Manufacturing Commons^™

Unmanned Research Raft, Jacob Davis, Andrew Fleming, Luke Vickerman, Kahye Yu

Mechanical Engineering

This document serves as the Final Design Review report for the design team conducting the research raft design project for Lawrence Livermore National Lab (LLNL). Our team has taken on a project to design a new research raft for LLNL.

The current rafts are suitable, but engineers have modified and altered the rafts to add more features as needed. This has led to a raft that accomplishes mission goals, but still has room for streamlining. The battery technology has also improved. Our goals were to redesign the raft from the ground up, reducing the size and weight. We also wanted …

Design And Fabrication Of Invar Layup Tool Molds Using Additive And Subtractive Manufacturing, Matthew Lamsey

Masters Theses

The development of novel additive manufacturing technologies, such as Wire Arc Additive Manufacturing (WAAM), has opened the door for the fabrication of complex part geometries that could not be achieved with traditional manufacturing methods. Best practices for designing parts for fabrication with WAAM are still in their infancy. This thesis presents a novel design and fabrication framework for parts created using WAAM, which was realized through the fabrication of two demonstration composite layup tool molds. The framework includes design principles for WAAM, finite element simulation of part performance, metrological analysis of printed preforms, and considerations for closely integrating the WAAM …

Parametric Design Of Flywheel For An Electric Punch Press, Prashant Dhakal

Honors Theses

Almost all designs start with a design requirement. These may be weight, volume, clearance, and even custom calculations. Finding a solution that meets these requirements often involves tedious and time-consuming iterations. Once the solution has been found, the design must be optimized to find the best possible solution. Finding the ‘best possible design’ requires substantial time and effort dedicated to iterating and analyzing the potential model solutions. This is where Parametric design comes into play. The Parametric design aids in specifying the key parameters of the design and makes changes interactively, with the model updating automatically. The purpose of this …

Design, Fabrication, And Testing Of A High-Speed, Low-Cost Atomic Force Microscope Housing And Distance Measurement System, Jonathan Menke

All Undergraduate Theses and Capstone Projects

Advances to the state-of-the-art in fields like biology and material science often stand on the foundation of improved imaging. Here a low-cost Atomic Force Microscope (AFM) housing and distance measurement system was designed, fabricated, and tested. The instrument was developed around an Optical Pickup Unit (OPU) and designed for use as part of a high-speed AFM system. A structure to align the OPU with the probe holder was designed to ensure the beam of the OPU is positioned above the probe in addition to accommodating space, manufacturability, and cost constraints by using cost effective components. The designs were fabricated and …

Door Barricade, Alex Cerino

Williams Honors College, Honors Research Projects

My senior capstone project will be a door barricade. The main idea for the use of the door barricade is for schools in the case of an intruder. The barricade that I will be designing is a solution to the inefficient barricades that I saw at my high school. It could also be used at businesses and homes. My design would be easy to use and have a fail-safe option. The two areas of mechanical engineering technology that my capstone project will focus on are stress analysis and electronics. Every part for my door barricade is drawn in SolidWorks. All …

Customizable Armor Set, Olivia Reedy

Williams Honors College, Honors Research Projects

This project is intended to help people who make costume armor by reducing the amount of time and money it takes to create a set of armor. Making armor can take a lot of resources for beginners, and this project is intended to help hobbyists with that process. This customizable armor set goes through the engineering design process, from the initial design of the parts to creating the prototype using vacuum forming. The prototype armor can be painted and adhered to using acrylic paint and contact cement, respectively, and fits three sizes of small, medium, and large.