Analysis Of 3d Printer Schedule, Colin B. Mclane

Industrial and Manufacturing Engineering

With recent innovations in technology, 3D printing has become a rapidly expanding manufacturing method that is being used for a wide range of applications. Their ability to build parts layer by layer instead of cutting away initial material allows this method to have almost no wasted material, creating the potential for a much more efficient, cost effective process. In order to continue the growth of this manufacturing strategy, the performance of 3D printers need to be enhanced to ensure equal or higher quality of produced parts in comparison to other manufacturing methods that are more commonly used. One important part …

Cost Effective Analysis Of Big Data, Steven J. Litzsinger, Nehad Dababo

Industrial and Manufacturing Engineering

Executive Summary

Big data is everywhere and businesses that can access and analyze it have a huge advantage over those who can’t. One option for leveraging big data to make more informed decisions is to hire a big data consulting company to take over the entire project. This method requires the least effort, but is also the least cost effective. The problem is that the know-how for starting a big data project is not commonly known and the consulting alternative is not very cost effective. This creates the need for a cost effective approach that businesses can use to start …

Design Of An Automated Vehicle Detection System For Bicycles: Fireworks Cycling Sensor, Jason Cheng, Peter Kim, Tory Morgan, Clayton Young

Industrial and Manufacturing Engineering

Abstract

This report explores the necessity for increased cyclist safety in urban settings, leading to the birth of a product which aims to drastically reduce the risk of accidents while heightening the sense of safety overall. The project outlines and details the product development process of a consumer-friendly vehicle detection system, with a holistic scope which includes technical rapid prototyping and coding, team dynamics, decision making process, and change management. Two formal prototypes were developed before a functional final product was identified and constructed, each iteration drastically improving practicality and efficiency of detection. The final product underwent extensive testing in …

Economic Analysis And Justification For Automated Welding Systems, Roxanne Raye

Industrial and Manufacturing Engineering

This report looks at designing a new welding process for a company in the Oil & Gas industry, ensuring method consistency and performance quality of their steel drill bit while increasing overall production. The current product is welded manually with a flux core wire, resulting in high cycle times and numerous cases of required rework.

The use of automation systems will be analyzed for their increased consistency, quality, safety, and production estimates. Specifically robotic cell design will be considered, since it can work on more parts with fewer operators, adding efficiency and flexibility to the production floor. Other areas of …

Dcpp/Polygait Inventory Control System, Logan Pace, Robert Garlinghouse

Industrial and Manufacturing Engineering

This report discusses a proposed system to improve upon inventory management issues experienced in the M&TE Tool room for the PG&E Diablo Canyon Power plant. Effective inventory tracking and management is an important characteristic of any organization handling physical assets, and without the proper system in place, companies may lose expensive items and waste time by not having equipment available when needed. The tool room is experiencing inventory shrinkage of M&TE equipment nearing $100,000 per year largely because of an inefficient checkout system that fails to keep employees accountable for the tools they check out. Even more costly than the …

Quality Improvement At Patio Pacific, Petdoors, Tri Minh Nguyen, In Woo Suh

Industrial and Manufacturing Engineering

Quality is key in manufacturing any type of product. Customer expectations only rise with time, and it has become more crucial than ever for companies to produce quality products to survive. This project sets out to improve quality of flagship products at Patio Pacific. This report contains the background of the company, Patio Pacific, the process of finding critical problems, and the methodology to solve them.

Customer returns and inquiries have the ability to eat up cash flow in any type of company. This senior project sets out with introduction of the project that explains how the project came about, …

Freedom Ski, Toby A. Goldsteinholm, Ashley Scharff, Justin Satnick, Markus Rutner

Mechanical Engineering

The current availability of water skis for people who are paraplegic or quadriplegic is very limited. The aim of our project is to design a system that improves upon the current models of specialized water skis. Our intent is to create a waterski system that is structurally stable and handles responsively, in order to ensure that anyone is capable of effectively using our system to waterski.

The main client of our project is Quality of Life Plus, an organization that aims to aid veterans of the armed forces who have physical disabilities to still enjoy a good quality of life. …

Cal Poly Dining: The Avenue Redesign, Eric Calbonero, Derek Nollsch, Casey Reilly

Industrial and Manufacturing Engineering

Executive Summary

Campus Dining is planning to close VG’s Cafe during the 2015-2016 school year; as a result, the remaining restaurants on campus need to accommodate the additional student demand. The student team consisting of Eric Calbonero, Derek Nollsch, and Casey Reilly met with Campus Dining’s Director of Operations, Greg Yeo, about this issue—he directed the team toward a redesign of The Avenue Food Court. To redesign The Avenue, the project team focused on several key deliverables as follows:

• Study current customer trends in The Avenue

• Develop a proposed facilities layout and design

• Perform a capacity analysis of The Avenue …

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San Luis Obispo Children's Museum: The Circuit Lab, Megan Garcia, Victoria Higgins, Michael Xie

Industrial and Manufacturing Engineering

Executive Summary

Over a nine month period, the senior project team worked closely with the San Luis Obispo Children’s Museum to develop a new interactive exhibit for the museum’s Science, Technology, Engineering, and Mathematics (STEM) floor. The initial budget given for this project was $3,000. The museum’s requirements for a new exhibit were that it must be safe for young children to use, require minimal supervision, is interactive, has learning objectives, and is economically feasible and sustainable. The team chose to build an exhibit that would teach young children about simple circuitry and electronics.

First, extensive research of circuits, children’s …

Human Powered Vehicle Frame Design, Matthew S. Allen, Peter B. Aumann, Trent J. Hellmann

Mechanical Engineering

This report discusses the Human Powered Vehicle Frame Design senior project’s contributions to the design, manufacture, testing, and competition of the Cal Poly Human Powered Vehicle Club’s 2015 vehicle, Sweet Phoenix. The project’s guiding rules and timeline were dictated by the ASME Human Powered Vehicle Challenge (HPVC), held in April 2015. The Club sought to improve upon its previous vehicle, Aria, which suffered from a range of faults including a catastrophic structural failure at the 2014 HPVC. Largely in response to this failure, the Frame Design project’s major focus was Sweet Phoenix’s frame, from concept to manufacturing. During the design …

Innovative Connectivity Ensuring Education (I.-C.E.E.), Luke Cole, Andrew Ma, Nicholas Ross, Daniel Williams

Electrical Engineering

This is the critical design review for the Telepresence/Telerobotic Technology for Children with Disabilities Project by team I.- C.E.E. (Innovative Connectivity Ensuring Education). This report details our telepresence system design for our client (Nathan Stilts) including design choices/justification, testing verification and procedures, and chosen components for implementation. There are seven chapters in total starting with introductory/background information followed by hardware and software design, verification, and testing and concludes with the current status of the project and what future work may need to be included.

Deltronic Solutions Delta 3d Printer, Ramon Santos, Justin James, Taylor Chris, Stephen Marshall, Paul Maalouf

Mechanical Engineering

The Delta 3D Printer project is a 2014-2015 Cal Poly ME senior project sponsored by Dr. Jose Macedo, Professor and Department Chair of the Cal Poly IME Department; Yaskawa America, Inc., industry-leading producer of high-quality electronic drives and motors; and Bell-Everman, Inc., producer of high-precision embedded motion systems. The Delta 3D Printer project was conceived by Dr. Macedo as a collaboration between Cal Poly engineering and Yaskawa America. The majority of delta 3d printers on the market utilize stepper motors to control the print head motion. The 3D printer for this project was designed to use servo motors instead of …

Vibration Table For Environmental Chamber, Michael Czabaranek, Dylan De Caussin

Mechanical Engineering

No abstract provided.

Tesseract, Edgar Uribe, Vanessa Faune

Mechanical Engineering

PolySat is a student-run, Cal Poly research program in which students develop small satellites, known as CubeSats, to be sent into space. Since the start of the program in 2000, PolySat has developed eight 10cm x 10cm x10cm CubeSats. Recently, the team has developed two satellites of double, and triple, that size for NASA-KSC & AI-Solutions and the National Science Foundation. The recent volumetric expansion has been driven by high demand for further satellite functionality, which necessitates large power generation capabilities. To remain competitive in the growing CubeSat industry, PolySat must develop a platform that can provide enough power to …

Sapien3 Comb Stitch Improvement For Edwards Lifesciences, William Harley, Thomas Pluschkell, John Mctigue, Garrett Reed

Mechanical Engineering

The complete senior project report was submitted to the project advisor and sponsor. The results of this project are of a confidential nature and will not be published at this time.

Transcatheter Heart Valve Subassembly Device, Adam Aslam, Matthew Bezkrovny, Daniel Degree

Mechanical Engineering

No abstract provided.

Warpage And Shape Distortion In Laser Metal Sintering, Xuan Wang

Industrial and Manufacturing Engineering

Selective Laser Sintering (SLS) is the primary method to fabricate metal and ceramic components in additive manufacturing. Due to the anisotropy of powder material, the sintering rate difference will inevitably causes shape change, distortion , and other defects of sintered parts. In this paper, a continuum model was developed to simulate the SLS process. The developed model has been successful to predict sintering kinetics. The impact of processing parameters, such as laser power, scanning speed, hatching distance, and particle size has been studied . The proposed method provides an innovative tool to optimize SLS process parameters.

Improving Connectivity Between Members And Alumni Of Alpha Pi Mu, Ben Patrick Buell, Shannon Elizabeth O'Keefe

Industrial and Manufacturing Engineering

The purpose of this project was to solve the problems of a lack of connectivity between the current members and alumni of Alpha Pi Mu, as well as the lack of incentives for prospective members to join the club. These problems were solved by creating a website that allowed current members to be able to view the complete work experiences of alumni and provided a way to reach out to those alumni directly to network with them. The agile project management system was used to develop the website and helped to successfully complete all of our design requirements listed in …

A Case Study Of Multiple-Use Finish Electrodes For Die-Sinking Edm, Troy A. Robertson

Masters Theses & Specialist Projects

This study examines the use of one finishing electrode to finish multiple dies without remachining the electrode. The multiple-use electrode finishing experiment in this study addresses technology in the die-forging industry. Methods of manufacturing spherical straight bevel forge gear dies have relied on die-sinking Electrical Discharge Machining (EDM) practices that showed great potential for advancement. The focus of this study is solely on the improvements of electrode use in EDM finishing-processes. The surface finish quality itself is not an area of concern other than maintaining that it does not diminish. The focused concern is maximizing the process by using one …

Fusion Of Short-Mid Wavelength Infrared Image And Long Wavelength Image Using Discrete Wavelet Transform For Image Quality Enhancement, Rocky Hedrick

Electrical Engineering Undergraduate Honors Theses

Infrared technology advancements have led to an expansive set of infrared applications in both the private and public sectors. New materials and manufacturing techniques have continued to reduce the cost while improving the quality of infrared cameras, but the cost is still high when compared to the cost versus quality of visible light spectrum cameras. Innovative image processing techniques can be implemented to help bridge this gap between the cost and quality of infrared cameras. The goal of this research is to improve the overall quality of infrared imaging by fusing short-mid wavelength infrared images and long wavelength images of …

Loss On Ignition Using Infrared Heating, Benjamin J. Binoniemi

Masters Theses

The focus of this study is a proof of concept that infrared heating can be used to produce a reliable and rapid method of performing the loss on ignition test. The loss on ignition test is a foundry industry standard test that requires all moisture and volatile organic compounds be vaporized from a sample of foundry sand. The standard test as recommended by the American Foundry Society uses a muffle oven and requires nearly four hours to perform. This new concept performs the same test in approximately ten minutes. The biggest issues with the loss on ignition test are time …

Manipulating The Mass Distribution Of A Golf Putter, Paul J. Hessler Jr.

Senior Honors Projects

Putting may appear to be the easiest but is actually the most technically challenging part of the game of golf. The ideal putting stroke will remain parallel to its desired trajectory both in the reverse and forward direction when the putter head is within six inches of the ball. Deviation from this concept will cause a cut or sidespin on the ball that will affect the path the ball will travel.

Club design plays a large part in how well a player will be able to achieve a straight back and straight through club head path near impact; specifically the …

Parker Hannifin Chainless Challenge 2014-15 Senior Design Project, Matt Pallotta, Nathan Klammer, Kemper Whaley, Jack Rechtin

Mechanical Engineering

California Polytechnic State University has been invited to compete in the Parker Hannifin Chainless Challenge Competition in 2014-15. Cal Poly has chosen a team of mechanical engineering students to take part. We have named our team “Bike Under Pressure” and all references as such refer to the team.

The challenge is to build a bicycle which does not have a solid mechanical connection between the power input of the rider to the power output of the wheel(s). After conducting research into different previous designs and brainstorming designs of their own, Bike Under Pressure developed two conceptual designs. One design featured …

Mechatronics Design Process With Energy Optimization For Industrial Machines, Aderiano Medeiros Da Silva

Dissertations (1934 -)

The need for designing industrial machines with higher energy efficiency, reliability, flexibility, and accuracy has increased to satisfy market demand for higher productivity at reduced costs in a sustainable manner. As machines become more complex, model-based design is essential to overcome the challenges in mechatronic system design. However, a well-designed mechanical system with a well-designed and tuned control system are not sufficient for machines to operate at high-performance conditions; this also heavily depends on trajectory planning and the appropriate selection of the motors controlling the axes of the machine. In this work, a model-based design approach to properly select motors …

The Design For Manufacturing And Assembly Analysis And Redesign Of An Aircraft Refueling Door Hinge Utilizing Additive Manufacturing, Kurt A. Schwarz

Doctoral Dissertations and Master's Theses

In this thesis, an aircraft door hinge assembly provided by Gulfstream Aerospace was analyzed following an established process called DFMA. The hinge was then redesigned to be additively manufactured, which is uncommon currently in industry for load bearing components. It was shown that the Design for Manufacturing (DFM) guidelines were inadequate when applied to the new technology of additive manufacturing (AM). This was primarily due to AM's unique and unprecedented manufacturing capabilities.

A conservative redesign approach was followed due to a limitation in current AM material properties and time available for analysis. Despite this, a significant improvement in weight reduction …

Creating A User-Friendly Personal Wine Collection Inventory Management System, Peter Loddengaard

Industrial and Manufacturing Engineering

This project set out to create a user-friendly wine collection management software. Existing systems were reviewed and discussions with collectors took place to establish the user requirements for this type of inventory management system. This led to the scope of the project being narrowed to making a wine bottle entry form that was quick and easy to use. The programming language, Ruby on Rails, was used to design this system, and learning the software was a large part of the project itself. It was established that four forms would be designed using combinations of two ergonomic factors: an “F” shaped …

Wasco Environmental Chamber System Manifold, Steve Mark Yatco

Industrial and Manufacturing Engineering

This report details the process of designing and producing a manifold that connects ultra-high purity (UHP) pressure and vacuum switches to an air supply so that the parts may be tested in an environmental chamber. Using the DMAIC (define, measure, analyze, improve, and control) methodology of problem solving, progress on the project includes thorough research about the problem, preliminary design solutions, iterative prototyping, and testing specific functionalities. Manufacturing engineering topics of tooling, fixturing, metrology, quality, and machining with manual and computer numerical control (CNC) varieties of both mills and lathes are applied during the course of the project. The report …

Frito-Lay - Supply Chain Impact Analysis, Kerri Blosch, Vincent Phua, Jeffrey Silva

Industrial and Manufacturing Engineering

The snack food company Frito-Lay relies on Route Sales Representatives (RSRs) to stock and maintain shelves of snack foods in every store. Frito-Lay currently does not have a system which can accurately predict cannibalization, or the effects of a store opening or closing on other stores of the same chain in the area. The goal is to sort through 1900 stores in a given metropolitan area to see the effects of cannibalization. In order to tackle the problem, a Microsoft Access program was created to filter stores based on location or whether the store was open for the full three-year …

Process Testing And Improvement Of Tapping Machinery At Lisi Aerospace, Michael James Hester

Industrial and Manufacturing Engineering

This report documents my senior project for California Polytechnic State University San Luis Obispo. I have chosen to do a senior project with Lisi Aerospace. Lisi would like to compare the manufacturer rated cycle count of taps versus an experimental one based on our machines in house. My goal for this project would be to run an experiment on one tapping machine and report on the achievable cycle count for the taps. I plan to do this in several ways including:

• Running extra cycle counts above tap manufacturer recommendations

• Documenting machine failure modes

• Create a process document to be repeated …

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Improving Advertisement Recognition And User Interface Of Gameofwarrealtips.Com, Chad Kihm, Alexander Meyer

Industrial and Manufacturing Engineering

The purpose of this experiment was to determine which location of advertisement would be the most recognized on the Game of War Real Tips website and to improve the website’s user interface by using both quantitative and qualitative data. To accomplish this, two experiments were created. The first experiment was designed to determine which location of advertisement would be recognized most by users. A screen would flash for 0.5 seconds and the subjects would mark where they believed they recognized an advertisement. A statistical analysis was completed to determine whether the location of the advertisement had an effect on the …