Automotive Engineering Commons^™

Enhancing Engine Block Quality By Reducing Metal Chips In Porosities - A Case Study, Santosh Kumar Kurella

Morehead State Theses and Dissertations

A thesis presented to the faculty of the College of Science and Technology at Morehead State University in partial fulfillment of the requirements for the Degree of Master of Science by Santosh Kumar Kurella on March 25, 2009.

Warning! Engineers In Training: Introducing Middle School Students To Industrial Engineering, Its Usefulness, And Its Applications, M. Grubb, A. Berger, D. Browning, M. Mayorga, Laine Mears

Publications

The McCants Middle School Pre-engineering class is designed to teach engineering skills to students with a predisposition for and interest in math and science. This team’s initiative is to use Industrial Engineering tools to enhance the existing pre-engineering course curriculum. The purpose of this study is to make middle school students better aware of an engineer’s thought process as it pertains to effectively planning and working on projects, and to measure the impact of our influence. Through this study, we want to improve the overall quality of the student’s projects and ultimately increase the retention and quantity of students interested …

Wireless Local Positioning System, Seyed A. Zekavat

Michigan Tech Patents

A method of locating mobiles via a dynamic base station. The method includes transmitting a first wireless signal from the dynamic base station at a first time, and receiving the first wireless signal at the mobile. The method also includes transmitting a second wireless signal from the mobile in response to receiving the first wireless signal, and receiving the second wireless signal at the dynamic base station at a second time. The method also includes determining a time difference between the first time and the second time, determining an angle of arrival of the second wireless signal, and locating the …

Exploiting A Gsm Network For Precise Payload Delivery, Eugene A. Bourakov, Oleg A. Yakimenko, Nathan Slegers

Faculty Publications - Biomedical, Mechanical, and Civil Engineering

This paper introduces the novel concept of using a GSM network for command of and communications with multiple aerial delivery systems. The research prototype of such a system, Snowflake-N, allows communicating with other network clients via a commercial Blackberry Curve 8310 handheld over a Bluetooth connection. A new architecture allows reassigning targets and sending other relevant commands (via web interface, by voice, data, or text messages) to an onboard autopilot, which is within a network reach, from any place in the world. Similarly, a current position of the descending system and target assignment can be viewed from any computer connected …

Optimal Control For Terminal Guidance Of Autonomous Parafoils, Nathan Slegers, Oleg A. Yakimenko

Faculty Publications - Biomedical, Mechanical, and Civil Engineering

This paper deals with the development of guidance, navigation and control algorithms for a prototype of a miniature aerial delivery system capable of high-precision maneuvering and high touchdown accuracy. High accuracy enables use in precision troop resupply, sensor placement, urban warfare reconnaissance, and other similar operations. Specifically, this paper addresses the terminal phase, where uncertainties in winds cause most of the problems. The paper develops a six degree-of-freedom model to adequately address dynamics and kinematics of the prototype delivery system and then reduces it to a two degrees-of-freedom model to develop a model predictive control algorithm for reference trajectory tracking …

Comment On "Three-Dimensional Ascent Trajectory Optimization For Stratospheric Airship Platforms In The Jet Stream", Nathan Slegers, Ainsmar X. Brown

Faculty Publications - Biomedical, Mechanical, and Civil Engineering

No abstract provided.

Drive-By Shootings, John Alfred Heitmann

History Faculty Publications

Although often associated with Southern California and young gang behavior, the drive-by shooting became commonplace during the 1990s across America.

Development And Testing Of The Miniature Aerial Delivery System Snowflake, Oleg A. Yakimenko, Nathan Slegers, Robyn A. Tiaden

Faculty Publications - Biomedical, Mechanical, and Civil Engineering

This paper discusses the current status of the development of the miniature aerial delivery system to be further employed in a variety of different research projects. It starts from the overall description of the system and proceeds with the discussion of the test results performed so far. Specifically, it addresses the effects of the changing ground winds on touchdown accuracy. The paper ends with conclusions and recommendations.

Auto Racing, John Alfred Heitmann

History Faculty Publications

As a consequence of new sponsors, personalities, race tracks, and television exposure, automobile racing — and in particular NASCAR — reached unprecedented popularity during the 1990s. Indeed, NASCAR became a "way of life" for many Americans.

Automobile Industry, John Alfred Heitmann

History Faculty Publications

During the 1990s, the American automobile industry was transformed in terms of products, leadership strategies, organization, and technology. Increasingly, the American industry has evolved into part of a global web of manufacturers, parts suppliers, and consumers.

Understanding Practical Limits To Heavy Truck Drag Reduction, Drew Landman, Richard Wood, Whitney Seay, John Bledsoe

Mechanical & Aerospace Engineering Faculty Publications

A heavy truck wind tunnel test program is currently underway at the Langley Full Scale Tunnel (LFST). Seven passive drag reducing device configurations have been evaluated on a heavy truck model with the objective of understanding the practical limits to drag reduction achievable on a modern tractor trailer through add-on devices. The configurations tested include side skirts of varying length, a full gap seal, and tapered rear panels. All configurations were evaluated over a nominal 15 degree yaw sweep to establish wind averaged drag coefficients over a broad speed range using SAE J1252. The tests were conducted by first quantifying …

Hydrogen Production Through The Process Of Electrolysis Can Benefit Fuel Conservation In Automobiles, Wade D. Stahr

Graduate Research Papers

Every day over 8.5 million barrels of gasoline are consumed in America alone. Since fuel prices have skyrocketed there is more need than ever for a fuel-conserving device that the public can use in any automobile and will result in true savings both financially and environmentally. Many people and organizations have talked about an all hydrogen-powered vehicle; while this is a wonderful concept, the actuality of it happening throughout the entire country is less that probable. Due to many factors, mainly financial, the use of hydrogen to power vehicles on a mass scale could take many years to incorporate. However, …

Use Of Variable Incidence Angle For Glide Slope Control Of Autonomous Parafoils, Nathan Slegers, Eric Beyer, Mark Costello

Faculty Publications - Biomedical, Mechanical, and Civil Engineering

Strictly speaking, most autonomous parafoil and payload systems possess only lateral control, achieved by right and left parafoil brake deflection. An innovative technique to achieve direct longitudinal control through incidence angle changes is reported. Addition of this extra control channel requires simple rigging changes and an additional servoactuator. The ability of incidence angle to alter the glide slope of a parafoil and payload aircraft is demonstrated through a flight-test program with a microparafoil system. Results from the flight-test program are synthesized and integrated into a six degree-of-freedom simulation. The simulation model is subsequently used to assess the utility of glide …

Open-Loop Velocity Planning To Mitigate The Stiction Effect In Pushing Positioning, Laine Mears, Thomas Kurfess

Publications

No abstract provided.

Rolls Royce Declares Bankruptcy, John Alfred Heitmann

History Faculty Publications

Despite more than sixty years of engineering excellence, Rolls-Royce failed in its attempt to design and manufacture a radically new jet engine to meet contractual obligations with the Lockheed Corp. Consequently, both British and U.S. governments had to step in to avoid an unprecedented economic catastrophe.

Quality And Inspection Of Machining Operations: Review Of Condition Monitoring And Cmm Inspection Techniques 2000 To Present, John T. Roth, Laine Mears, Dragan Djurdjanovic, Xiaping Yang, Thomas Kurfess

Publications

In order to consistently produce quality parts, many aspects of the manufacturing process must be carefully monitored, controlled, and measured. The methods and techniques by which to accomplish these tasks has been the focus of numerous studies in recent years. With the rapid advances in computing technology, the complexity and overhead that can be feasibly incorporated in any developed technique has dramatically improved. Thus, techniques that would have been impractical for implementation just a few years ago can now be realistically applied.

This rapid growth has resulted in a wealth of new capabilities for improving part and process quality and …

Selection Of The Spraying Technologies For Over-Coating Of Metal-Stampings With Thermo-Plastics For Use In Direct-Adhesion Polymer Metal Hybrid Load-Bearing Components, M. Grujicic, V. Sellappan, Laine Mears, X. Xuan, Norbert Seyr, Marc Erdmann, Jochen Holzleitner

Publications

The suitability of various polymer-powder spraying technologies for coating of metal-stampings used in polymer metal hybrid (PMH) load-bearing automotive-component applications is considered. The suitability of the spraying technologies is assessed with respect to a need for metal-stamping surface preparation/treatment, their ability to deposit the polymeric material without significant material degradation, the ability to selectively overcoat the metal-stamping, the resulting magnitude of the polymer-to-metal adhesion strength, durability of the polymer/metal bond with respect to prolonged exposure to high-temperature/high-humidity and mechanical/thermal fatigue service conditions, and compatibility with the automotive body-in-white (BIW) manufacturing process chain. The analysis revealed that while each …

Internet Enabled Remote Driving Of A Combat Hybrid Electric Power System For Duty Cycle Measurement, Jarrett Goodell, Marc Compere, Wilford Smith, Mark Brudnak, Mike Pozolo, Et Al.

Publications

This paper describes a human-in-the-loop motion-based simulator interfaced to hybrid-electric power system hardware, both of which were used to measure the duty cycle of a combat vehicle in a virtual simulation environment. The project discussed is a greatly expanded follow-on to the experiment published in [1,7]. This paper is written in the context of [1,7] and therefore highlights the enhancements. The most prominent of these enhancements is the integration (in real-time) of the Power & Energy System Integration Lab (P&E SIL) with a motion base simulator by means of a “long haul” connection over the Internet (a geographical distance of …

A General Engineering Technology Program In Motorsports Technology, Gary Crossman, Anthony Dean

Engineering Technology Faculty Publications

Southside Virginia, in particular the cities of Danville, Martinsville and the surrounding area, is the home of Virginia International Raceway and a rapidly growing motorsports industry. There is a strong need for educational opportunities to support manufacturing and related industries in this region. In the early 2000’s Patrick Henry Community College in Martinsville established an associate of applied science degree in Motorsports Technology to help meet the need for technical support personnel. As the industry has grown it has become evident that engineers and technologists are needed at the baccalaureate and masters levels. Old Dominion University (ODU), located in Norfolk, …

Real-Time System Identification For Impact-Based Part Positioning, Laine Mears, Jeannie Falcon

Publications

Simplified part positioning in manufacturing has been achieved using pushing or tapping actuation in place of more complex pick-and-place systems. However, positioning by impact introduces a new source of uncertainty: interfacial frictional effects of sliding, which can result in an uncontrollable and often poorlypredictable actuation distance. The described work provides a friction-based dynamic model of the sliding distance after impact that is used to predict static friction characteristics. A prototype system is simulated and validation data used to improve the model. A control algorithm is also described, tested and validated over a range of actuated masses.

Soldier/Hardware-In-The-Loop Simulation-Based Combat Vehicle Duty Cycle Measurement: Duty Cycle Experiment 2, Mark Brudnak, Mike Pozolo, Victor Paul, Syed Mohammad, Marc Compere, Et Al.

Publications

This paper describes a human-in-the-loop motion-based simulator interfaced to hybrid-electric power system hardware both of which were used to measure the duty cycle of a combat vehicle in a virtual simulation environment. The project discussed is a greatly expanded follow-on to the experiment published in [1]. This paper is written in the context of [1] and therefore highlights the enhancements. The most prominent of these enhancements is the integration (in real-time) of the Power & Electric System Integration Lab (P&E SIL) with a motion base simulator by means of a “long haul” connection over the Internet (a geographical distance of …

Variable Structure Observer For Control Bias On Unmanned Air Vehicles, Nathan Slegers, Mark Costello

Faculty Publications - Biomedical, Mechanical, and Civil Engineering

No abstract provided.

Use Of Dynamic Incidence Angle For Glide Slope Control Of Autonomous Parafoils, Nathan Slegers, Eric Beyer, Mark Costello

Faculty Publications - Biomedical, Mechanical, and Civil Engineering

Strickly speaking, most autonomous parafoil and payload aircraft possess only lateral control, achieved by right and left parafoil brake deflection. An innovative new technique to achieve direct longitudinal control through dynamic incidence angle changes is reported. Addition of this extra control channel requires simple rigging changes and an additional servo actuator. The ability of dynamic incidence angle to alter the glide slope of a parafoil and payload aircraft is demonstrated through a flight test program with a micro parafoil system. Results from the flight test program are synthesized and integrated into a 6 degree-of-freedom simulation. The simulation model is subsequently …

Impulsive-Actuation Part Positioning Through Constrained Energy Balance Planning, Laine Mears, Thomas R. Kurfess

Publications

Impulsive actuation has been researched in the past two decades as an inexpensive alternative to multi-degree-of-freedom precision positioning systems. The position of a sliding workpiece can be controlled by a 2-degree-offreedom actuation system through simple pushing path planning. However, the final part position as a result of the last touch of the actuator is subject to uncertainty in the friction model used for actuation planning, particularly the free-sliding distance undergone by the workpiece after losing contact with the actuator. This paper first reviews an impact planning method, then augments it using a restitutionbased model that results in an explicit actuator …

Robust Control Techniques Enabling Duty Cycle Experiments Utilizing A 6-Dof Crewstation Motion Base, A Full Scale Combat Hybrid Electric Power System, And Long Distance Internet Communications, Marc Compere, Jarrett Goodell, Miguel Simon, Wilford Smith, Mark Brudnak

Publications

The RemoteLink effort supports the U.S. Army's objective for developing and fielding next generation hybrid-electric combat vehicles. It is a distributed soldierin- the-Ioop and hardware-in-the-Ioop environment with a 6-DOF motion base for operator realism, a full-scale combat hybrid electric power system, and an operational context provided by OneSAF. The driver/gunner crewstations rest on one of two 6-DOF motion bases at the U.S. Army TARDEC Simulation Laboratory (TSL). The hybrid power system is located 2,450 miles away at the TARDEC Power and Energy System Integration Laboratory (P&E SIL). The primary technical challenge in the RemoteLink is to operate both laboratories together …

Real-Time Identification Of Sliding Friction Using Labview Fpga, Laine Mears, Jeannie S. Falcon, Thomas R. Kurfess

Publications

Friction is present in all mechanical systems, and can greatly affect system stability and control in precision motion applications. In this paper, we present application of a frictional model to trajectory planning of a part centering system with real-time identification of model parameters through system force and position response. This identification is carried out using LabVIEW motion control software and digital signal processing (DSP) and field-programmable gate array (FPGA) hardware. A comparison of hardware performance for force measurement is also made.

Energy Efficient Process Heating: Insulation And Thermal Mass, Kevin Carpenter, J. Kelly Kissock

Mechanical and Aerospace Engineering Faculty Publications

Open tanks and exterior surfaces of process heating equipment lose heat to the surroundings via convection, radiation, and/or evaporation. A practical way of reducing heat loss is by insulating or covering the surfaces. This paper presents methods to quantify heat loss and energy savings from insulating hot surfaces and open tanks. The methods include radiation and evaporation losses, which are ignored by simplified methods. In addition, thermal mass, such as refractory, conveyor and racking equipment, acts as a heat sink and increases heating energy use in process heating applications. This paper presents lumped capacitance and finite-difference methods for estimating heat …

Energy Efficient Process Heating: Managing Air Flow, Kevin Carpenter, J. Kelly Kissock

Mechanical and Aerospace Engineering Faculty Publications

Much energy is lost through excess air flow in and out of process heating equipment. Energy saving opportunities from managing air flow include minimizing combustion air, preheating combustion air, minimizing ventilation air, and reconfiguring openings to reduce leakage.

This paper identifies these opportunities and presents methods to quantify potential energy savings from implementing these energy-savings measures. Case study examples are used to demonstrate the methods and the potential energy savings.The method for calculating savings from minimizing combustion air accounts for improvement in efficiency from increased combustion temperature and decreased combustion gas mass flow rate.

The method for calculating savings from …

Nonlinear Model Predictive Control Technique For Unmanned Air Vehicles, Nathan Slegers, Jason Kyle, Mark Costello

Faculty Publications - Biomedical, Mechanical, and Civil Engineering

A nonlinear model predictive control strategy is developed and subsequently specialized to autonomous aircraft that can be adequately modeled with a rigid 6-degrees-of-freedom representation. Whereas the general air vehicle dynamic equations are nonlinear and nonaffine in control, a closed-form solution for the optimal control input is enabled by expanding both the output and control in a truncated Taylor series. The closed-form solution for control is relatively simple to calculate and well suited to the real time embedded computing environment. An interesting feature of this control law is that the number of Taylor series expansion terms can be used to indirectly …

Toyota 180l Spiral Radiator Hose Design To Six Sigma Goal, Tay-Shing Chen

Morehead State Theses and Dissertations

A thesis presented to the faculty of the College of Science and Technology at Morehead State University in partial fulfillment of the requirements for the Degree of Master of Science by Tay-Shing Chen on December 2, 2005.