Manufacturing Commons^™

Quantitative Characterization Of Complex Systems—An Information Theoretic Approach, Aditya Akundi, Eric Smith

Manufacturing & Industrial Engineering Faculty Publications and Presentations

A significant increase in System-of-Systems (SoS) is currently observed in the social and technical domains. As a result of the increasing number of constituent system components, Systems of Systems are becoming larger and more complex. Recent research efforts have highlighted the importance of identifying innovative statistical and theoretical approaches for analyzing complex systems to better understand how they work. This paper portrays the use of an agnostic twostage examination structure for complex systems aimed towards developing an information theorybased approach to analyze complex technical and socio-technical systems. Towards the goal of characterizing system complexity with information entropy, work was carried …

Effect Of The Melt Pool Boundary Network On The Anisotropic Mechanical Properties Of Selective Laser Melted 304l, Myranda Spratt, Joseph William Newkirk, Okanmisope Fashanu, K. Chandrashekhara

Materials Science and Engineering Faculty Research & Creative Works

Anisotropic mechanical properties are a well-known issue in selective laser melted parts. The microstructure produced by selective laser melting (SLM) is directional, including the solidified melt pool structures and grains. This work investigates the melt pool boundary's effects on 304L stainless steel's compressive properties. 304L stainless steel solid cylinders were built using a pulse laser SLM machine in four directions using three hatch angle rotations: 0⁰, 67⁰, and 105⁰ . The twelve samples were compression tested, and the results were analyzed. Numerical models were also created with the different hatch angles and directions. The melt pool boundary network (MPBN) in …

Anisotropy In Impact Toughness Of Powder Bed Fused Aisi 304l Stainless Steel, Sreekar Karnati, Atoosa Khiabhani, Aaron Flood, Frank W. Liou, Joseph William Newkirk

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The current effort involved investigation into the anisotropy of AISI 304L fabricated through laser powder bed fusion. Charpy V‐notch specimens made from material fabricated at three different build orientations were tested and analyzed. A statistically significant difference among the toughness values indicates the presence of anisotropy within the additively manufactured material. While the lowest toughness was found in vertically built specimens, the horizontal specimens were found to exhibit the highest toughness. From the fracture surfaces, an atypical mode of failure was observed. Exclusive crack propagation along the interlayer track boundaries was observed. The toughness variation correlated with the ease of …

Survey Data On Energy And Fuel Use Of Firms In Economic Zones In The Philippines, Majah-Leah V. Ravago, Raul V. Fabella, Karl Robert L. Jandoc, Renzi G. Frias, J. Kathleen P. Magadia

Economics Department Faculty Publications

The data describe characteristics, operations, utilities, and fuels used in the production of 115 manufacturing and agro-industrial firms in Philippine special economic zones. The data include information on the firm's production, sales, and schedules; electricity sources, requirements, and uses; the importance of various conventional fuels, and the firms’ fuel expenditure in their major production processes. The data also include their employee's aptitude, knowledge, considerations, and opinions on alternative fuels and primary energies, and experiences in using them. The data were gathered through a series of focus group discussions (FGDs) in June 2019 and an online survey conducted in August to …

Drug-Based Therapeutic Strategies For Covid-19-Infected Patients And Their Challenges, Khatereh Zarkesh, Elaheh Entezar-Almahdi, Parisa Ghasemiyeh, Mohsen Akbarian, Marzieh Bahmani, Shahrzad Roudaki, Rahil Fazlinejad, Soliman Mohammadi-Samani, Negar Firouzabadi, Majid Hosseini, Fatemeh Farjadian

Manufacturing & Industrial Engineering Faculty Publications and Presentations

Emerging epidemic-prone diseases have introduced numerous health and economic challenges in recent years. Given current knowledge of COVID-19, herd immunity through vaccines alone is unlikely. In addition, vaccination of the global population is an ongoing challenge. Besides, the questions regarding the prevalence and the timing of immunization are still under investigation. Therefore, medical treatment remains essential in the management of COVID-19. Herein, recent advances from beginning observations of COVID-19 outbreak to an understanding of the essential factors contributing to the spread and transmission of COVID-19 and its treatment are reviewed. Furthermore, an in-depth discussion on the epidemiological aspects, clinical symptoms …

A Framework Of Dynamic Data Driven Digital Twin For Complex Engineering Products: The Example Of Aircraft Engine Health Management, Zhenhua Wu, Jianzhi Li

Manufacturing & Industrial Engineering Faculty Publications and Presentations

Digital twin is a vital enabling technology for smart manufacturing in the era of Industry 4.0. Digital twin effectively replicates its physical asset enabling easy visualization, smart decision-making and cognitive capability in the system. In this paper, a framework of dynamic data driven digital twin for complex engineering products was proposed. To illustrate the proposed framework, an example of health management on aircraft engines was studied. This framework models the digital twin by extracting information from the various sensors and Industry Internet of Things (IIoT) monitoring the remaining useful life (RUL) of an engine in both cyber and physical domains. …

Experimental Investigation Of Additive Manufacturing Of Continuous Carbon Fiber Composites With Multifunctional Electro-Tensile Properties, Ritesh Ghimire, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Manufacturing processes for monofunctional and multifunctional materials vary depending on the design optimization. Multifunctional continuous carbon fiber composites provide great potential in achieving coupled structural and electrical properties for their applications in aircraft, unmanned aircraft systems, and spacecraft. Proper optimization of tensile and electrical properties offers benefits early in the design and continuous operational safety phases to obtain coupled multifunctional properties. In this paper, fused filament fabrication additive manufacturing (AM) technique was used to fabricate continuous carbon fiber solid laminated composites test coupons. The proposed new method characterizes the electrical conductivity's coupled effects on the tensile properties, including the failure …

Additive Manufacturing Of Stainless Steel -- Copper Functionally Graded Materials Via Inconel 718 Interlayer, Xinchang Zhang, Lan Li, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The joining of dissimilar materials is becoming increasingly prevalent to integrate different material properties to enhance design flexibility and overall performance. This study introduced an innovative approach to additively manufacture copper on 316L stainless steel (SS316L) via Inconel 718 interlayers using directed energy deposition (DED). The novel multi-material structure was studied both experimentally and theoretically. The microstructure, tensile properties, microhardness, and thermal performance of the structure were characterized. Residual stress distribution over the structure was revealed by experimental-validated numerical modeling. The result exhibits that defect-free structures with excellent interfacial bonding can be achieved by introducing Inconel 718 interlayers. The bonding …

A High-Pressure Shear Testing Approach To Measure Flow Stresses Near A Friction Stir Welding Tool, David Prymak, Michael Miles, Tracy W. Nelson, Fredrick Michael

Faculty Publications

A new approach for measuring flow stresses near a spinning friction stir welding (FSW) tool is evaluated on AA 6061-T6 plate. The test consists of plunging a cylindrical tool with a flat face into the plate at different rotational speeds, using a variety of constant vertical loads. A viscosity-based model of the shear layer created under the tool is employed to estimate local flow stresses. The flow stresses measured by this approach exhibited an inverse relationship with temperature and a positive dependence on the pressure imposed by the spinning flat-faced tool. Compared to hot compression and hot torsion results, estimated …

The Impact Of Gemba Walks On Preventative Maintenance Productivity, Jake Donald Taylor

Masters Theses & Specialist Projects

Gemba Walks are a tool to get management involvement in areas where the work is taking place. Gemba Walks allow individuals involved first-hand to voice and reduce waste within the process and general operations. This research measured the benefits and improvements Gemba Walks had on the availability of equipment. For example, reducing the number of events that equipment is down for maintenance and its duration to repair these events, therefore improved availability. Maintenance is a critical aspect of keeping a company running, and making improvements found during this research significantly impacted the company by creating lean improvements. The improvements focused …

Manufacturing: The Qualitative Study Of A Transition To A Green Facility, Brandon David Staves

Masters Theses & Specialist Projects

This qualitative study focused on answering three core questions: How have facilities reduce pollutions in regards to the quality of air, water, land, light and noise? Which Types of pollution reduction projects are more or less successful to implement? What types of pollution are facilities focusing on and why? The results of the 15 companies surveyed show a variety of projects that facilities have used to reduce pollution, it also shows that cost is a major factor in the unsuccessful projects, and that facilities are actively focused on reducing Air, Land, and Water pollution. While the data shows a variety …

A Novel Laser-Aided Machining And Polishing Process For Additive Manufacturing Materials With Multiple Endmill Emulating Scan Patterns, Mohammad Masud Parvez, Sahil Patel, Sriram Praneeth Isanaka, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

In additive manufacturing (AM), the surface roughness of the deposited parts remains significantly higher than the admissible range for most applications. Additionally, the surface topography of AM parts exhibits waviness profiles between tracks and layers. Therefore, post-processing is indispensable to improve surface quality. Laser-aided machining and polishing can be effective surface improvement processes that can be used due to their availability as the primary energy sources in many metal AM processes. While the initial roughness and waviness of the surface of most AM parts are very high, to achieve dimensional accuracy and minimize roughness, a high input energy density is …

Vacuum Infusion Of Composites: Durability Of Hybrid Large Area Additive Tooling For Vacuum Infusion Of Composites, Nathan Northrup, Jason Weaver, Andy R. George

Faculty Publications

The durability of a hybrid large area additively manufactured fiberglass ABS mold for vacuum infusion of composites was evaluated. The validation was done by designing and fabricating a mold for a custom test artifact and analyzing the surface geometry over the course of multiple infusions until tool failure. After printing and machining, the mold required a sealer to maintain vacuum integrity. The mold was able to produce 10 parts successfully before the sealed tool surface began to tangibly roughen, resulting in increased difficulty of demolding and a rougher surface finish. After the 14th infusion, the part required destructive force to …

Helical Dielectric Elastomer Actuator, Daewon Kim

Publications

A helical dielectric elastomer actuator (HDEA) can include a first dielectric region comprising an elastomer defining a helix. In an example, a dielectric material can be deposited, and a compliant conductive material can be deposited, such as using an additive manufacturing approach, to provide an HDEA. In an example where the HDEA has multiple mechanical degrees of freedom, at least two compliant conductive regions can be located on a first surface of the first dielectric region and at least one compliant conductive region can be located on an opposite second surface of the first dielectric region. For such an example, …

Micro Scalable Graphene Oxide Productions Using Controlled Parameters In Bench Reactor, Carolina S. Andrade, Anna Paula Godoy, Marcos Antônio Gimenes Benega, Ricardo J. E. Andrade, Rafael Cardoso Andrade, Wellington Marcos Silva, Josué Marciano De Oliveira Cremonezzi, Waldemar Augusto De Almeida Macedo, Hélio Ribeiro, Jaime Taha-Tijerina

Manufacturing & Industrial Engineering Faculty Publications and Presentations

The detailed study of graphene oxide (GO) synthesis by changing the graphite/oxidizing reagents mass ratios (mG/mROxi), provided GO nanosheets production with good yield, structural quality, and process savings. Three initial samples containing different amounts of graphite (3.0 g, 4.5 g, and 6.0 g) were produced using a bench reactor under strictly controlled conditions to guarantee the process reproducibility. The produced samples were analyzed by Raman spectroscopy, atomic force microscopy (AFM), x-ray diffraction (XDR), X-ray photoelectron spectroscopy (XPS), Fourier-transform infrared spectroscopy (FTIR) and thermogravimetry (TGA) techniques. The results showed that the major GO product comprised of nanosheets containing between 1–5 layers, …

Embedded Curriculum With Industry-Recognized Certifications To Improve The Marketability Of Engineering Technology Graduates, Immanuel Edinbarough, Jesus A. Gonzalez-Rodriguez

Manufacturing & Industrial Engineering Faculty Publications and Presentations

Embedded Curriculum with Industry Recognized Certifications to Improve the Marketability of Engineering Technology Graduates

The Fourth Industrial Revolution is challenging the industries to change the way they manage and operate the manufacturing environment. This leads to the transformation of the world through artificial intelligence, next-generation robotics, automation, big data analytics, 5G technology and Internet of Things. This idea of Industry 4.0 forces the change in the industries of today and tomorrow. In this, cyber physical systems communicate with one another using the Internet of Things. The manufacturing sector takes full advantage of these technologies to produce innovative products to enhance …

Study Of Friction And Wear Effects In Aluminum Parts Manufactured Via Single Point Incremental Forming Process Using Petroleum And Vegetable Oil-Based Lubricants, Jose M. Diabb Zavala, Oscar Martinez-Romero, Alex Elias-Zuniga, Hector Manuel Leija Gutierrez, Alejandro Estrada-De La Vega, Jaime Taha-Tijerina

Manufacturing & Industrial Engineering Faculty Publications and Presentations

This paper focuses on studying how mineral oil, sunflower, soybean, and corn lubricants influence friction and wear effects during the manufacturing of aluminum parts via the single point incremental forming (SPIF) process. To identify how friction, surface roughness, and wear change during the SPIF of aluminum parts, Stribeck curves were plotted as a function of the SPIF process parameters such as vertical step size, wall angle, and tool tip semi-spherical diameter. Furthermore, lubricant effects on the surface of the formed parts are examined by energy dispersive spectroscopy (EDS) and scanning electron microscope (SEM) images, the Alicona optical 3D measurement system, …

Reshaping The Landscape Of The Future: Software-Defined Manufacturing, Lei Xu, Lin Chen, Zhimin Gao, Hiram Moya, Weidong Shi

Computer Science Faculty Publications and Presentations

We describe the concept of software-defined manufacturing, which divides the manufacturing ecosystem into software definition and physical manufacturing layers. Software-defined manufacturing allows better resource sharing and collaboration, and it has the potential to transform the existing manufacturing sector.

Printing Quality Improvement For Laser-Induced Forward Transfer Bioprinting: Numerical Modeling And Experimental Validation, Jie Qu, Chaoran Dou, Ben Xu, Jianzhi Li, Zhonghao Rao, Andrew Tsin

Manufacturing & Industrial Engineering Faculty Publications and Presentations

Laser-induced-forward-transfer (LIFT)-based laser assisted bioprinting (LAB) has great advantages over other three-dimensional (3D) bioprinting techniques, such as none-contact, free of clogging, high precision, and good compatibility. In a typical LIFT based LAB process, a jet flow transfers the bioink from the ribbon to the substrate due to bioink bubble generation and collapse, and the printing quality is highly dependent on the jet flow regime (stable or unstable), so it is a great challenge to understand the connection between the jet flow and the printing outcomes. To tackle this challenge, a novel computational-fluid-dynamics (CFD)-based model was developed in this study to …

A State-Of-The-Art Review Of Laser-Assisted Bioprinting And Its Future Research Trends, Chaoran Dou, Victoria Perez, Jie Qu, Andrew Tsin, Ben Xu, Jianzhi Li

Manufacturing & Industrial Engineering Faculty Publications and Presentations

Bioprinting is an additive manufacturing technology with great potential in medical applications. Among available bioprinting techniques, laser-assisted bioprinting (LAB) is a promising technique due to its high resolution, high cell viability, and the capability to deposit high-viscousity bioink. These characteristics allow the LAB technology to control cells precisely to reconstruct living organs. Recent developments of LAB technologies are reviewed in this paper, covering various designs of LAB printers, research progresses in energy-absorbing layer (EAL), the physical phenomenon that triggers the printing process in terms of bubble formation and jet development, printing process parameters, and major factors related to the post-printing …

A Kinematic Error Controller For Real-Time Kinematic Error Correction Of Industrial Robots, Mitchell R. Woodside, Joseph Fischer, Patrick Bazzoli, Douglas A. Bristow, Robert G. Landers

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Industrial robots are being used more and more for manufacturing applications that require accuracy beyond what can be obtained from joint measurement. While offline calibration techniques such as volumetric error compensation can be used to correct robot kinematic error, these methods are unable to compensate for robot deformations caused by changing tool loads during the manufacturing operation. This paper explores the use of a real-time robot kinematic error compensation technique where an external high-precision feedback sensor (in this case a laser tracker) directly measures the robot kinematic error and corrections are implemented during processing. A robot kinematic error model is …

Towards Semantic Integration Of Machine Vision Systems To Aid Manufacturing Event Understanding, Kaishu Xia, Clint Saidy, Max Kirkpatrick, Noble Anumbe, Amit Sheth, Ramy Harik

Publications

A manufacturing paradigm shift from conventional control pyramids to decentralized, service-oriented, and cyber-physical systems (CPSs) is taking place in today’s 4th industrial revolution. Generally accepted roles and implementation recipes of cyber systems are expected to be standardized in the future of manufacturing industry. The authors intend to develop a novel CPS-enabled control architecture that accommodates: (1) intelligent information systems involving domain knowledge, empirical model, and simulation; (2) fast and secured industrial communication networks; (3) cognitive automation by rapid signal analytics and machine learning (ML) based feature extraction; (4) interoperability between machine and human. Semantic integration of process indicators is fundamental …

Handling Of Stealthy Sensor And Actuator Cyberattacks On Evolving Nonlinear Process Systems, Henrique Oyama, Keshav Kasturi Rangan, Helen Durand

Chemical Engineering and Materials Science Faculty Research Publications

Cyberattacks on control systems in the chemical process industries cause concern regarding how they can impact finances, safety, and production levels of companies. A key practical challenge for cyberattack detection and handling using process information is that process behavior evolves over time. Conceivably, changes in process dynamics might cause some detection strategies to flag a change in the dynamics as an attack due to the new data appearing abnormal compared to data from before the dynamics changed. In this work, we utilize several case studies to probe the question of what might be the impacts, benefits, and limitations of cyberattack …

Three-Dimensional Laser-Assisted Printing Of Structures From Nanoparticles, Heng Pan, Chinmoy Podder, Wan Shou, Xiaowei Yu

Mechanical and Aerospace Engineering Faculty Research & Creative Works

A method for manufacturing a component comprising bombarding nanoparticles in a dispersion with a laser to transform the ligand and cause the nanoparticles to drop out of the dispersion and deposit onto a substrate; and bombarding additional nanoparticles in the dispersion with the laser to transform the ligand and cause the nanoparticles to drop out of the dispersion and deposit onto the nanoparticles previously deposited out of the dispersion.

Frequency Domain Measurements Of Melt Pool Recoil Force Using Modal Analysis, Tristan Cullom, Cody Lough, Nicholas Altese, Douglas Bristow, Robert Landers, Ben Brown, Troy Hartwig, Andrew Barnard, Jason Blough, Kevin Johnson, Edward Kinzel

Michigan Tech Publications

Recoil pressure is a critical factor affecting the melt pool dynamics during Laser Powder Bed Fusion (LPBF) processes. Recoil pressure depresses the melt pool. When the recoil pressure is low, thermal conduction and capillary forces may be inadequate to provide proper fusion between layers. However, excessive recoil pressure can produce a keyhole inside the melt pool, which is associated with gas porosity. Direct recoil pressure measurements are challenging because it is localized over an area proportionate to the laser spot size producing a force in the mN range. This paper reports a vibration-based approach to quantify the recoil force exerted …

Real-Time Monitoring Of Fdm 3d Printer For Fault Detection Using Machine Learning: A Bibliometric Study, Vaibhav Kisan Kadam, Satish Kumar, Arunkumar Bongale

Library Philosophy and Practice (e-journal)

Additive Manufacturing has wide application range including healthcare, Fashion, Manufacturing, Prototypes, Tooling etc. AM techniques are subjected to various defects that may be printing defects or anomalies in machine. There is gap between current AM techniques and smart manufacturing since current AM lacks in build sensors necessary for process monitoring and fault detection. Both of these issues can be solved by incorporating real-time monitoring into AM. So the study is carried out to identify recent work done in AM to improve current system. For this bibliometric study Scopus database is used, study is kept limited to year 2010-2021 and English …

Carbon Nanotori Structures For Thermal Transport Applications On Lubricants, Jaime Taha-Tijerina, Karla Aviña, Juan Manuel Martínez, Patsy Yessenia Arquieta-Guillén, Marlon González-Escobedo

Manufacturing & Industrial Engineering Faculty Publications and Presentations

Carbon nanostructures have been recently applied to improve industrial manufacturing processes and other materials; such is the case for lubricants used in the metal-mechanic industry. Nanotori are toroidal carbon nanostructures, obtained from chemical treatment of multi-wall carbon nanotubes (MWCNTs). This material has been shown to have superb anti-wear and friction reduction performance, having the ability to homogeneously disperse within water in concentrations between 1-2 wt.%. Obtained results of these novel nanostructures under water mixtures and novel additives were a set point to our studies in different industrial lubricants. In the present work, nanotori structures have been applied in various filler …

Statistical Study Of The Effect Of Implementing An Airveyor System On The Warpage Of Injection Molded Closures, Charles Wesley Bozarth

Masters Theses & Specialist Projects

Berry Global in Bowling Green, Kentucky produces predominantly polypropylene container closures. One variant, the 83mm lined jar closure, is produced by first being injection molded, placed in work-in-progress (WIP) hold for 24 hours to cool, and then finished through the auxiliary liner operation into a final product. While this process is an effective method to produce a quality large-diameter closure and allows the polypropylene adequate time to cool without warping out of shape, the 24-hour WIP time and the manpower needed to accomplish this can negatively impact several business metrics as well as employee safety.

The purpose of this thesis …

Oxidation Polymerization Additive Manufacturing, Jonghyun Park, Tazdik Patwary Plateau, Hiep Pham

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Various processes for producing three dimensional electrically conductive polymer structures, such as three dimensional structures of poly(3,4-ethylenedioxythiophene), are described as well as materials produced by these processes.

Utilizing Vr For Manufacturing Learning And Training, Jetrin Wichienwidhtaya

WWU Honors College Senior Projects

This paper looks into the world of virtual reality as seen from the manufacturing point of view, specifically inside manufacturing education. Virtual reality is growing within many industries including manufacturing and is a key piece in Industry 4.0. Every year, the capabilities of virtual reality grow as the resolution of screens progresses to the point where it can simulate near-perfect depictions of reality as processing power continues to grow. This opens a massive amount of potential into things like training. Especially in the current environment where learning virtually has become the norm, being able to have hands-on experience can help …