on China’s existing development foundations and current shortcomings, the study puts forward corresponding policy recommendations. The findings reveal that the global coordinated transformation has progressively moved …

Field Research And Policy Recommendations On Coordinated Digital-Intelligent And Green Transformation Of China’S Traditional Manufacturing Industry—Evidence From Key Traditional Manufacturing Industries In Shandong Province, Dingding Xiao, Peng Hui, Shaoni Liu, Xinxin Du, Laijun Wang, Guilong Zhu, Wenbo Guo

Bulletin of Chinese Academy of Sciences (Chinese Version)

The coordinated digital-intelligent and green transformation of traditional manufacturing is an important pathway for upgrading traditional industries and accelerating the development of a modern industrial system. Based on field research involving more than 20 representative enterprises in Shandong Province across automobile manufacturing, coal processing, textiles, and petrochemicals, this study systematically examines the practical progress, typical models, major constraints, and policy needs associated with this transformation. The findings show that China’s traditional manufacturing sector is shifting from isolated upgrading to system integration, from production-focused transformation to full life-cycle coordination, and from individual-enterprise initiatives to industrial-chain collaboration. Nevertheless, it still faces insufficient …

Progress, Experience, And Recommendations From Pilot Programs For Coordinated Digital-Intelligent And Green Transformation In Ten Regions Of China, Yingtong Chen, Yupeng Shi, Bin Li, Xue Niu, Qiang Ji, Lin Xiang

Bulletin of Chinese Academy of Sciences (Chinese Version)

Coordinated digital-intelligent and green transformation is an important pathway for advancing high-quality manufacturing development. Focusing on the first batch of comprehensive pilot programs for coordinated digital and green transformation launched in 2023, this study combines literature review, text analysis, and comparative case analysis to examine the practices and phased outcomes of ten pilot regions. It identifies three pathways—digital-enabled green transformation, green-driven digital transformation, and integrated digital-green development—and summarizes key experiences in institutional design, infrastructure restructuring, platform innovation, and tool empowerment. The findings show that the pilot regions have adopted differentiated approaches based on their industrial foundations, resource endowments, and development …

Development Assessment And Strategic Recommendations For Integrated Digital-Intelligent And Green Technology In China’S Manufacturing Industry, Hongyan Zhang, Yuting Peng, Yajing Sun, Peng Zhou, Yanfei Zhao, Xiangjun Yang, Chao Zhang

Bulletin of Chinese Academy of Sciences (Chinese Version)

The manufacturing industry is currently under the dual pressure of coordinated digital–intelligent and green transformation, and promoting the deep integration of these two dimensions has become a strategic choice for enhancing industrial competitiveness. Clarifying the current status and future directions of convergence technologies that integrate digital intelligence and green development can help optimize the coordinated transformation pathways for manufacturing, thereby providing strong support for high-quality economic development. Therefore, this study focuses on the technological foundation underpinning the transformation, delineating the development landscape of integrated digital-intelligent and green technologies in manufacturing industry from a patent perspective. The study analyzes the current …

Critical Core Technology Breakthroughs In Large-Scale Models: Industrialization Strategies And Policy Implications, Zhongqi Wu, Yinshan Liu, Tao Dai, Xiaolong Zheng

Bulletin of Chinese Academy of Sciences (Chinese Version)

As a pivotal direction for breakthroughs in key core technologies within the artificial intelligence domain, large-scale models hold strategic significance in securing national scientific and technological sovereignty. This study employs a multidimensional framework encompassing “technological breakthroughs, industrial transformation, and governance policies” to systematically investigate the developmental trajectories and industrialization bottlenecks of large-scale models. At the technological level, while large-scale models exhibit exponential growth in parameter scale and computing power demands, they face critical challenges including the scarcity of high-quality data, insufficient transfer learning capabilities, and reliability-explainability trade-offs. Industrially, these models are reshaping the global industrial chain landscape through a dual-track …

Evolutionary Trajectory Of Ai And Robotics Integration, Jiannan Zhu, Jianfeng Guo, Siyao Liu, Qi Cao

Bulletin of Chinese Academy of Sciences (Chinese Version)

The convergence of artificial intelligence (AI) and robotics is a cornerstone for the intelligent transformation of the physical world. This study conducts a systematic analysis of over 230,000 publications from the Web of Science and WIPO databases between 1982 and 2025 to dissect the evolutionary trajectory of AI and robotics integration since the 20th century. The findings identify four distinct developmental stages—independent exploration, functional coupling, primary intelligence, and intelligent symbiosis—while delineating the key technological breakthroughs and paradigm characteristics of each phase. Furthermore, seven core research thrusts are distilled, including motion planning and autonomous decision-making and perception & environmental understanding. An …

Optimization Of Gas Consumption, Cost And Production Rate For Computerized Numerical Control Oxy-Acetylene Flame Cutters, Eustace K. William, Simon I. Marandu, Enock W. Nshama

Tanzania Journal of Science

This study examined the impact of flame cutting parameters (i.e., cutting speed, plate thickness and nozzle diameter) on oxy-acetylene gas consumption, cost and production rate. A full factorial design of experiments was used to generate 27 experiments, which were conducted using a CNC flame cutter. The analysis of variance (ANOVA) method was used to determine significant process parameters, followed by regression analysis using the MINITAB ® software. The technique for order preference by similarity to ideal solutions (TOPSIS) was used to determine the optimal cutting parameters for minimizing the consumption and cost estimation of oxy- acetylene gas and maximizing the …

Innovation-Driven Development Of Advanced Manufacturing Industry Clusters: Trends, Issues, And Implications For 15th Five-Year Plan, Mu Rongping, Jingjing Guo, Yuchen Li, Qiang Li, Ze Feng, Mengyuan Zhu

Bulletin of Chinese Academy of Sciences (Chinese Version)

Advanced manufacturing industry clusters have emerged as a key driver of global manufacturing transformation and upgrading, playing an increasingly significant role in technological innovation, industrial collaboration, supply chain resilience, and green, low-carbon development. This study systematically analyzes the innovation development trends of advanced manufacturing clusters worldwide, outlining the strategic layouts, policy measures, and implementation pathways adopted by major countries. Based on a comprehensive review of China’s current development status and prominent challenges in this field, the study proposes targeted policy orientations and recommendations. These policy recommendations include strengthening the innovation capacity of clusters, improving collaborative innovation networks, promoting the integration …

Structural Design And Finite Element Analysis Of A 54 Ton Freight Wagon Bolster Test Rig Under Vertical Center Plate Load, Shandy Dwi Prayoga, I Dewa Gede Ary Subagia, I Ketut Adi Atmika, Abdul Rohman Farid, Yunior Lanang Satrio

Journal of Mechanical Engineering Science and Technology (JMEST)

Bolster is one of the bogie's components that receives direct loading from the car body and freight movement. One of the problems that occurs in the bolster is permanent deflection during vertical and transversal static loading. Therefore, a static loading test is required to evaluate the structural strength of the bolster. During the static loading test, a rig is required to hold the bolster so that the bolster is in a fixed position. The rig owned by PT. INKA (Persero) showed a plastic deformation at the vertical center plate load (VCP 5.22P). Therefore, a modified design of the rig is …

Optimization Of Aluminum Coating Deposition Parameters To Enhance The Performance Of Automotive Headlamps, Gulirano Saidakhmedova, Giovanni Maizza

Technical science and innovation

The paper investigates the influence of the optical characteristics of functional coatings applied to automotive reflectors on vehicle active safety parameters, with a focus on the range and intensity of road illumination. The study examines the mathematical relationship between the maximum luminous intensity of a headlamp, the object detection distance, and the reflection coefficient  of an aluminium layer deposited via vacuum thermal evaporation. The main factors driving the degradation of surface reflectivity (including oxidation, thermal degradation of the base coat, and surface roughness) are analysed. It is demonstrated that a decrease in the reflection coefficient during operation directly impairs the …

Trajectory-Based Model Predictive Control For Rotary Crane Sway Suppression With Only Horizontal Boom Actuation, Haryson J. Nyobuya

Tanzania Journal of Engineering and Technology (TJET)

Safety is of biggest importance in construction and industrial activities involving rotary cranes. These cranes are huge and responsible of moving large parts or/and materials from different positions. Now operating these cranes tend to be subdue to pay load oscillations when moving the load for which is extremely dangerous when not suppressed. This study proposes the generation of trajectory using Model predictive control approach with reduced control horizon compared to state horizon. Reduced control horizon design reduces computational time for trajectory generation while maintaining the pay-load sways to a minimum. In this approach the complex dynamic model is reduced to …

Enhancing The Barrier And Mechanical Properties Of Kraft Paper For Food Packaging Using Poly (Lactic Acid) Coatings Via Dip-Coating Technique, Putu Hadi Setyarini

Makara Journal of Science

Moisture-resistant kraft paper is important for food packaging because it helps preserve product quality and extend shelf life. However, untreated kraft paper exhibits limited barrier performance owing to the porous and hydrophilic nature of its cellulose structure. Herein, the mechanical and barrier properties of kraft paper were enhanced by applying poly (lactic acid) (PLA) coatings using a dip-coating technique with PLA concentrations ranging from 1 to 5 g/100 mL and either single- or double-dip-coating cycles. The results showed that increasing the PLA concentration and applying a double dip-coating treatment consistently improved coating thickness, tensile strength, elongation at break, water resistance, …

Vibration Diagnostics For Industrial Machinery: From Signal Processing To Deep Learning, Walid M. Shewakh

Emirates Journal for Engineering Research

When machines break down unexpectedly, it costs factories a lot of money and can even put workers at risk. That is why vibration analysis has become such a big deal in predictive maintenance. By listening to how a machine vibrates, engineers can often tell something is wrong before the whole thing falls apart. This paper looks at how we have gotten better at this over the years. We started with fairly basic signal processing, things like Fourier transforms that have been around for ages, and now we are seeing some really interesting work with neural networks and deep learning. I …

Implementation Of The Fourth Industrial Revolution Technologies In Tanzania’S Downstream Oil And Gas Industries, Vitalis John Mwinyi

Tanzania Journal of Engineering and Technology (TJET)

The advent of the fourth industrial revolution (IR4.0) has resulted in the digital transformation of multiple sectors of the economy due to the disruptive nature of the technologies driving the revolution. The technologies have already found their way into the oil and gas industries across the globe, especially in upstream, midstream, and downstream operations. However, the degree of implementation is not the same for these operations, considering the complexities involved, integrated process, the associated risk and investment cost, among others. This study aimed to establish the implementation level of IR4.0 technologies in the downstream operations. A survey method was employed …

Manufacturing Of Functional Surface Coatings In The Automotive Industry, Gulirano Saidakhmedova

Technical science and innovation

The development of environmentally sustainable technologies for material processing represents one of the most pressing scientific and technical challenges in modern industrial production. This issue is particularly relevant to the automotive industry, where growing demands for energy efficiency, durability, and environmental safety necessitate the adoption of advanced manufacturing methods. Special attention is given to developing vacuum-based, import-substituting equipment and technologies for producing functional coatings from composite materials with predefined physical, mechanical, and optical properties, including reflective and protective characteristics. Current requirements for mechanical engineering products and production technologies drive the need for innovative approaches to material processing and specialized technical …

Multi-Criteria Decision Making Methods In The Organisations' Maturity Assessment: Prisma And Delphi Techniques Perspectives, Jailos Mrisho Mzumile, Victoria Mahabi, Ismail W. R. Taifa

Tanzania Journal of Engineering and Technology (TJET)

Researchers often find it challenging to identify the appropriate Multi-Criteria Decision Making Methods (MCDM) to employ in various research areas that involve prioritising conflicting alternatives or criteria. A systematic literature review was conducted using the PRISMA technique to determine the most frequently and commonly employed MCDM methods in assessing organisational maturity across its functional areas. A total of 120 articles were identified for review, and a bibliometric analysis was conducted to map the relationships within the identified articles using VOSviewer 1.6.20 software. Moreover, frequent content analysis was performed to determine the most frequently employed MCDM methods in assessing an organisation’s …

Full Factorial Design Of Carbon Content And Heating Temperature On Height Reduction In Bonnell Springs, Yurida Ekawati, Cendana Anggun Sasmitha, Mochamad Syamsul Ma’Arif

Journal of Mechanical Engineering Science and Technology (JMEST)

The durability of Bonnell springs, which are widely used in the manufacture of spring beds, is often compromised by height reduction during use, which negatively impacts product comfort and quality. This study aims to minimize spring height reduction by investigating the effects of heating temperature and carbon content in the spring steel. A full factorial experimental design was applied using two factors: heating temperature (250°C, 260°C, and 270°C) and carbon content (0.72%, 0.73%, and 0.74%). Nine treatment combinations were tested, with five replicates each, and the height reduction values were measured after 100 compression cycles. The data were analyzed using …

Experiential Learning And The Revitalization Of Manufacturing Education At The University Of Dayton, Sean Cahill

Research and Reflection on Learning and Teaching in Higher Education

This perspective paper explores the role of experiential learning in preparing future-ready manufacturing engineers at the University of Dayton, set against the backdrop of Dayton’s legacy as an industrial innovator and the broader national movement to revitalize domestic manufacturing. As automation, cyber-physical systems, and Industry 4.0 technologies reshape the manufacturing landscape, there is a growing need for engineers who possess both technical fluency and systems-thinking capabilities. To meet this need, the manufacturing engineering technology department implemented hands-on, integrated lab-and-lecture modules through support from the Experiential Learning Innovation Fund for Faculty (ELIFF). Grounded in Kolb’s Experiential Learning Theory and constructivist learning …

Optimization Of Surface Integrity And Fatigue Life In Hard Turning Of K110 Tool Steel, Y. A. Mashal, Mohamed G. Yousef, M. H. El-Axir

Journal of Engineering Research

The influence of various machining process parameters on surface integrity elements (e.g. surface roughness and surface residual stress) and fatigue life of hard metals is an important area of engineering. This study investigates the effect of various turning parameters on the surface integrity and fatigue life of K110 hard tool steel. The determination of residual stress was performed by a non-destructive testing technique using X-ray diffraction analysis (XRD). The experimental work extended to perform fatigue experiments using rotary bending machine which was designed and manufactured to assess the fatigue behavior under rotating bending stresses. In this investigation, single optimization of …

Research On Technology Opportunity Identification By Integrating Technology Attribute Analysis And Competitive Environment Scanning —— A Case Study Of Industrial Robots, Daobin Gao

Journal of Scientific Information Research

[Purpose/significance] Placing technology opportunity identification in the perspective of technology attribute analysis and competitive environment scanning provides intelligence support for enterprises to select technology opportunities and formulate technology competitive strategies in complex and changing market competition environments.

[Method/process] Using patents as the data source, first, the BERTopic model is used to explore potential technical topics, Secondly, starting from the technical attributes, and from both global and local perspectives, we propose indicators of technical importance and technical attention, and use their cross screening to select candidate sets of technical opportunities, Finally, a market competition intensity index that takes into account market …

Using Predictive Analytics To Reduce Small Business Cost Estimation Error, Diana Solt

Journal of Applied Packaging Research

Small and medium packaging companies generally employ the use of custom-developed quoting programs to bid goods and services. Custom bid programs (e.g. Excel) are used to capture the company-specific costs of production. The inputs of variable costs, such as machine rate and scrap rate, are critical to get correct; however, companies often rely on educated guesses and industry expertise to quote packaging products to end-users. Due to the guesswork involved there can be a financial difference between the quoted costs and actual costs. This variance is often the cause of significant lost dollars. Price, if not determined correctly, could negatively …

Theoretical Analysis Of The Fiber Flow Movement Under The Influence Of Columns, Avazbek Azamatovich Obidov, Rashid Gulomjonovich Rakhimov

Technical science and innovation

During the study, the optimal design for testing the improved fiber cleaning device was initially selected, and a process flow diagram of the fiber cleaning chamber was created for theoretical studies. According to this process flow diagram, based on theoretical studies, the behavior of fibers in the grate of the fiber cleaning device was studied, and the effect of changing the geometric parameters of the grates on the cleaning efficiency was determined. Using the developed mathematical model, graphs were constructed for the dependence of the fiber flow rate on the angle of coverage at different values of the angular speeds …

Effects Of Processing Parameters On Kerf Cutting Quality Following Abrasive Waterjet Slotting Of Ti-6al-4v/Cfrp/Al7075 Stacks, Abeer Eisa, Abdulaziz Elshinawi, Mohamed Fattouh

Journal of Engineering Research

Abrasive water jet machining (AWJM) presents a viable substitute to traditional machining methods for cutting straight kerfs in Ti-6Al-4V/CFRP/Al7075 composite stacks. This study investigated the influences of various process settings, namely the hydraulic pressure (P), traverse speed (V), and stand-off distance (SOD) on kerf characteristics, including the kerf geometry (W_k), taper angle (θ_K), roughness (R_a), and the material removal (MRR). The metal plates, including Ti-6Al-4V and Al7075, exhibited a positive taper angle, whereas the CFRP composite plate revealed a negative taper angle across …

Effect Of Build Orientation On Tensile Properties And Fractography Of Additive Manufactured Inconel 718 Alloy, Ajay Kumar Maurya, Amit Kumar, Swarnambuj Suman

ASEAN Journal on Science and Technology for Development

The additive manufacturing (AM) technique “Direct Metal Laser Sintering (DMLS)” is used to create 3D objects directly from 3D design data. A lightweight and complexity-free part without any expensive tooling can be fabricated easily using this method, but it is still challenging to achieve the desired mechanical strength from AM parts, as the mechanical properties of AM-produced parts vary with orientation, scan strategy, and process parameters. Inconel 718 alloy is most commonly utilized in the aerospace and automotive industries, because of its high resistance to corrosion and excellent mechanical qualities. This work presents a study to investigate the orientation-based mechanical …

Emerging Productivity And Advanced Equipment Manufacturing: Issues, Reflections, And Practices, Jianlin Cao

Bulletin of Chinese Academy of Sciences (Chinese Version)

An important aspect of developing new quality productivity is utilizing the latest scientific and technological advancements for industrial upgrading, which includes developing emerging industries (high-tech industries) and transforming traditional industries. The weakness in advanced equipment manufacturing is a key challenge in China’s current industrial upgrading. This study, based on the global distribution of manufacturing enterprises, proposes a classification of four types of enterprises. It explains the reasons behind China’s lack of the fourth type of enterprise (those capable of integrating the latest technological achievements into their produced equipment) and the difficulties in cultivating and developing such enterprises. The study also …

Research On Development Status And Strategy Of Advanced Materials In Guangdong-Hong Kong-Macao Greater Bay Area, Ziwei Zhao, Can Wang, Weihua Wang, Qingli Huang

Bulletin of Chinese Academy of Sciences (Chinese Version)

Advanced materials are an important source of new quality productivity. Guangdong-Hong Kong-Macao Greater Bay Area is now facing the internal and external pressure of manufacturing upgrading, and there is an urgent need to play the leading and supporting role of advanced materials in the construction of modernized industrial system. This study combs through the basic situation of the development of materials science and industry in Guangdong-Hong Kong-Macao Greater Bay Area, analyzes its advantages, characteristics and problems in depth, and puts forward a number of suggestions around how to develop materials science, technology, and industry in the Greater Bay Area.

Ai-Driven Innovation And Development In Manufacturing: An Overview Of Trends, Issues, And Suggestions, Rongping Mu, Jingjing Guo, Yuchen Li, Qiang Li, Chun Jiang, Ze Feng, Guowei Dong

Bulletin of Chinese Academy of Sciences (Chinese Version)

Artificial intelligence technology has become a key force in driving innovation and development in global manufacturing industries, and its application in production automation, intelligent management, and other areas has become an important trend for innovation and development of manufacturing in all countries. This study comprehensively analyzes the innovation and development trend driven by artificial intelligence in global manufacturing, outlines the policies and measures of major countries in promoting the innovation and development of the manufacturing industries driven by artificial intelligence. It also points out the current situation and problems of the manufacturing’s innovation and development driven by artificial intelligence in …