Chemical Engineering Commons^™

Additively-Manufactured Structure For Reactionary Processes, Fateme Rezaei, Ali Rownaghi, Shane Lawson

Patents

A method of additively manufacturing a structure for use in a reactionary process includes forming a material from metal or metal oxide particles, a dispersion solvent, and a binder. The method also includes depositing the material onto a build platform and curing the material to form a structure for use in a reactionary process. The structure includes the metal or metal oxide particles and is configured to provide a reaction when exposed to a reactant.

Nontoxic High Temperature Resistant Hydrogels, Thomas P. Schuman, Baujun Bai, Buddhabhushan Pundlik Salunkhe

Patents

Compositions of swellable non-toxic hydro gels and their use in conformance control are described herein. More specifically, the present invention generally relates to the hydro gels compositions that can be used to treat the oil reservoirs having high temperature and high salinity conditions. The compositions generally comprise a plurality of swellable particles having one or more crosslinkers interspersed within a polymer matrix. The compositions can also be used in biomedical, agricultural, fracking and similar applications wherein thermally-stable, nontoxic hydrogels are required.

Ground Testing Of A Magnetic-Electrostatic Separation System For Lunar Regolith Beneficiation, Peter Bachle, Charles Wood, Jeffrey Smith, Fateme Rezaei, David Bayless, William Schonberg, Daoru Han

Materials Science and Engineering Faculty Research & Creative Works

The separation of lunar regolith by mineral composition and size category is useful forin-situ resource utilization (ISRU). The research presented herein discusses the designing and development of equipment that has the potential to separate lunar regolith into aluminum, iron-titanium, and magnesium-iron ores. Along with the metal ore separation, this equipment shows the potential to separate regolith by size categories. The combined effect of these separation methods generates output that is valuable to subsequent use in metal and oxygen extraction, additive manufacturing, and regolith sintering processes. The designed equipment uses a dual-strength magnet system with N42 and N52 neodymium magnets for …

Hybrid Rans-Les Analysis Of Turbulent Flame Under Near Blow-Off Condition In A Multi-Stage Swirl Combustor, Brandon O'Brien

College of Graduate Studies: Theses & Dissertations

Advances in computational resources are making computational fluid dynamics (CFD) increasingly accessible for a variety of engineering applications. However, certain complex problems, such as simulating detailed flame kinetics, remain computationally prohibitive for many users. Developing cost-effective methods to simulate these challenges would greatly benefit applications involving flame dynamics, such as turbine engines or industrial burners. This study investigates the effect of main stage swirler intensity on near lean blow-off characteristics in a multi-staged swirl combustor using Ansys Fluent. The hybrid RANS-LES turbulence model, Stress Blended Eddy Simulation (SBES) coupled with Flamelet Generated Manifold (FGM) combustion model was selected to model …

Reuse Of Calcium Carbonate (Caco3) Recovered From Discarded Carpets As Filler In Fiber-Reinforced Polymer (Frp) Composites, Roshan Devkota

Graduate Theses, Dissertations, and Problem Reports (ETD)

Over four billion pounds of carpet are discarded annually in the United States, making carpet waste a significant environmental concern. Calcium carbonate (CaCo₃) constitutes up to 45% of the mass of most synthetic carpets. Reusing this CaCo₃ as a filler in the rapidly growing fiber-reinforced polymer (FRP) industry, which is projected to reach USD 10.38 billion, presents a low-cost, practical approach to developing a market-based solution to post-consumer carpet waste.

This study investigates the reuse of CaCo₃ recovered from discarded carpet backing as a filler in FRP composites, focusing on its mechanical viability in comparison to virgin CaCo₃. The methodology …

Triboelectrostatic Separation Of Lunar Regolith, Hannah Peterson

Dissertations, Master's Theses and Master's Reports

Lunar regolith as a source of raw materials for a long-term human presence on the moon would need to be separated into single mineral fractions. To do this, triboelectric properties can be utilized to separate minerals without needing to add a working fluid, such as air and water, or expensive, consumable chemicals. A lightweight machine can be created to do this, one that also requires minimal electricity. A series of three prototypes for this machine were created and tested to determine if this concept would work, and what properties the machine would need. A mixture of magnetite and silica were …

Sustainable Aviation Fuel Production From Plastic Waste On Bifunctional Catalysts, Kamryn Culp

Williams Honors College, Honors Research Projects

Catalytic hydrocracking was studied as a chemical recycling method for converting mixed plastic polypropylene (PP) and polyvinyl chloride (PVC) waste into sustainable aviation fuel-range hydrocarbons. Addressing both plastic pollution and aviation-related CO₂ emissions, bifunctional Ni- and Pt-based catalysts supported on Al₂O₃ and TiO₂ were evaluated under 30 bar hydrogen pressure at 250 °C. The inclusion of PVC, often regarded as a catalyst poison due to chlorine content, was examined at 1 wt% and 5 wt% to assess catalyst tolerance to it and resulted performance. Reaction rates and product selectivity were analyzed using gas chromatography. Results show that Ni/TiO₂ outperformed other …

Effects Of Polyolefin Types On Catalytic Hydrocracking, Kenneth Jackson Seeber

Williams Honors College, Honors Research Projects

Plastic waste recycling has become an important conversation in the last couple of decades with pollution on the rise. One of the few ways to recycle plastics is by breaking these long-chained polymers down via catalytic processes. Due to many plastic products being a blend, it is imperative that any chosen catalyst that could be used for recycling should be able to handle different types of polymers. This paper discusses how tungsten carbide over silica (W_xC/SiO₂) catalyzes the degradation of a few selected polymers and polymer blends. From this research it was determined that W_{x …}

Polystyrene Plastic Waste As An Organic Hydrogen Carrier, Alaina Bachmann

Williams Honors College, Honors Research Projects

The proposed research develops and studies catalytic chemical processes that enables using polystyrene (PS) plastic waste as solid “organic hydrogen carriers” (OHC). Demands for OHCs are driven by desire to alleviate climate change, by replacing carbon-based energy sources with hydrogen. However, hydrogen is highly flammable and difficult to store and transport so OHCs are needed to facilitate its transportation. Common OHCs are liquid petroleum chemicals with unsaturated chemical structures. They can be hydrogenated to store hydrogen and dehydronated to release hydrogen at desired application sites. The proposed research aims to investigate the following cycle: hydrogen storage by hydrogenation of PS …

Urotropine As A Corrosion Inhibitor In Steel Rebar: A Molecular Dynamics Study, Tyler Zadrozny

Williams Honors College, Honors Research Projects

This project investigates the behavior of corrosion in rebar, a critical component in infrastructure such as roads and skyscrapers. Corrosion of rebar can lead to structural instability, visible as cracks or pitting on the surface. The primary focus is on the potential of urotropine as a corrosion inhibitor. Urotropine, known for its ability to inhibit corrosion in mild steel in acidic environments, is hypothesized to be effective in preventing corrosion on rebar. To explore this, molecular dynamics simulations using LAMMPS were conducted, modeling urotropine molecules in an acidic solution (PH = 1) interacting with iron atoms, mimicking rebar. Simulations were …

Examining Correlations Between Inhibition Efficiency And Compound Properties For Corrosion Inhibitors On Carbon Steel Rebar In Concrete, Nicole Langenfeld

Williams Honors College, Honors Research Projects

This project will look to determine if correlations exist between the inhibition efficiency and particular chemical properties of different corrosion inhibitors for carbon steel rebar in concrete affected with chlorides. Examining the inhibition efficiency of different corrosion inhibitors and attempting to find correlations or a general rule of thumb for what denotes a better corrosion inhibitor would be valuable. This similar concept has been seen with Lipinski's rule of 5 where he created a general guide to predict if compounds were orally active in humans. Since little information is readily available and no known correlations exist for corrosion inhibitors on …

Quantifying The Effectiveness Of Rhamnolipid As A Biocide: Assessing Comparability Of A Modified Solution, Rosemary Sterling

Williams Honors College, Honors Research Projects

The CO2 induced corrosion of carbon steel in oil and gas pipelines, exacerbated by sulfate-reducing bacteria (SRB), poses a serious threat to infrastructure. This study evaluates the effectiveness of rhamnolipid (RhL), a biosurfactant, as a corrosion inhibitor and potential SRB biocide in simulated pipeline environments. Using a Postgate-C Modified Produced Water Simulant, which demonstrated electrochemical behavior comparable to industry-standard solutions while sustaining SRB, corrosion trials were conducted with and without RhL. Mass loss and electrochemical data revealed that RhL significantly reduced corrosion rates—by 85% on average and up to 99% instantaneously in a 4-day trial. Visual and analytical results from …

Scalable Fabrication Of High-Payload Dendrimer-Based Nanoparticles For Targeted Atherosclerosis Therapy, Huari Kou, Lin Qi, Da Huang, Jiandong Wu, Honglan Shi, Hu Yang

Chemistry Faculty Research & Creative Works

Nanoparticle-based therapeutics hold promise for the treatment of atherosclerosis, but challenges such as low drug-loading capacity and a lack of scalable, controllable production hinder their clinical translation. Flash nanoprecipitation, a continuous synthesis method, offers a potential solution for scalable and reproducible nanoparticle production. In this study, we employed a custom-designed multi-inlet vortex mixer to perform cross-linking reaction-enabled flash nanoprecipitation, facilitating controlled and scalable synthesis of cross-linked Poly amidoamine (PAMAM) dendrimer nanoparticles. Notably, this approach allows simultaneous nanoparticle cross-linking and drug loading in a single step. The mannose moiety enabled specific targeting of macrophages via mannose receptors, enhancing the localization of …

Characterizing Heat Transfer Performance In A Slurry Bubble Column Reactor Equipped With A Real Heat Exchanger, Dalia S. Makki, Hasan Sh Majdi, Amer A. Abdulrahman, Abbas J. Sultan, Bashar J. Kadhim, Muthanna H. Al-Dahhan

Chemical and Biochemical Engineering Faculty Research & Creative Works

Abstract: This study examines the impact of equipping a real heat exchanger in a slurry bubble column SBC on instantaneous and local heat transfer coefficients IHTC and LHTC, as well as the overall heat transfer coefficient U, employing advanced heat transfer techniques. The experiments were conducted in a 0.15 m inner diameter Plexiglas SBC with varying gas flowrates Ug (0.14–0.35) m/s at several radial sites along the column's diameter (±0.18, ±0.46, and ± 0.74) and three axial locations (H/D = 2, 3 and 4). To simulate the industrial Fischer–Tropsch bubble column reactor FT-BCR, a real heat exchanger consisting of 18 …

Machine Learning Modeling For Hydrolysis Recycling Of Pet Waste, Jie Li, Lanjia Pan, Hossein Abedsoltan, Hailong Wang, Taiyang Liu, Xiangzhou Yuan, Yong Sik Ok, Yin Wang

Chemical and Biochemical Engineering Faculty Research & Creative Works

The hydrolysis of polyethylene terephthalate (PET) into terephthalic acid (TPA) can efficiently recycle waste PET, but achieving high conversion efficiency through smart reaction design remains challenging. To develop a robust and accurate machine learning (ML) model for the in-depth understanding and intelligent design of PET hydrolysis, we compiled a new dataset comprising 942 data points and comprehensive information of 44 variables involved in heating type, acid/base catalyst (ABC), organic solvent (OS), co-solvent (CS), phase transfer catalyst (PTC), and operational conditions. The developed Neural Network model demonstrated the best performance in predicting PET conversion, with a testing determination coefficient (R^{2 …}

Microbial Inactivation And Spray Drying For The Recovery Of Single-Cell Protein From Chemically Deconstructed Polyethylene Terephthalate, Reeba Elizabeth Reji

Dissertations, Master's Theses and Master's Reports

Polyethylene terephthalate (PET) is one of the most widely used polymers in plastics packaging. However, the increasing demand for PET has created challenges in waste disposal. Previous research has shown that PET can be deconstructed using ammonium hydroxide (CDPET). Microorganisms capable of utilizing the product as a sole carbon source can be converted to single-cell protein (SCP). A custom microbial inactivation unit was developed to ensure the safety and stability of generated SCP. Our study evaluated the effect of exposure time (45–60 minutes) at 140 °C with the goal of maximizing microbial inactivation. Our findings suggest that microbial inactivation can …

Community Diversity And Makeup Affect The Capacity For Bioconversion Of Chemically Deconstructed Pet Plastic Waste Into Biomass, Hunter Stoddard

Dissertations, Master's Theses and Master's Reports

Plastic waste management is an issue worldwide, particularly for locations with challenging logistics, such as remote locations, those impacted by natural disasters, and regions with armed conflict. These locations also struggle with food logistics and malnutrition. It is possible to tackle both issues by combining chemical deconstruction to depolymerize plastic waste with microbial conversion of the liquid product into biomass that can be used as an edible protein powder. The focus of this work is on the bioconversion of products from the chemical deconstruction of polyethylene terephthalate (PET) using ammonium hydroxide. Microbial communities have previously been shown to utilize the …

Iron Ore Tailings Reprocessing By Electrostatic Separation Plus Two Stages Froth Flotation, Vincent Bailey Arohunmolase

Dissertations, Master's Theses and Master's Reports

The reprocessing of tailings is crucial for recovering valuable iron and reducing the environmental impact associated with tailings disposal. This study investigates the practicality of reprocessing tailings to enhance iron oxide content, combining electrostatic separation with a two-stage froth flotation process using oleic acid (direct flotation) and amine (reverse flotation). The primary goal is to efficiently recover valuable iron from tailings, thereby reducing waste and promoting sustainable resource utilization. The process aims to upgrade the iron oxide content to around 93-99% Fe₂O₃, making the recovered material suitable for the production of direct-reduced iron.

Electrostatic separation was …

Life Cycle Assessment And Techno-Economic Analysis Of Mine Tailings As A Sustainable Raw Material For Mineral Carbonation And Recovery Of Critical Minerals, Vida Amankwaa

Dissertations, Master's Theses and Master's Reports

This study assesses the feasibility of using mine tailings for mineral carbonation and nickel recovery through a comprehensive Life Cycle Assessment (LCA) and Techno-Economic Analysis (TEA). The LCA quantifies greenhouse gas emissions, energy use, and resource consumption, while the TEA evaluates capital investment, operational costs, and process efficiency. The conventional beneficiation process at Eagle Mine serves as a baseline, highlighting its environmental footprint and operational costs. Results indicate that tailings reprocessing incurs higher costs ($34.76 per tonne of tailings processed) compared to conventional ore processing ($25.90 per tonne) due to increased energy consumption and material handling requirements. Additionally, several mineral …

Thermal Hydraulics Investigation Of A Horizontal Dual Channel Setup Representing Micro Nuclear Reactors Using Integrated Advanced Measurement Techniques, Zeyad Zeitoun

Doctoral Dissertations

The urgency to reduce greenhouse gas emissions has spotlighted nuclear energy as a carbon-free solution. Despite its promise, nuclear safety concerns, highlighted by the 2011 Fukushima disaster, necessitate advancements in reactor technology. The United States has prioritized the development of safer, prismatic micronuclear reactors for the coming decade, focusing on the safe operation of these facilities. These reactors' design addresses potential hazards, particularly in loss of flow accident scenarios, making the understanding of natural circulation gas flow dynamics critical. Experiments on a horizontal dual-channel plenum-to-plenum facility (P2PF) were conducted to closely mimic the conditions within prismatic micronuclear reactors. This study …