Other Chemical Engineering Commons^™

Modeling Product Cooling For Baked And Snack Crackers, Jenna Hagenloch

Honors Theses

The cooling of snack crackers, after the baking process is an important step prior to packaging. A model was developed for cooling the crackers. The model allows for the adjustment of multiple operating conditions, such as temperature, depth of the crackers, and the speed of the line. The completed model provides the user with the ability to predict cooling requirements and to validate pre-existing equipment operating conditions. The model will aid in the design of new equipment as well as modifications to improve existing installations to operate within the desired specifications for each process.

Treatment Of Landfill Waste, Leachate And Landfill Gas: Modelling/Simulation And Experimental Studies, Hecham M. Omar

Electronic Thesis and Dissertation Repository

Landfilling has been relegated to containing waste and hoping for minimal environmental impact. However, landfills produce harmful leachate and landfill gas that require treatment. To speed up the landfill biodegradation process, aerating the landfill to promote aerobic biodegradation has been implemented successfully. However, the conversion from a traditional anaerobic landfill to an aerobic landfill is to this point, not well researched. A 3-dimensional dynamic mathematical model was developed that depicts the conversion of a landfill from an anaerobic to an aerobic operation. The results of the model (CO₂ volume fraction and temperature), agreed with data from published work. The …

Optimizing Chemical & Rheological Properties Of Rejuvenated Bitumen, Dominic Nguyen, Hamzeh Haghshenas Fatmehsari, Santosh Kommidi, Yong-Rak Kim

Department of Civil and Environmental Engineering: Dissertations, Theses, and Student Research

Bitumen has long been a material used in the construction of roadways, yet new pavement only consists of low fractions of recycled materials due to poor compatibility of aged bitumen and new materials. Thus, rejuvenators, chemical additives, have been used in an attempt to re-balance the chemical composition and restore the physical properties of aged bitumen back to its virgin state. A fundamental understanding of how one particular rejuvenator, soybean oil, revitalizes bitumen was investigated using a multi-scale approach.

Fourier-transform infrared spectroscopy (FTIR) was used to determine the changes in chemical properties of pure and rejuvenated virgin and aged samples. …

An Integrated Computational And Experimental Approach To Study And Scale-Up Vacuum Drying Of Pharmaceutical Products, Aditya G. Dodda

Doctoral Dissertations

Drying of Active Pharmaceutical Ingredients (APIs) is an energy intensive process that is often a manufacturing bottleneck due to its relatively long processing times. A key objective is the ability to determine the drying end point, the time at which all solvent has been evaporated from the solid cake. A novel method for determining the end point of pharmaceutical dryers, based on on-line mass spectrometry is developed and tested. The proposed method offers several advantages over existing spectrometric methods, including the ability to detect when the cake is dry from vapor phase measurements and a very simple implementation that does …

Tribological Performance Of Hybrid Filtered Arc-Magnetron Coatings: Part I: Coating Deposition Process And Basic Coating Properties Characterization, Vladimir Gorokovsky, Chris Bowman, Paul Gannon, David Vanvorous, Andrey Voevodin, Adam Rutkowski, Christopher Muratore, Richard Smith, Asghar Kayani, David Gelles, Vaithiyalingam Shutthanandan, Boris Trusov

Christopher Muratore

Aircraft propulsion applications require low-friction and wear resistant surfaces that operate under high contact loads in severe environments. Recent research on supertough and low friction nanocomposite coatings produced with hybrid plasma deposition processes was demonstrated to have a high potential for such demanding applications. However, industrially scalable hybrid plasma technologies are needed for their commercial realization. The Large area Filtered Arc Deposition (LAFAD) process provides atomically smooth coatings at high deposition rates over large surface areas. The LAFAD technology allows functionally graded, multilayer, super-lattice and nanocomposite architectures of multi-elemental coatings via electro-magnetic mixing of two plasma flows composed of different …

Progress In The Development Of Adaptive Nitride-Based Coatings For High Temperature Tribological Applications, Samir Aouadi, Brandon Luster, Punit Kohli, Christopher Muratore, Andrey Voevodin

Christopher Muratore

Adaptive tribological coatings were recently developed as a new class of smart materials that were designed to adjust their surface chemical composition and structure as a function of changes in the working environment to minimize friction coefficient and wear between contact surfaces. This paper provides an overview of the current research developments in this field, including: (1) Chameleon nanocomposite coatings which are produced by depositing a multi-phase structure whereby some of the phases provide mechanical strength and others are lubricious; (2) Micro- and nano-textured coatings which consist of hard nitride films with highly ordered micropores and nanopores that are subsequently …

Plasma Enhanced Surface Treatments Using Electron Beam-Generated Plasmas, Darrin Leonhardt, Christopher Muratore, Scott Walton, Robert Meger

Christopher Muratore

NRL has developed a ‘large area plasma processing system’ (LAPPS) utilizing a high energy (∼2 keV) modulated electron beam to drive the plasma ionization. This system has been shown to be (1) efficient at producing plasma in any gas composition, (2) capable of producing low temperature plasma electrons (9–10¹² cm⁻³) and (3) scalable to large area (square meters). In this work, the progress of a number of applications using LAPPS is discussed. Nitride growth in stainless steel was investigated, which demonstrated high rates (up to 20 μm/h^1/2) at low temperatures (≤462 °C). Complementary mass spectrometry …

Molybdenum Disulfide As A Lubricant And Catalyst In Adaptive Nanocomposite Coatings, Christopher Muratore, Andrey Voevodin

Christopher Muratore

Nanocomposite YSZ–Ag–Mo–MoS₂ coatings with different MoS₂ additions (0–100 at.%) were deposited with a hybrid pulsed laser/magnetron sputtering/filtered cathodic arc process. Wear testing was performed from 25 to 700 °C for each of the coatings. Electron microscopy and other characterization techniques were used to examine the surfaces and wear tracks of the coatings and to determine the mechanisms resulting in the measured tribological properties. Adaptive coatings containing 8 at.% MoS₂demonstrated a friction coefficient of 0.2 throughout the temperature range examined here, compared to 0.4 for YSZ–Ag–Mo with no MoS₂. Characterization of the YSZ–Ag–Mo–8% MoS_{2 …}

In Situ Studies Of Tic1−X N X Hard Coating Tribology, Marisa Rebelo De Figueiredo, Christopher Muratore, Robert Franz, Richard Chromik, Kathryn Wahl, Andrey Voevodin, Michel O'Sullivan, Markus Lechthaler, Christian Mitterer

Christopher Muratore

TiC1−x N x hard coatings present time-dependent tribological behavior with an initial running-in period (500–2000 cycles) marked by an elevated friction coefficient, followed by >10000 cycles with low-friction and wear at room temperature (RT) in ambient air. The mechanisms behind this behavior are not completely understood. Tribological tests performed at RT and at different relative humidity (RH) levels revealed that a minimum value between 15 and 25% RH is needed to trigger the low-friction regime at a sliding speed of 100 mm s−1. By in situ observations of transfer film growth, it could be observed that third body material …

Adaptive Nanocomposite Coatings With A Titanium Nitride Diffusion Barrier Mask For High-Temperature Tribological Applications, Christopher Muratore, Jianjun Hu, Andrey Voevodin

Christopher Muratore

Adaptive nanocomposite coatings that demonstrate low friction throughout broad ranges of temperature, wear, humidity and other environments are currently in development. One effective temperature adaptation mechanism at temperatures ≤ 500 °C is diffusion of noble metal to the coating surface, providing a low shear strength interface at the friction contact supported by a hard surface underneath. To prolong the wear lifetime of chameleon coatings relying upon this mechanism for low friction, a coating architecture incorporating a diffusion barrier mask to inhibit noble metal diffusion was employed. The diffusion barrier-capped coating provided lubrication at 500 °C over ten times longer than …

A Simultaneous Increase In The Thermal And Electrical Transport In Carbon Nanotube Yarns Induced By Inter-Tube Metallic Welding, Sabyasachi Ganguli, Amber Reed, Chaminda Jayasinghe, Joe Sprengard, Ajit Roy, Andrey Voevodin, Christopher Muratore

Christopher Muratore

Vertically aligned arrays of multiwall carbon nanotubes (MWCNT) were decorated with gold (Au) nanoparticles of different diameter and areal densities and spun into yarns. The melting point of Au nanoparticles determined by differential scanning calorimetry was approximately 260 °C, well below the oxidation temperature of carbon. A continuous yarn was formed while pulling out a bundle of CNTs from the metalized CNT array. Relatively low temperature (300 °C) thermal processing of the metalized yarn resulted in a 30% improvement in thermal conductivity, 40% increase in electrical conductivity and a 4× increase in elastic modulus. Cross-sections of the yarn were examined …

High Temperature Electrochemical Engineering And Clean Energy Systems, Brenda L. Garcia-Diaz, Luke Olson, Michael Martinez-Rodriguez, Roderick Fuentes, Hector Colon-Mercado, Josh Gray

Journal of the South Carolina Academy of Science

Global power demand is projected to more than double by 2050 and meeting this increased power demand will require maintaining or increasing power output from all existing energy sources while adding a large amount of new capacity. The power sources that have the greatest opportunity to fulfill this demand gap over this time period are clean energy sources including solar and nuclear power. One of the areas of expertise that SRNL has been applying to help with a variety of clean energy technologies is in high temperature electrochemistry. Savannah River National Laboratory (SRNL) in collaboration with industrial and university partners …

Control Of Plasma Flux Composition Incident On Tin Films During Reactive Magnetron Sputtering And The Effect On Film Microstructure, Christopher Muratore, Scott Walton, D. Leonhardt, Richard Fernsler

Christopher Muratore

A hybrid plasma enhanced physical vapor deposition (PEPVD) system consisting of an unbalanced dc magnetron and a pulsed electron beam-produced plasma was used to deposit reactively sputteredtitanium nitride thin films. The system allowed for control of the magnitudes of the ion and neutral flux, in addition to the type of nitrogen ions (atomic or molecular) that comprised the flux. For all deposition experiments, the magnitude of the ion flux incident on the substrate was held constant, but the composition of the total flux was varied. X-ray diffraction and atomic force microscopy showed that crystallographic texture and surface morphology of the …

Temporally And Spatially Resolved Plasma Spectroscopy In Pulsed Laser Deposition Of Ultra-Thin Boron Nitride Films, Nicholas Glavin, Christopher Muratore, Michael Jespersen, Jianjun Hu, Timothy Fisher, Andrey Voevodin

Christopher Muratore

Physical vapor deposition (PVD) has recently been investigated as a viable, alternative growth technique for two-dimensional materials with multiple benefits over other vapor deposition synthesis methods. The high kinetic energies and chemical reactivities of the condensing species formed from PVD processes can facilitate growth over large areas and at reduced substrate temperatures. In this study, chemistry, kinetic energies, time of flight data, and spatial distributions within a PVD plasma plume ablated from aboron nitride (BN) target by a KrF laser at different pressures of nitrogen gas were investigated. Time resolved spectroscopy and wavelength specific imaging were used to identify and …

Control Of Plasma Flux Composition Incident On Tin Films During Reactive Magnetron Sputtering And The Effect On Film Microstructure, Christopher Muratore, Scott Walton, D. Leonhardt, Richard Fernsler

Christopher Muratore

A hybrid plasma enhanced physical vapor deposition (PEPVD) system consisting of an unbalanced dc magnetron and a pulsed electron beam-produced plasma was used to deposit reactively sputteredtitanium nitride thin films. The system allowed for control of the magnitudes of the ion and neutral flux, in addition to the type of nitrogen ions (atomic or molecular) that comprised the flux. For all deposition experiments, the magnitude of the ion flux incident on the substrate was held constant, but the composition of the total flux was varied. X-ray diffraction and atomic force microscopy showed that crystallographic texture and surface morphology of the …

Cross-Plane Thermal Properties Of Transition Metal Dichalcogenides, Christopher Muratore, Vikas Varshney, Jaime Gengler, Jianjun Hu, John Bultman, Timothy Smith, Patrick Shamberger, Bo Qiu, Xiulin Ruan, Ajit Roy, Andrey Voevodin

Christopher Muratore

In this work, we explore the thermal properties of hexagonal transition metal dichalcogenide compounds with different average atomic masses but equivalent microstructures. Thermal conductivity values of sputtered thin films were compared to bulk crystals. The comparison revealed a >10 fold reduction in thin film thermal conductivity. Structural analysis of the films revealed a turbostratic structure with domain sizes on the order of 5–10 nm. Estimates of phonon scattering lengths at domain boundaries based on computationally derived group velocities were consistent with the observed film microstructure, and accounted for the reduction in thermal conductivity compared to values for bulk crystals.

The Effect Of Assembly Technique On Weak Polyelectrolyte Multilayer Film Morphology And Humidity Swelling/Deswelling Behavior, Ziyang Yin

Graduate Theses - Chemical Engineering

The goal of this research is to investigate the film morphology and humidity swelling/deswelling behavior of polyelectrolyte multilayers (PEMs) that are constructed from poly(allylamine hydrochloride) (PAH) and poly(acrylic acid) (PAA) by two assembly techniques: automated dipping layer-by-layer (LbL) and spin-assisted (SA) LbL. Two sets of pH polyelectrolyte solution conditions were tested: (PAH7.5/PAA3.5) and (PAH7.0/PAA7.0). It was found that when the films were constructed with the same number of bilayers (=20 bilayers), SA-LbL (PAH7.5/PAA3.5) has a greater thickness than (PAH7.0/PAA7.0). (PAH7.5/PAA3.5) thin films constructed by automated dipping LbL did not result in a uniform film morphology, making thickness comparisons between techniques …

Granulation Of Biochar For Soil Amendment, Breanna H. M. Bowden-Green

Electronic Thesis and Dissertation Repository

Biochar has shown potential as a soil amendment, but is a fine powder that is difficult to handle and would be blown away if applied to soils without modifications. Wet drum granulation of cornstalk biochar using binder solutions of hydroxypropyl methylcellulose was initially investigated, establishing that biochar could be granulated into a form that would be easier to handle and apply effectively to the soil. Biochars from three different feedstocks were then tested along with three binder solutions. The biochar granules were free flowing and relatively strong with a significant yield between a size range of 1 to 4 mm. …

Procesy Cieplne I Aparaty (Lab), Wojciech M. Budzianowski

Wojciech Budzianowski

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Methane Emissions As Energy Reservoir: Context, Scope, Causes And Mitigation Strategies, Xiaoli Chai, David J. Tonjes, Devinder Mahajan

Technology & Society Faculty Publications

Methane (CH4) is now considered a bridge fuel between present fossil (carbon) economy and desired renewables and this energy molecule is projected to play an important role in the global energy mix well beyond 2035. The atmospheric warming potential of CH4 is 28-36 times, when averaged over a 100-year period, that of carbon dioxide (CO2) and this necessitates a close scrutiny of global CH4 emissions inventory. As the second most abundant greenhouse gas (GHG), the annual global CH4 emissions were 645 million metric tons (MMT), accounting for 14.3% of the global anthropogenic GHG emissions. Of this, five key anthropogenic sources: …