Manufacturing Commons^™

Design For Quality Manufacturability Analysis For Common Assembly Process, Suriyanarayanan Ramachandra

Theses

The globalization of market economy has precipitated a dramatic increase in competition necessitating the need for higher quality products at lower cost in shorter time periods. Shorter life cycles and proliferation of products has made companies integrate all the phases of manufacturing to bring about a superior design. Design for Quality Manufacturability (DFQM) provides a technique to invoke manufacturing and assembly considerations while designing a product. The DFQM architecture identifies factors consisting of several variables that are influenced by certain error catalysts to cause one or more specific defects. A methodology is suggested to identify and quantify these error catalysts …

Use Of Multiple Transmitters For 3-D Non-Intrusive Particle Tracking, Jitesh H. Agrawal

Theses

A method for non-intrusive tracking of a particle in 3-dimensional space, based on processing of signals emitted from a transmitter embedded in the particle, is being developed. This method uses a mathematical model, which predicts the induced signal in receivers present in the vicinity of flowing particle, and supporting numerical techniques. Specific application aspects related to improving the accuracy of this method are presented.

The focus here is the development of flexible software capable of processing information coming from multiple transmitters with known distinct spatial orientation. Implementation aspects of modified existing empirical corrections for improving model-reality agreement, and new techniques …

Case Study Of Assembly Defects In Manufactured Products, Michael J. Withka

Theses

Design for Quality Manufacturability (DFQM) is a design tool that empowers engineers to create designs that are easily and effectively transformed into manufactured products. The goal of this methodology is to make designers aware of design characteristics that may lead to product defects during the assembly process. Acknowledging the possibility of these defects will enable the designer to institute design modifications early in the design phase. The benefits realized in this approach are a reduction in the number of defects in the finished product, reduced product cycle times, a reduction in monitoring costs and a reduction in time-to-market.

This thesis …

Statistical And Finite Element Analysis Of The Effects Of Random Input Parameters On The Mechanical Characteristics Of Sheetmetal Forming Processes Using Quadrature Method, Yu Quan

Theses

In this thesis, the computer aided finite element analysis is implemented in the analysis of sheetmetal forming process. To rationalize the experimentation and analysis, the statistical method is introduced to study the variability of sheetmetal deformation process and final shape with respect to the variation of different parameters.

In Chapter 2, the basic characteristics and considerations of deep drawing operation is described with emphasis on the study of geometrical and physical variables of the forming process.

Chapter 3 discussed the three phases which are encountered in the computer aided finite element analysis. As a typical representative of professional finite element …

Design For Quality Manufacturability Analysis Of Missing/Misplaced Parts And Part Interference, Altaf Yusuf Tamboo

Theses

Design for Quality Manufacturability (DFQM) is an approach that addresses the issue of quality manufacturability (QM) - the likelihood that defects will occur during manufacture of a product in a standard plant. The DFQM methodology is based on the premise that defects found in assembled products are often influenced by some features of the design and/or assembly process (influencing factors). These influencing factors cause defects in the presence of certain error catalysts.

One of the influencing factors is geometrical features such as shape and symmetry. A classification scheme for part shape and symmetry is developed. This scheme is summarized in …

A Systematic Approach To Defense Diversification, Sathappan Venkatachalam

Theses

The decline in defense spending has resulted in defense dependent companies seeking new markets through re-designing existing products, developing new products and restructuring their businesses. Defense diversification is defined as the process of transitioning a defense company's core capabilities (technologies, products, services) into commercial and non-Department of Defense government markets. A combination of site visits and review of the literature on defense diversification demonstrates the need for diversifying companies to adopt a systematic approach.

A concurrent new product development/product redevelopment model is proposed, based on the principles of concurrent engineering. The model consists of an eight phase development cycle and …

An Investigation Into Artificial Intelligence Based Generative Computer Process Planning, William Tereshkovich

Theses

The process planning function can be further optimized with the introduction of an intelligent software package such as an Artificial Intelligence based Generative Computer Process Planning System. An AI based CAPP system, also categorized as an expert system, provides the vital link between design and manufacture, a "bridge" of knowledge in the information chain of manufacturing engineering. With the increasing role of computers in the process planning function, planning has become easier, faster, and more efficient.

This thesis provides an explanation of the process planning function and how artificial intelligence will improve it. Topics in AI techniques and procedures, knowledge …

Will It Fly? A Computer-Based Aircraft Design Tool, Eric G. Woodfin

Honors Capstone Projects and Theses

No abstract provided.

A Preliminary Model For Lot Sizing In Semiconductor Manufacturing, Tali F. Carmon, Steven Nahmias

Industrial and Manufacturing Engineering

No abstract provided.

An Empirical Study Of Just-In-Time And Total Quality Management Principles Implementation In Manufacturing Firms In The U.S., Loknath Sriparavastu

Masters Theses

Literature in vogue points out that, in the last decade, American manufacturing companies came a long way in their renewed emphasis on the quality process. Justin- Time (JIT) and Total Quality Management (TQM) are the two magical phrases that are being frequently used in almost all the articles published on quality and productivity. Nevertheless, the literature does not provide any satisfactory explanation as to how JIT and TQM principles are implemented in the manufacturing industries.

This research, through a nationwide empirical survey, analyzed the effects of JIT and TQM strategies implementation. Survey results showed that implementing both JIT and TQM …

Running With The Pack: Jit & Automation For Small Manufacturers, Thomas E. Phillips, John R. Ledgerwood

Publications

While both just in time (JIT) concepts and automation programs have been widely implemented and highly successful in large manufacturing companies, many smaller manufacturing companies have wondered whether it would be economically feasible to utilize these same techniques and derive these same benefits. When JIT is adopted by small manufacturers, it provides them with advantages over traditional manufacturing systems, such as lower cost, quality improvements, higher productivity, and less working capital tied up in inventory. Small US manufacturers must understand the basic principles and philosophy of JIT and update their production equipment if they are to be competitive in today's …

An Interactive Computer Graphics Based Off-Line Avail Programming Environment For Coordinate Measuring Machines, Nayanesh B. Bhandutia

Theses

Productivity can be increased by providing computer aided off-line program development environment to operate direct computer controlled Coordinate Measuring Machines (CMM). Such an environment not only results in reduced operational downtime of the CMM but also eliminates the need for the operators to learn and debug the complicated CMM programming language.

An application software was developed to provide a computer based graphical environment for on-the-screen CMM inspection simulation and AVAIL part program development. A comprehensive, menu driven front-end was developed as a foundation for this software. Algorithms were designed and coded to read and interpret CAD software part design information …

Implementation Of Continuous Flow Manufacturing In United States Industries, Rohit P. Patel

Theses

Continuous Flow Manufacturing (CFM) is one of the key strategies to enable the United States industries to adapt to any volume increase and rapidly changing requirements of the market place. CFM is an on-going analysis and improvement activity used to optimize the efficiency, effectiveness and flexibility of any process. The two basic goals of CFM are to reduce cycle time to less than customer order leadtime and to eliminate inefficiencies from the overall manufacturing processes.

The thesis will describe reasons for the scarcity of CFM in United States industries. The methodology applied was a detailed six page questionnaire sent to …

Automatic Feature Extraction From Conventional Cad Model To Support Feature-Based Design Approach For The Sheet Metal Stamping Industries, Dipak P. Thakar

Theses

Despite the continuing improvement in computer aided design (CAD) systems and improvements in computer aided manufacturing (CAM), the process planning activity has still not been completely integrated into the CAD/CAM cycle. Particularly in sheet metal stamping industries human interpretation of CAD data is required to extract the geometry and technological information of a component. As a result most CAD systems are used as advanced drafting and drawing management tools by designers. Thus the responsibility for interpreting the design data required for extracting the manufacturing part features still resides with the process planner. Which has increase possibilities of entering errors with …

An Integrated Approach To Implement Iso 9000 Series Standards To United States Manufacturing Industry, Jatin N. Amin

Theses

Implementation of ISO 9000 series quality system standards to the U.S. manufacturing industry is discussed by developing a generic model for implementation. In recent past, quality became a prime performance issue to formulate strategy to improve market share and profit for U.S. manufacturing industry. Many companies seeks for ISO 9000 registration. Manufacturing industry and other industries as well, are facing numerous problems in implementing ISO 9000 quality system standards. At present, about 400 U.S. companies have gained certification under this standard.

In this work an attempt has been made, to highlight problems which are most likely to be critical to …

Machining Of Silicon Wafers With An Abrasive Water Jet Cutter, Frank J. Marciniak

Theses

This thesis consists of a study of the effects of abrasive water jet cutting on brittle silicon substrates. In total, 26 different cuts were made in a single crystal silicon substrate with an abrasive water jet cutter under different conditions of water flow, water pressure, and abrasive flow rate. These cuts were analyzed for surface roughness, and microstructure.

The roughness measurements were compared in order to determine the best possible cutting conditions. The cut with the best roughness of 0.000170 inches was obtained under cutting conditions of 30 KSI water pressure, 1 inch/minute cutting speed, and an abrasive flow rate …

Concurrent Engineering And Design For Manufacture In The Medical Device Industry, Martin A. Mathelier

Theses

Concurrent Engineering (CE) is an approach to product development in which engineers work on design and manufacturability at the same time. The ultimate goal of concurrent engineering is to reduce the time-to-market while improving quality. This thesis goes into details about the tools necessary to achieve successful product development in the Medical Device Industry. The novelty of this thesis is not in the tools themselves but rather in the way that they are applied to the medical device industry. The need for the CE approach is of utmost importance because of the vast competition in the medical device industry.

The …

Prediction Of Linear And Non-Linear Components Of Cutter Deflection In End Milling Tools, Kimberly Nazimek

Theses

In this study, cutter length, cutter diameter, depth of cut, and magnitude of the instantaneous force vector are examined to determine their effects on cutter deflection during end milling. Their contributions to both linear and non-linear cutter deflection are examined. Models are developed to compute deflection for both flat and ball end mills. These models are evaluated to determine the contribution of each type of deflection encountered during a variety of milling conditions. A discussion on the transfer of deflection data to an estimation of machining accuracy is then presented.

Design Of An Autonomous Vehicle System, Fritz Gerald Momplaisir

Theses

With advances in electronics, mobile vehicles are becoming more and more sophisticated. The Potential applications of AGVs are numerous an range from a material handling system for the factory floor to an intelligent wheel chair for the handicapped. The design of these vehicles, however, remains a difficult task. Even when the machine is given precise information about its environment, the fact that it is never free of noise further complicate the situation. One of the goals of an AGV project is to design a robust system that will operate efficiently in the presence of different sources of noise.

The scientific …

An Integrated Mrp And Finite Scheduling System To Derive Detailed Daily Schedules For A Manufacturing Shop, Sita D. Nathan

Theses

Many companies rely on Material Requirements Planning (MRP) to support their Production Scheduling and Control (PS&C) functions. Since MRP does not provide a detailed shop floor schedule, these users have to implement either a third party procedure or an internally developed procedure for shop floor controls. In this thesis we consider a class of user shops which are characterized by the following features:

• Homogenous machines, that is all machines can produce all products.

• Each product requires a setup, but several products may have a common setup.

• MRP requirements are specified on a weekly basis while actual requirements are specified on …

  ---

  Go to article

Error Recovery In Intelligent Robotic Workcells, R. D. Borchelt, Sema E. Alptekin

Industrial and Manufacturing Engineering

This paper focuses on the requirements for achieving automated diagnosis and error recovery in a robotic assembly cell. Untended robust operation is the goal which is discussed, and the use of a knowledge-base oriented diagnostic/control system to support on-line error recovery is advocated. It is proposed that error recovery attempts should be made, not only based on information gathered by system sensors, but also by using additional cell-specific knowledge pertaining to recovery strategies. Recovery attempts are to be made even in the absence of complete diagnosis, in order to gather additional information. A control structure developed to implement this approach …

The Importance Of Considering Size Effect Along The Cutting Edge In Predicting The Effective Lead Angle For Turning, William J. Endres, Daniel Waldorf

Industrial and Manufacturing Engineering

The concept of an effective orthogonal cutting edge in turning is considered. The orientation of this edge in the radial-longitudinal plane, as commonly modeled through an effective lead angle, is studied. The methods of effective lead angle prediction used in numerous previously developed force models are plagued with large errors over ranges of process inputs, in particular feed rate and depth of cut. Four previously developed methods of effective lead angle prediction are reviewed and compared to a new method presented here. This new method accounts for the size effect as introduced through the variation in chip thickness along the …

A Survey Of Manufacturing Practices In Southeast Asia, Fe Irma A. Ramirez

Theses

This paper presents a study of the current manufacturing practices in Southeast Asia particularly Indonesia, Malaysia and the Philippines. This region is regarded as the next region to watch in terms of economic performance and potential. A mail survey of manufacturing companies in these countries was performed in order to get the data. A six-page questionnaire was sent and covered the following areas: company profile, production control and management, quality management and automation and computerization. Majority of the respondents were medium- and large scale companies and carried a wide array of products. Most of the firms were labor intensive rather …

Superplastic Forming System Design, Keith Bain

Honors Capstone Projects and Theses

No abstract provided.

An Empirical Investigation Of Quality And Productivity Management Practices In Manufacturing Firms, Kiran Vuppalapati

Masters Theses

A growing number of firms are implementing the concept of Just In Time (JlT) manufacturing and Total Quality Management (TQM). This research examines the impact of these management philosophies in manufacturing firms.

This research identifies a set of critical organizational variables necessary for a successful . implementation and the organizational problems faced during their implementation. The major object is to test the performance of firms implementing both JlT and TQM against firms implementing none of these philosophies. Results show that JIT-TQM firms are more customer focused and have better employee relations than traditional firms. This study also compares the performance …

An Experimental Study Into The Role Of Routing Flexibility In The Justification Of Advanced Manufacturing Systems, Sanjay Pathak

Masters Theses

Increased competition in manufacturing has focused attention on advanced technologies. These costly technologies lead to difficulty in purchase justification using traditional methods. New methods quantify attributes relating to the flexibility of advanced systems. One such attribute is routing flexibility.

This thesis presents results of experiments into evaluation of routing flexibility. The performance of conventional dedicated machinery when compared with that of machines having routing flexibility indicates an advantage of flexible machinery. The thesis indicates a procedure for evaluation of different flexibilities and their comparison with conventional machinery in reality.

An empirical formula is developed that helps in quantifying routing flexibility …

Processing And Application Of Polyolefin Plastics, Muhammad Khalid

Theses

This thesis describes the manufacturing, processing and application of polyolefin thermoplastics. Polyolefins have become one of the most important kinds of plastics. Polyolefin resin represents about one third of all plastics sold and its application for films and containers dominate the packaging industry. The objective of this thesis is to present the various processing methods and application of polyolefin thermoplastics. Polyolefin is produced by several different processes. Conventional low density polyethylene is made by polymerizing ethylene at high pressure and high temperatures while high density polyethylene is polymerized at relatively low pressure and low temperatures. Generally all polyolefin possess excellent …

An Application Of Neural Networks To Statistical Process Control, Asterios Papaikonomou

Theses

Recent changes in the past World War II economy have produced a more educated, value driven customer. A global economy has emerged to technological advances which has made competition fierce as well as proximate. As a result, manufacturing companies are required to provide consumers with quality products at a reasonable cost. A quality product is defined as one that fulfills the needs and expectations of the consumer and provides him with a sense of value.

Since all companies want to provide quality products, the reason why poor quality is sometimes the result is not the outcome of actions for that …

Set-Up Saving Schemes For Printed Circuit Boards Assembly, Oded Z. Maimon, Ezey M. Dar-El, Tali F. Carmon

Industrial and Manufacturing Engineering

Focusing on a basic printed circuit board (PCB) assembly line configuration characterized by very long set-up times, we examine two scheduling methods that can significantly reduce the set-up. Both methods -the Grouped Set-Up (GSU) method that has been recently introduced in the literature and the Sequence Dependent Scheduling (SDS) method, which has not been studied in this context -are based on component commonality among PCB types. Using the typical traditional scheduling method as a benchmark, the GSU and the SDS methods are compared in terms of three performance measures: line throughput, average work-in-process (WIP) inventory level, and implementation complexity. Guidelines …

Book Review, Suzanne B. Watson

RISK: Health, Safety & Environment (1990-2002)

Review of the book: HELENA SZEJNWALD BROWN, ET AL., CORPORATE ENVIRONMENTALISM IN A GLOBAL ECONOMY: SOCIETAL VALUES IN INTERNATIONAL TECHNOLOGY TRANSFER. (Quorum Books 1993) [264 pp.] Acknowledgments, bibliography, figures, index, tables. LC 92- 19851; ISBN: 0-89930-802-3. [$49.95. P.O. Box 5007, Westport CT 06881.]