Other Chemical Engineering Commons^™

Distillation Optimization In The Pharmaceutical Industry, Clayton Carter

Honors Theses

Distillations are commonly used throughout industry to perform separations by phase change. producing a liquid phase and vapor distillate. However. the process of distilling can be slow and energy intensive, providing a limitation in the production process. Possible improvements to current distillation systems were considered on the basis of thermal efficiency, material throughput (cycle time), and material tolerance. Consideration was given to ensure maintenance is straightforward and relatively quick, as fouling, contamination and tank utilization were concerns. Economic viability of the improvements was completed to determine the project benefit. The optimized design offers increased efficiency for production lines.

Natural Polymer Barrier Coatings For Oil And Grease Resistance, Andrew Kathan

Honors Theses

Many barrier coating formulations currently used for oil and grease resistance development in the paper industry have issues with sustainability, biodegradation, or have health concerns associated with them. This thesis tests two starches as barrier coatings to develop oil and grease resistance for food grade packaging sheets. Starch is compatible with almost all papermaking chemicals, is biodegradable, and is easily treated in wastewater systems making it a great candidate to create a more sustainable barrier coating. Cooked hydrophobic starch esters have a unique shear-thinning rheology that allow for high solid starch coatings to be applied with a reduced risk of …

Economic Analysis Of Reactive Distillation In The Production Of Tert-Amyl Methyl Ether (Tame), Clayton Brandenburg

Senior Theses

Aspen HYSYS was used to make two flowsheets, one with plug flow reactors and distillation columns and another with a reactive distillation column, to see which flowsheet was better at producing tert-amyl methyl ether (TAME) and which one was more economically feasible. The goal was to produce 15,000 metric tons of TAME per year by reacting a naptha stream with methanol. It was found that both flowsheets were capable of producing the desired amounts of TAME and with product purities around 100%. The conversions of the reactive distillation was 93.93%, significantly higher than the 72.48% and 76.98% in the base …

Sum Frequency Generation Spectroscopy Of Simulated Protein Secondary Structures., Andrew J. Adams

Electronic Theses and Dissertations

Sum frequency generation (SFG) spectroscopy is an experimental technique for differentiating between various conformations and orientations of interfacial proteins. Combining a theoretical framework for SFG with molecular dynamics (MD) simulations provides a powerful tool for studying systems containing interfacial proteins with applications in cell transport, biofilms, and fermentation processes. Roeters’ method was used to calculate theoretical SFG responses for a variety of individual α-helix and β-sheet peptide secondary structures simulated using MD. Results show how the shape and locations of SFG amide I responses change with differences in hydrogen bonding patterns, peptide orientations, and SFG polarization combinations. The data presented …

Evaluation Of Silane-Doped Epoxy Coatings For Resisting Aluminum Corrosion By Oxalic Acid, An A. Niger Metabolite, Alex Pica

Williams Honors College, Honors Research Projects

The goal of this study was to investigate whether silane-doped epoxy coatings are capable of preventing corrosion of aluminum alloy 2024-T3 by oxalic acid, one of the primary metabolites of the fungus Aspergillus Niger. Previous research suggested the success of these types of coatings at preventing AA 2024-T3 corrosion in saline solutions, and this study was meant to build on those findings by investigating the efficacy of the coating in an acidic environment.

Each coating was applied to an AA 2024-T3 coupon by dissolving the epoxy and varying amounts of 3-aminopropyltriethoxysilane in acetone and then dripping the solution onto …

Environmentally Friendly Alternates To Chemlok 233 Adhesive Cement, Madeline M. Busch

Williams Honors College, Honors Research Projects

The purpose of this project was to determine and qualify suitable, environmentally friendly replacement(s) for the current Chemlok 233 adhesive cement used by UTC Aerospace. Chemlok 233 was discontinued by the manufacturer based on the availability of a hazardous solvent (Trichloroethylene – TCE). The Chemlok 233 Control and four Experimental alternates with similar properties were lab tested for adhesion strength in various UTC proprietary cement specifications. The specifications modeled Chemlok’s uses in the construction of pneumatic de-icers. Chemlok 2332 was selected for use in Cement A, and Chemlok 402 was chosen for use in Cement B based on their highest …

Interfacial Corrosion Of Copper And The Formation Of Copper Hydroxychloride, Mary Teague, Shengxi Li, Hongbo Cong

Williams Honors College, Honors Research Projects

Electrical circuitry is an industry, among many others, heavily using the element of copper. Ensuring the mechanical integrity of Cu is crucial, especially in salt environments, for the multifaceted composition of circuits. 4N NaCl solution (equilibrium concentration in ~84% RH) simulated this three-phase system. Rectangular Cu samples were partially immersed in both ambient and continuous lab air sparging atmospheres to understand waterline corrosion of the metal. Open circuit potentials (OCP) were continuously taken during the immersion testing for a maximum of 5 days. A scanning electron microscopy (SEM) equipped with an energy dispersive X-ray spectrometer (EDS), Raman spectroscopy, and 3-D …

Residence Time Distribution Of Mixing Based On Mathematical Modeling, Michelle Ayers

Williams Honors College, Honors Research Projects

Two different mathematical models were investigated for their use in describing the residence time distribution (RTD) of an industrial mixer. The first model investigated was the tanks-in-series model, while the second model was a combination of two branches of tanks-in-series. The tanks-in-series model is capable of characterizing the mixing present in the flow, but cannot detect non-idealities in flow such as bypassing and dead space. The multi-branch model has mathematical complexity, but it uses the second branch of flow to detect the presence of this non-ideal flow, determine if it is dead space of bypassing, and characterize how well-mixed the …

Investigation Of Scanning Kelvin Probe Techniques, Nicholas D'Angelo Jr., Hongbo Cong

Williams Honors College, Honors Research Projects

The original scope of this work was to advance the understanding of corrosion properties of additively manufactured (AM) materials by correlating microstructural defects in AM materials to the material conventional counterparts utilizing a scanning kelvin probe [Ametek VeraSCAN Electrochemical System]. However, upon the initiation of project research, it was observed that the system was not operational due to unknown hardware and software problems. The evolved scope of this work was to reconcile the operational issues and develop a repair and mitigation plan. After extensive troubleshooting, it was determined that the software was not properly configured, and the electrometer had permanently …

Vanadium Redox Flow Batteries: Design And Experimentation, Matthew George

Williams Honors College, Honors Research Projects

Vanadium flow batteries (VFB) are a type of battery that has potential as a grid-scale energy storage solution. An original design for a lab-scale VFB is presented herein, along with a procedure for electrolyte preparation from V₂O₅ using oxalic acid. The flow cell is constructed from Delrin, Teflon, Kynar, Santoprene, Nafion, graphite plate, and porous carbon. Two diaphragm pumps along with polyethylene, PVC, and Santoprene tubing are used. The active area is 58 cm². The battery was charged using a DC power supply at a constant current of 4 A with corresponding initial voltage of …

Modeling The Effect Thickener Structure Has On The Oil Release Of Grease, Dana Cressman

Williams Honors College, Honors Research Projects

Our hypothesis was that the thickener type and micelle concentration of grease affected its viscoelastic properties. Measurements were made using a TA AR G2 rheometer and calculations were made using TA rheometer analysis software to characterize the viscoelastic response of grease under oscillatory shear and frequency tests. The oscillatory frequency tests determined the critical micelle concentration. The oscillatory stress tests were taken at temperatures from 5 to 65 degrees Celsius to create a master curve based on time temperature superposition of the measurements. The crossover points of G’ and G” on the oscillatory stress tests demonstrated where the grease transitions …

A Novel Graphical Approach For Mass Exchange Networks Using Composition Driving Force, Nessren Farrag, Dina Kamel, Ayat Ossama, Mamdouh Gadalla, Mai Fouad

Chemical Engineering

Raw materials are considered as a corner stone for both chemical and process industries. Raw materials efficient utilization and usage within the process saves a lot. Mass integration is the most competent path to minimize the economic and environmental losses, by minimizing both the amounts of external mass separating agents and waste disposal. Mass exchange networks or MENs is the tool used to apply this integration. This article presents a new graphical approach, based on the composition driving force, to analyse the mass integration and exchange networks. The new approach is illustrated graphically, and can be applied on existing and …

Influence Of Substrate Stage Temperature And Rotation Rate On The Magneto-Optical Quality Of Rf-Sputtered Bi2.1dy0.9fe3.9ga1.1o12 Garnet Thin Films, Mohammad E. Alam, Mikhail Vasiliev, Kamal Alameh

Research outputs 2014 to 2021

Highly bismuth-substituted iron garnet thin films are prepared on quartz substrates by using a radio frequency (RF) magnetron sputtering technique. We study the factors (process parameters associated with the RF magnetron sputter deposition technique) affecting the magneto-optical (MO) properties of ferrite garnet films of composition Bi2.1Dy0.9Fe3.9Ga1.1O12. All films show high MO response across the visible range of wavelengths after being annealed. In particular, the effects of substrate stage temperature and rotation rate on the various properties of films are studied. Experimental results reveal that the characteristics of garnet films of this type can be tuned and optimized for use in …

Effects Of Co-Product Uses On Environmental And Economic Sustainability Of Hydrocarbon Biofuel From One- And Two-Step Pyrolysis Of Poplar, Daniel G. Kulas

Dissertations, Master's Theses and Master's Reports

This study investigated the environmental and economic sustainability of liquid hydrocarbon biofuel production via fast pyrolysis of poplar biomass through two pathways: a one-step pathway that converted poplar via fast pyrolysis only, and a twostep pathway that includes a torrefaction step prior to fast pyrolysis. Optimization of these fast pyrolysis-based biofuel processes were investigated through heat integration and alternative uses of the co-product biochar, which can be sold as an energy source to displace coal, soil amendment or processed into activated carbon. The impacts of optimization on the cost of hydrocarbon biofuel production as well as the environmental impacts were …

Reverse Insulator Dielectrophoresis: Utilizing Droplet Microenvironments For Discerning Molecular Expressions On Cell Surfaces, Jeana Collins

Dissertations, Master's Theses and Master's Reports

Lab-on-a-chip (LOC) technologies enable the development of portable analysis devices that use small sample and reagent volumes, allow for multiple unit operations, and couple with detectors to achieve high resolution and sensitivity, while having small footprints, low cost, short analysis times, and portability. Droplet microfluidics is a subset of LOCs with the unique benefit of enabling parallel analysis since each droplet can be utilized as an isolated microenvironment. This work explored adaptation of droplet microfluidics into a unique, previously unexplored application where the water/oil interface was harnessed to bend electric field lines within individual droplets for insulator dielectrophoretic (iDEP) characterizations. …

A Comparison Of Mean Age Theory And Residence Time Distributions In Mixed Systems., Nolan Theaker

Electronic Theses and Dissertations

A comparison between mean age theory and conventional residence time distributions over a range of quantified mixing levels was conducted using computational fluid dynamics (CFD). The system was a stirred tubular reactor. The model was validated by comparing computationally derived RTD curves with experimentally obtained RTD curves, with quantified differences less than 3%. Mixing was quantified using the Tanks-in-Series model. Mixing levels were set by varying flow rate and impeller rpm. Mean age distributions at the outlet, where experimental RTD’s were measured, were very narrow for all levels of mixing studied. RTD’s showed expected characteristics; a wider distribution and long …

Pollution Prevention In The Great Lakes Basin: Working With Pulp & Paper Manufacturers, Eugene Park

Journal of Environmental Sustainability

In response to growing concerns over persistent toxic substances in the Great Lakes, new initiatives are in place to address and mitigate pollutant loadings to these large natural waterbodies. With support from the U.S. Environmental Protection Agency and New York Department of Environmental Conservation, the New York State Pollution Prevention Institute (NYSP2I) worked with pulp & paper companies in the Great Lakes Basin in an effort to find solutions to reduce environmental impacts from this industry sector. Based on currently available EPA toolkits, NYSP2I developed and utilized an assessment tool called Lean, Energy, and Environment (LE2). Five different paper manufacturers …

Novel Synthesis Of Cigs Nanoparticles For Scalable, Benign Inks For Solution Processed Solar Cells, Jacob Fields, Ryan Ellis, Rakesh Agrawal

The Summer Undergraduate Research Fellowship (SURF) Symposium

One potential production route to high efficiency, low cost, photovoltaics (PVs) which was explored is Copper Indium Gallium Sulfide (CIGS) nanocrystal inks for solution processed PVs. A common CIGS nanocrystal ink synthesis utilizes ligands—molecules attached to the particle surface—for colloidal stability, size control, and shape control. It is desirable to devise a novel synthesis which will incorporate a ligand that allows suspensions in more benign solvents than current methods—a desirable characteristic for large scale production. In order to develop the aforementioned synthesis of CIGS nanoparticles, an optimization study of synthesis parameters was performed. Selection of an appropriate solvent, and sulfur …

Novel Processing Approaches For Thin Film Solar And Related Technologies., Brandon Lavery

Electronic Theses and Dissertations

A growing population along with developing nations are increasing the demand for energy. The International Energy Agency forecasts a global electricity demand increase of 70 percent by 2040. This is an increase from nearly 18 TW to over 30 TW. The sun can be a great clean source of achieving this energy demand. Despite the large solar industry development, the market is still growing as solar energy only accounted for 0.87% of the global energy production in 2013. The opportunity exists to manufacture more affordable solar energy that can penetrate more of the global energy market. In this dissertation, a …

Evaluating One-Step Catalytic Free Method Including Hydrolysis, Esterification, Transesterification, And Degradation Reactions To Produce Biodiesel From Soybean Oil, Mahmood Gheni Jebur

Graduate Theses and Dissertations

Due to the environmental and economic impacts of diesel fuel based on petroleum, several studies have been done to find an alternative source of energy. Biodiesel is considered one of these alternative sources. It is a renewable source of energy produced from vegetable oils and animal fats. There are two main reaction routes used to produce biodiesel (fatty acid methyl esters). Transesterification reaction is the first route used to convert triglycerides to fatty acid methyl esters (FAMEs), while hydrolysis followed by esterification reactions are the second route employed to convert triglycerides to free fatty acids (FFA) and then further converted …