Manufacturing Commons^™

Manufacturing: The Qualitative Study Of A Transition To A Green Facility, Brandon David Staves

Masters Theses & Specialist Projects

This qualitative study focused on answering three core questions: How have facilities reduce pollutions in regards to the quality of air, water, land, light and noise? Which Types of pollution reduction projects are more or less successful to implement? What types of pollution are facilities focusing on and why? The results of the 15 companies surveyed show a variety of projects that facilities have used to reduce pollution, it also shows that cost is a major factor in the unsuccessful projects, and that facilities are actively focused on reducing Air, Land, and Water pollution. While the data shows a variety …

The Impact Of Gemba Walks On Preventative Maintenance Productivity, Jake Donald Taylor

Masters Theses & Specialist Projects

Gemba Walks are a tool to get management involvement in areas where the work is taking place. Gemba Walks allow individuals involved first-hand to voice and reduce waste within the process and general operations. This research measured the benefits and improvements Gemba Walks had on the availability of equipment. For example, reducing the number of events that equipment is down for maintenance and its duration to repair these events, therefore improved availability. Maintenance is a critical aspect of keeping a company running, and making improvements found during this research significantly impacted the company by creating lean improvements. The improvements focused …

A Novel Laser-Aided Machining And Polishing Process For Additive Manufacturing Materials With Multiple Endmill Emulating Scan Patterns, Mohammad Masud Parvez, Sahil Patel, Sriram Praneeth Isanaka, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

In additive manufacturing (AM), the surface roughness of the deposited parts remains significantly higher than the admissible range for most applications. Additionally, the surface topography of AM parts exhibits waviness profiles between tracks and layers. Therefore, post-processing is indispensable to improve surface quality. Laser-aided machining and polishing can be effective surface improvement processes that can be used due to their availability as the primary energy sources in many metal AM processes. While the initial roughness and waviness of the surface of most AM parts are very high, to achieve dimensional accuracy and minimize roughness, a high input energy density is …

Poly(2-Hydroxyethyl Methacrylate) Hydrogels For Contact Lens Applications–A Review, Kushendarsyah Saptaji, Nurlaely Rohmatul Iza, Sinta Widianingrum, Vania Katherine Mulia, Iwan Setiawan

Makara Journal of Science

The emerging technology in biomedical engineering requires biocompatible materials, which are also referred to as biomaterials. For a material to be considered biocompatible, it should not interact with human tissues in a harmful way, and vice versa. Various properties of biocompatible materials, such as mechanical and optical properties, have to be considered for different biomedical applications. One of the most popular applications of biomaterials is for contact lenses. Hydrogels, specifically poly(2-hydroxyethyl methacrylate) (PHEMA) hydrogels, are among the most popular ones in ophthalmologic applications, especially in soft contact lenses. This paper reviews the use of PHEMA hydrogels as one of the …

Vacuum Infusion Of Composites: Durability Of Hybrid Large Area Additive Tooling For Vacuum Infusion Of Composites, Nathan Northrup, Jason Weaver, Andy R. George

Faculty Publications

The durability of a hybrid large area additively manufactured fiberglass ABS mold for vacuum infusion of composites was evaluated. The validation was done by designing and fabricating a mold for a custom test artifact and analyzing the surface geometry over the course of multiple infusions until tool failure. After printing and machining, the mold required a sealer to maintain vacuum integrity. The mold was able to produce 10 parts successfully before the sealed tool surface began to tangibly roughen, resulting in increased difficulty of demolding and a rougher surface finish. After the 14th infusion, the part required destructive force to …

Design And Development Of A Novel Soft Gripper Manipulated By A Robotic Arm, Derek Price

Symposium of Student Scholars

This study presents the design and development of a tendon-driven soft gripper manipulated by a 4 DOF robotic arm. The proposed robotic arm and the gripper explore the new areas focusing on increasing the grasping performance of the gripper as well as the workspace. The gripper is designed as a 3 finger and driven by tendons using two servo motors. The tension of the strings is adjusted using a pulley mechanism and a string. The opening and grasping of the soft gripper are accomplished by each motor. The wide opening allows the gripper to grasp wide objects. The parallel robotic …

Creation Of A Cip Method For The Heat Exchangers At Rolls-Royce, Melanie Howe, Austin Williams, Caroline Dempsey, Bethany Fralick

Journal of the South Carolina Academy of Science

Rolls-Royce produces various engines which must be tested prior to their distribution to ensure a high-quality product. The manufacturing plant contains four test cells where the engines can be subjected to high levels of torque and extreme temperatures. A heat exchanger is necessary in this testing system and over time, unwanted waste accumulates on the system’s plates. The team is tasked with developing and implementing a system mounted on a mobile cart which can provide data to determine whether the plates need to be cleaned. For this cleaning system to work, it must fully saturate the heat exchanger in cleaning …

Geometrically Complex Planar Heat Exchangers, Derli Dias Do Amaral Junior, Jose Lage

Mechanical Engineering Research Theses and Dissertations

In this study, geometrically complex planar heat exchangers, designed in line with the Constructal Law and operating at steady-state, are investigated numerically. The work is divided into two parts, one focusing on diffusion heat transfer in a rectangular plane and another on conjugate diffusion-convection heat transfer in a circular plane heat exchanger.

In the first part, a heat generating rectangular solid volume made of a low conductivity material is cooled through a small, isothermal side-section of the domain. The diffusion cooling process is improved by distributing within the heat generating material a fixed amount of a high conductivity material. The …

A Manufacturing-To-Response Pathway For Formed Carbon Fiber Reinforced Polymer Composite Structures, Madhura Limaye

All Theses

Over the past decade, there has been an increased adoption of thermoplastic and thermoset based continuous carbon fiber reinforced polymer (CFRP) composites for structural applications in several industries. Among the different manufacturing methods, thermoforming process for thermoplastic based continuous CFRP’s offer a major advantage in reducing cycle times for large scale productions. Similarly, out-of-autoclave curing process for thermoset based continuous CFRP’s using heated tooling enables production of large composite structures. However, these manufacturing processes can have a significant impact on the structural performance of parts by inducing undesirable effects. These effects include inhomogeneous fiber orientations, thickness variations, and residual stresses …

Rapid Annealing Of Perovskite Solar Cell Thin Film Materials Through Intense Pulse Light., Amir Hossein Ghahremani

Electronic Theses and Dissertations

Perovskite solar cells (PSCs) have garnered a great attention due to their rapid efficiency improvement using cheap and solution processable materials that can be adapted for scalable high-speed automated manufacturing. Thin film perovskite photovoltaics (PVs) are typically fabricated in an inert environment, such as nitrogen glovebox, through a set of deposition and annealing steps, each playing a significant role on the power conversion efficiency (PCE), reproducibility, and stability of devices. However, atmospheric processing of PSCs would achieve lucrative commercialization. Therefore, it is necessary to utilize materials and methods that enable successful fabrication of efficient PSCs in the ambient environment. The …

Investigation Of Different Hatch Strategies On High Entropy Alloy Fabrication By Selective Laser Melting, Joni Chandra Dhar

Theses and Dissertations

This study investigated the synthesis of CuCrFeNiTiAl high entropy alloy (HEA) from pure elements using selective laser melting (SLM). The objectives are to validate the feasibility of the HEA fabrication from elemental powder materials, and to examine the effect of various hatch strategies and energy densities on the microstructures and other materials properties. 3D samples of CuCrFeNiTiAl alloy were fabricated under different energy densities and with different scan vector lengths. The as-built samples were characterized by X-ray diffraction (XRD), and the microstructures were observed using scanning electron microscopy (SEM). The XRD results showed that face centered cubic, and body centered …

Laser-Induced Forward Transfer (Lift) Based Bioprinting Of The Collagen I With Retina Photoreceptor Cells, Md Shakil Arman

Theses and Dissertations

This thesis focuses on the 3D bioprinting of retina cone cells using the laser-induced forward transfer (LIFT) technique. Bioprinting has a great potential to mimic and regenerate the human organoid system, and the LIFT technique has emerged as an efficient method for high resolution micropatterning and microfabrication of biomaterials and cells due to its capability of creating precise, controlled microdroplets. In this research, the parameters for an effective femtosecond laser-based LIFT process for 3D bioprinting of collagen biomaterial were studied. Different concentrations of collagen I solutions were tested to find out the right concentration that can be transferred through the …

Development Of Injection Molding Pressure Monitoring System Using Piezoelectric Sensor, Mostafa Meraj Pasha

Theses and Dissertations

Injection molding is one of the most popular techniques for global plastic production. With this automation technique, the plastic product can be manufactured at a low cost with a complex geometrical shape. A manufacturing process with the high productivity of an injection molding machine depends on molding pressure and temperature inside the mold cavity. In this research, an experimental work is performed to determine a process monitoring system using asynchronous data acquisition, through the incorporation of wired piezo-ceramic sensor to acquire pressure of injection molding system. This piezoelectric sensor is designed in such a way that, a Bluetooth device can …

In-Situ Alloying Of Cucrfenitial High Entropy Alloy Using Spark Plasma Sintering, Yash P. Patil

Theses and Dissertations

Primary objective of this research was to study the correlation between energy parameters (temperature, time and pressure) of spark plasma sintering (SPS) and design/structural properties (uniform distribution of elements, sever lattice distortion, density), indirectly proving consolidation of a stable High-entropy alloy (HEA) that consists of minimum of five elements. Therefore, powders of five principal elements (CuCrFeNiTi) and one minor element (Al) in near equimolar ratios were used for HEA consolidation using SPS but without mechanical alloying. Overall results demonstrated that the HEA was not generated using heterogenous solution of CuCrFeNiTiAl using SPS. This suggests that the mechanical alloying of CuCrFeNiTiAl …

Bioprinting A 3d Tubular Structure With Vascular Smooth Muscle Cells To Observe The Process Compatibility, Taieba Tuba Rahman

Theses and Dissertations

Printability is the ability to print a reproducible structure using the bioprinting technique. Constructing the relationships between printability and printing parameters of the extrusion printing process is difficult because of the presence of too many independent and inter-correlated factors. For this reason, it is necessary to identify and limit the number of significantly influential factors. In addition, Scaffold based blood vessel fabrication is a key challenge in 3D Bioprinting. As vascular smooth muscle cell (VSMCs) is a major component of blood vessels, the investigation of the behavior and orientation of VSMCs after printing is required to better understand the 3D …

Investigation Of Cell Behavior In 3d Printed Lumen Structures For Capillary Regeneration, Victoria Jade Perez

Theses and Dissertations

This thesis work successfully generated a coaxial printing setup and process to generate 3D printed tubules. A dual syringe pump mechanism was developed to print tubular structures to investigate cell behavior with a goal to generate future capillary beds. The mechanism involves the use of collagen–alginate tubules and the use of EDTA to increase the porosity of the tubule structures to study their interaction with media and incubation techniques as well as behavior and morphology. Tubules of 1.7% sodium alginate and 0.4% collagen I reacting with 3.2% CaCl2 solution proved to be more stable in both the printing process and …

Machinability Of Carbon Fiber Reinforced Polymer (Cfrp) Composites: Modeling And Optimization Using Taguchi Analysis And Multi-Objective Genetic Algorithm, S M Abdur Rob

Theses and Dissertations

Carbon Fiber Reinforced Polymer (CFRP) composites have been widely used in aerospace, automotive, nuclear, and biomedical industries due to their high strength to weight ratio, corrosion resistant durability and excellent thermo-mechanical properties in non-oxidative atmospheres. Machining of CFRP composites has always been a challenge for the manufacturers. In this study, turning operation has been performed on CFRP composites to investigate the effects of cutting parameters namely cutting speed, feed rate and depth of cut on the output characteristics including cutting force, surface roughness and tool wear using Taguchi Analysis. Regression Analysis has been used to develop mathematical model for cutting …

Micro Scalable Graphene Oxide Productions Using Controlled Parameters In Bench Reactor, Carolina S. Andrade, Anna Paula Godoy, Marcos Antônio Gimenes Benega, Ricardo J. E. Andrade, Rafael Cardoso Andrade, Wellington Marcos Silva, Josué Marciano De Oliveira Cremonezzi, Waldemar Augusto De Almeida Macedo, Hélio Ribeiro, Jaime Taha-Tijerina

Manufacturing & Industrial Engineering Faculty Publications

The detailed study of graphene oxide (GO) synthesis by changing the graphite/oxidizing reagents mass ratios (mG/mROxi), provided GO nanosheets production with good yield, structural quality, and process savings. Three initial samples containing different amounts of graphite (3.0 g, 4.5 g, and 6.0 g) were produced using a bench reactor under strictly controlled conditions to guarantee the process reproducibility. The produced samples were analyzed by Raman spectroscopy, atomic force microscopy (AFM), x-ray diffraction (XDR), X-ray photoelectron spectroscopy (XPS), Fourier-transform infrared spectroscopy (FTIR) and thermogravimetry (TGA) techniques. The results showed that the major GO product comprised of nanosheets containing between 1–5 layers, …

Embedded Curriculum With Industry-Recognized Certifications To Improve The Marketability Of Engineering Technology Graduates, Immanuel Edinbarough, Jesus A. Gonzalez-Rodriguez

Manufacturing & Industrial Engineering Faculty Publications

Embedded Curriculum with Industry Recognized Certifications to Improve the Marketability of Engineering Technology Graduates

The Fourth Industrial Revolution is challenging the industries to change the way they manage and operate the manufacturing environment. This leads to the transformation of the world through artificial intelligence, next-generation robotics, automation, big data analytics, 5G technology and Internet of Things. This idea of Industry 4.0 forces the change in the industries of today and tomorrow. In this, cyber physical systems communicate with one another using the Internet of Things. The manufacturing sector takes full advantage of these technologies to produce innovative products to enhance …

An Improved Earned Value Management Method Integrating Quality And Safety, Brian Briggs

LSU Doctoral Dissertations

The construction industry invests significant time and money to improve quality and safety while reducing cost and schedule impacts. The industry has a sincere desire to improve construction project management methods to improve efficiency. Historically, quality and safety underperformances result from undermanaged quality control and safety activities. The cost and schedule impacts associated with poor quality work have always had an impact on construction operations. The unprecedented challenges and uncertainties of COVID-19 highlighted the need to improve the Earned Value Management (EVM) method within construction to reflect these quality and safety activities. The central goal of this dissertation is to …

Study Of Friction And Wear Effects In Aluminum Parts Manufactured Via Single Point Incremental Forming Process Using Petroleum And Vegetable Oil-Based Lubricants, Jose M. Diabb Zavala, Oscar Martinez-Romero, Alex Elias-Zuniga, Hector Manuel Leija Gutierrez, Alejandro Estrada-De La Vega, Jaime Taha-Tijerina

Manufacturing & Industrial Engineering Faculty Publications

This paper focuses on studying how mineral oil, sunflower, soybean, and corn lubricants influence friction and wear effects during the manufacturing of aluminum parts via the single point incremental forming (SPIF) process. To identify how friction, surface roughness, and wear change during the SPIF of aluminum parts, Stribeck curves were plotted as a function of the SPIF process parameters such as vertical step size, wall angle, and tool tip semi-spherical diameter. Furthermore, lubricant effects on the surface of the formed parts are examined by energy dispersive spectroscopy (EDS) and scanning electron microscope (SEM) images, the Alicona optical 3D measurement system, …

An Economical Method For Securely Disintegrating Solid-State Drives Using Blenders, Brandon J. Hopkins Phd, Kevin A. Riggle

Journal of Digital Forensics, Security and Law

Pulverizing solid-state drives (SSDs) down to particles no larger than 2 mm is required by the United States National Security Agency (NSA) to ensure the highest level of data security, but commercial disintegrators that achieve this standard are large, heavy, costly, and often difficult to access globally. Here, we present a portable, inexpensive, and accessible method of pulverizing SSDs using a household blender and other readily available materials. We verify this approach by pulverizing SSDs with a variety of household blenders for fixed periods of time and sieve the resulting powder to ensure appropriate particle size. Among the 6 household …

Mechanical Properties And Microstructure Characteristics Of Alloy Parts Produced By Laser Powder Bed Fusion (Lpbf) Method, Hong Yao

LSU Doctoral Dissertations

Additive manufacturing (AM) is a rapid prototyping technology to produce fully functional and complex designing objects. As one of the AM methods, Laser Powder Bed Fusion (LPBF) has gained the most attention from both academic researchers and industrial companies. During the LPBF process, metal powders are applied layer by layer, which can be 20 microns to 50 microns in thickness. After a layer is prepared, a high-power laser, which is commonly controlled by a scanning head, is used to selectively melt the interested area of a 2D geometry which is designed in a computer aided designing software. LPBF method can …

Reshaping The Landscape Of The Future: Software-Defined Manufacturing, Lei Xu, Lin Chen, Zhimin Gao, Hiram Moya, Weidong Shi

Computer Science Faculty Publications

We describe the concept of software-defined manufacturing, which divides the manufacturing ecosystem into software definition and physical manufacturing layers. Software-defined manufacturing allows better resource sharing and collaboration, and it has the potential to transform the existing manufacturing sector.

Anisotropic Plasticity Modeling Of Thin Sheets And Its Application To Micro Channel Forming Of Steel Foils, Jie Sheng

Mechanical Engineering Research Theses and Dissertations

Thin sheet metals and ultrathin metal foils produced by industrial rolling processes are textured polycrystalline materials and their mechanical behaviors may depend strongly on the orientation of applied loading. Consideration of such plastic anisotropy in advanced modeling of these materials is of the paramount importance in designing optimal manufacturing processes for automotive and other applications using finite element methods. This research addresses several critical issues in anisotropic plasticity modeling and its applications in analyzing micro channel forming of ultrathin stainless-steel foils. An experimental study has first been carried out on the accuracy and sensitivity of measuring the plastic strain ratios …

Printing Quality Improvement For Laser-Induced Forward Transfer Bioprinting: Numerical Modeling And Experimental Validation, Jie Qu, Chaoran Dou, Ben Xu, Jianzhi Li, Zhonghao Rao, Andrew Tsin

Manufacturing & Industrial Engineering Faculty Publications

Laser-induced-forward-transfer (LIFT)-based laser assisted bioprinting (LAB) has great advantages over other three-dimensional (3D) bioprinting techniques, such as none-contact, free of clogging, high precision, and good compatibility. In a typical LIFT based LAB process, a jet flow transfers the bioink from the ribbon to the substrate due to bioink bubble generation and collapse, and the printing quality is highly dependent on the jet flow regime (stable or unstable), so it is a great challenge to understand the connection between the jet flow and the printing outcomes. To tackle this challenge, a novel computational-fluid-dynamics (CFD)-based model was developed in this study to …

A State-Of-The-Art Review Of Laser-Assisted Bioprinting And Its Future Research Trends, Chaoran Dou, Victoria Perez, Jie Qu, Andrew Tsin, Ben Xu, Jianzhi Li

Manufacturing & Industrial Engineering Faculty Publications

Bioprinting is an additive manufacturing technology with great potential in medical applications. Among available bioprinting techniques, laser-assisted bioprinting (LAB) is a promising technique due to its high resolution, high cell viability, and the capability to deposit high-viscousity bioink. These characteristics allow the LAB technology to control cells precisely to reconstruct living organs. Recent developments of LAB technologies are reviewed in this paper, covering various designs of LAB printers, research progresses in energy-absorbing layer (EAL), the physical phenomenon that triggers the printing process in terms of bubble formation and jet development, printing process parameters, and major factors related to the post-printing …

A Kinematic Error Controller For Real-Time Kinematic Error Correction Of Industrial Robots, Mitchell R. Woodside, Joseph Fischer, Patrick Bazzoli, Douglas A. Bristow, Robert G. Landers

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Industrial robots are being used more and more for manufacturing applications that require accuracy beyond what can be obtained from joint measurement. While offline calibration techniques such as volumetric error compensation can be used to correct robot kinematic error, these methods are unable to compensate for robot deformations caused by changing tool loads during the manufacturing operation. This paper explores the use of a real-time robot kinematic error compensation technique where an external high-precision feedback sensor (in this case a laser tracker) directly measures the robot kinematic error and corrections are implemented during processing. A robot kinematic error model is …

Towards Semantic Integration Of Machine Vision Systems To Aid Manufacturing Event Understanding, Kaishu Xia, Clint Saidy, Max Kirkpatrick, Noble Anumbe, Amit Sheth, Ramy Harik

Publications

A manufacturing paradigm shift from conventional control pyramids to decentralized, service-oriented, and cyber-physical systems (CPSs) is taking place in today’s 4th industrial revolution. Generally accepted roles and implementation recipes of cyber systems are expected to be standardized in the future of manufacturing industry. The authors intend to develop a novel CPS-enabled control architecture that accommodates: (1) intelligent information systems involving domain knowledge, empirical model, and simulation; (2) fast and secured industrial communication networks; (3) cognitive automation by rapid signal analytics and machine learning (ML) based feature extraction; (4) interoperability between machine and human. Semantic integration of process indicators is fundamental …

Rattle Detection – An Automotive Case Study, Orla Hartley

International Conference on Lean Six Sigma

This case study showcases the use of statistical tools to develop an objective Squeak and Rattle (S&R) measurement and detection test for End Of Line (EOL) sign off in an automotive manufacturing environment. Audio Induced S&R is an unwanted vibration within the vehicle caused by the sound system, impacting on customer perception of vehicle quality. Testing for S&R in an automotive environment has a key challenge; how to robustly detect a rattle at the EOL and thus prevent plant escapes to the customer. The objective test developed used microphones and analysers in order to replace an e subjective listening test. …