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Case Study - China Airlines Flight 006, Jaxon Daniels, Ryan Lutwin, Jacob Patterson, Elizabeth Bosan, Ronyn Orrell Aug 2026

Case Study - China Airlines Flight 006, Jaxon Daniels, Ryan Lutwin, Jacob Patterson, Elizabeth Bosan, Ronyn Orrell

Discovery Day - Daytona Beach

On February 19, 1985, China Airlines Flight 006, a regularly scheduled flight from Taipei, Taiwan, to Los Angeles, California, experienced a serious in-flight upset while cruising at high altitude. The aircraft subsequently entered a steep, uncontrolled spiral dive, during which it experienced extreme G-forces and sustained structural damage. After regaining control, the crew diverted the aircraft to San Francisco International Airport, where it landed safely (National Transportation Safety Board, 1986). The Human Factors Analysis and Classification System (HFACS) framework helps to identify and analyse the organizational elements and conditions that lead to aviation accidents (Small, 2020). Aviation accidents are not …

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Construction Of A Radio Jove Telescope For Low-Frequency Radio Astronomy Observations, Lola G. Torres, Elizabeth Loughry, Raaid Baloch, Benjamin Fisher, Gannon English, Poorvaja Panneerselvan, Andrew Wright, Braedyn Hodges Aug 2026

Construction Of A Radio Jove Telescope For Low-Frequency Radio Astronomy Observations, Lola G. Torres, Elizabeth Loughry, Raaid Baloch, Benjamin Fisher, Gannon English, Poorvaja Panneerselvan, Andrew Wright, Braedyn Hodges

Discovery Day - Daytona Beach

Radio JOVE, a NASA-supported citizen science project, provides a framework for studying planetary magnetospheres and solar activity through radio observations. The primary goal of this project is to construct a Radio JOVE telescope system to enable undergraduate observation and analysis of low-frequency radio emissions from Jupiter and the Sun. The antenna system will be constructed considering real-world effects to ensure accurate signal detection. The resulting system will generate radio spectrograms that capture time-dependent signal intensity, identifying any Jovian radio bursts and solar radio emissions. These observations will be used to investigate plasma interactions, and space weather relations associated with both …

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Satellite Autonomous Launch Assembly (Satlass), Anthony Todisco, Jaden Caradine, Justin Della, Essence Howard, Andrew Hawks, Alexander Kushto, Colin Mccaughey, Javier Narvaez, Frányerson R. López Ochoa, Diana Tormo Aug 2026

Satellite Autonomous Launch Assembly (Satlass), Anthony Todisco, Jaden Caradine, Justin Della, Essence Howard, Andrew Hawks, Alexander Kushto, Colin Mccaughey, Javier Narvaez, Frányerson R. López Ochoa, Diana Tormo

Discovery Day - Daytona Beach

The Satellite Autonomous Launch Assembly (SATLASS) is a Cube Satellite deployer whose development falls under the Embry-Riddle Orbital Research Association (ERORA), an organization focusing on CubeSat technology development. Project SATLASS provides hands-on experience in spacecraft subsystem development, including propulsion design, instrumentation, applied structural analysis, and experimental testing. The current objectives of this research are to map pressure changes throughout a high-pressure feed system, evaluate the pressure and velocity response of nitrogen gas after solenoid valve actuation, and determine the most effective nozzle geometry through direct thrust measurements. A static propulsion test stand was designed and fabricated to house a high-pressure …

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Orbital Servicing Calibration And Repair (O.S.C.A.R.), Samantha Rogers, Chloe Arnold, Ava Laudadio Aug 2026

Orbital Servicing Calibration And Repair (O.S.C.A.R.), Samantha Rogers, Chloe Arnold, Ava Laudadio

Discovery Day - Daytona Beach

Low Earth Orbit (LEO) satellites operate in an environment that exposes them to cumulative radiation effects, micrometeoroids, and orbital debris, and limited opportunities for post-launch intervention. These factors can degrade satellite performance over time, leading to anomalies that may cause data corruption, mission failure, or require human intervention for repair. While previous on-orbit servicing efforts have demonstrated repair and life-extension capabilities, most have focused on Geosynchronous satellites or controlled test environments, leaving a gap in servicing concepts tailored specifically to LEO satellites.The O.S.C.A.R. (Orbital Servicing, Calibration, and Repair) project investigates the design of a robotic servicing system for inspecting, calibrating, …

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Contrasting Coastal Dune Environments In Chile, Aurora Christianson Aug 2026

Contrasting Coastal Dune Environments In Chile, Aurora Christianson

Discovery Day - Daytona Beach

Emerging coastalization and urbanization threats to the prehistoric Concón Dunes and Humedal de Mantagua coastal area of Chile is being investigated by researchers via uncrewed aircraft systems (UAS) in "Contrasting Coastal Dune Environments in Chile." Four UAS were utilized: Anzu Raptor T, DJI Mavic 3E, DJI Mavic 3M, and DJI Air 3 to collect various images of the coastal dunes. Multispectral and RGB cameras gather images by photogrammetry to create orthomosaics and monitor vegetation indexes in Pix4Dmapper. Thermal cameras provided images in rainbow, white hot infrared, and black hot infrared schemes to monitor wildlife and vegetation. The normalized difference vegetation …

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Quantifying The Effect Of Metallicity On Stellar Properties And Evolutionary Timescales, Jacob Becker Aug 2026

Quantifying The Effect Of Metallicity On Stellar Properties And Evolutionary Timescales, Jacob Becker

Discovery Day - Daytona Beach

Stellar age estimations derived from asteroseismology depend on stellar models that are sensitive to metallicity (Z). Variations in this parameter could alter the agreement between gyrochronological and asteroseismic ages, as well as main sequence lifetimes and observational properties such as effective temperature and luminosity. We test how much typical metallicity differences (±0.2 dex) affect main-sequence models of solar-type stars. Using MESA, evolutionary tracks are created for 1 M☉ stars at three metallicities (Z = 0.009, 0.014, 0.022), and it is measured how these changes shift the positions of the zero-age main sequence and the corresponding main sequence lifetimes. This work …

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Innovative Controls For Combustible Particulate Dust In Industrial Refineries, Sadie Dickman Aug 2026

Innovative Controls For Combustible Particulate Dust In Industrial Refineries, Sadie Dickman

Discovery Day - Daytona Beach

This project entails an extensive analysis of the occupational combustible dust hazard that exists in industrial refineries, including food processing, manufacturing, and metalworking facilities. Based on prior accidents like the 2008 Imperial Sugar and 2017 Didion Milling explosions, combustible dust causes fire and explosion risks that can result in damages, injuries, and fatalities. Through comparison of OSHA regulations, NFPA standards, and accident data, a lack of effective standards regarding training, audits, ventilation, fire prevention, and adequate housekeeping measures were highlighted to be an existing safety gap. The purpose of this study is to propose administrative controls to mandate companies to …

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Designing Under Pressure: A Comparative Study Of Ai And Manual Interface Development In A Naval Weapon System Scenario, Tsimur Babakhanau, Noah Clark, Colby Keller, Mary Grace Sorenson, Zoe Tiede Aug 2026

Designing Under Pressure: A Comparative Study Of Ai And Manual Interface Development In A Naval Weapon System Scenario, Tsimur Babakhanau, Noah Clark, Colby Keller, Mary Grace Sorenson, Zoe Tiede

Discovery Day - Daytona Beach

This study implements a detailed naval scenario in which participants acted as operators on a Navy destroyer equipped with a Laser Weapon System (LaWS). Their task was to create a dashboard capable of stopping incoming suicide drone swarms while managing critical laser functions such as thermal constraints, threat prioritization, and adapting to attack dynamics. Poor management could leave the ship vulnerable. AI is increasingly integrated into design methods, fundamentally transforming the process of building user interfaces by compressing hours of work into minutes. Although AI design tools are becoming more common, little is known about how well beginners can use …

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Shipboard Fire & Flooding: Evaluating Ai-Assisted Interface Design For Novice Designers, Rachel Phillips, Abigail Threat, Parneet Makkar, Jasmine Cruz, Matthew Skowronek Aug 2026

Shipboard Fire & Flooding: Evaluating Ai-Assisted Interface Design For Novice Designers, Rachel Phillips, Abigail Threat, Parneet Makkar, Jasmine Cruz, Matthew Skowronek

Discovery Day - Daytona Beach

In naval damage control scenarios, operators in Damage Control Central (DCC) must interpret information from numerous sensors at once to detect hazards such as fire, flooding, or smoke while also maintaining ship stability. Designing interfaces that effectively support these tasks typically requires significant experience in human factors and military design standards. This project investigates whether AI-based design tools can help novice users produce functional interface prototypes more efficiently. Participants were randomly divided into two groups: an experimental group that used an assigned AI tool (Figma Make, Visily, or Claude) to generate and refine interface layouts, and a control group that …

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How Ai Influences The Design Process Of Unmanned Underwater Vehicles’ (Uuvs) 3d Sonar System, Eden Tsouklaris, Abriella Smith, Brianna Broderick, Carissa Aumack, Victoria Cornaro Aug 2026

How Ai Influences The Design Process Of Unmanned Underwater Vehicles’ (Uuvs) 3d Sonar System, Eden Tsouklaris, Abriella Smith, Brianna Broderick, Carissa Aumack, Victoria Cornaro

Discovery Day - Daytona Beach

With the exponential growth of Artificial Intelligence (AI), user interface (UI) designers have explored using AI to shorten design time. This study assessed the effectiveness of UIs designed with AI programs versus manual methods for an Unmanned Underwater Vehicle (UUV) control system. Participants were tasked with designing an interface that would allow submarine operators to monitor and coordinate three UUVs repairing a severed underwater communication cable at a depth of 2,000 meters. The scenario presented several operational challenges (zero visibility, sonar-only perception, data latency, and potential system degradation), requiring participants' designs to maintain spatial awareness and support remote repair tasks. …

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High Tempo Air Operations, Joseph Lipson, Brennan Flanagan, Trevor Sterbens, Brandon Godfrey, Jeremiah Sepich Aug 2026

High Tempo Air Operations, Joseph Lipson, Brennan Flanagan, Trevor Sterbens, Brandon Godfrey, Jeremiah Sepich

Discovery Day - Daytona Beach

Aircraft carrier flight decks are one of the most dangerous work environments in the world, where dozens of aircraft must be moved, fueled, and armed within strict time limits. Currently, Flight Deck Handling Officers track aircraft positions using a physical board with wooden pucks that can be knocked out of place or become outdated during fast-moving operations. This study looks at whether using AI tools helps people design a better digital version of this tracking system. Participants with little design experience were randomly selected and then randomly assigned to one of two groups — one that could use AI tools …

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Humans Vs. Ai: Comparing Approaches To Disaster Response Interface Design, Kelly Nguyen, Olivia Hartmann, Kailey Hrbek, Madeline Nees, Gabrielle Roth, Emily Silliman Aug 2026

Humans Vs. Ai: Comparing Approaches To Disaster Response Interface Design, Kelly Nguyen, Olivia Hartmann, Kailey Hrbek, Madeline Nees, Gabrielle Roth, Emily Silliman

Discovery Day - Daytona Beach

Amphibious emergency support operations involve rapidly changing information, high stress, and significant cognitive demands, which can make decision-making and situation awareness more difficult for operators. When interfaces are poorly designed, they can contribute to issues such as alarm flooding, confusion from incomplete information, and delayed responses, all of which increase operational risk during time-critical disaster situations. This study explores whether using generative AI to assist with interface design will improve performance (output quality and effort) and usability compared to a manual sketch mock-up. Participants were asked to design a dashboard interface to support disaster relief operations following a Category 5 …

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Evaluating The Impact Of Ai-Assisted Tools On Novice Interface Design For Combat Search And Rescue Operations, Louis Pandolfo, Kaylee H. Akerlund, Cassidi Ellison, Sierra Martinez Aug 2026

Evaluating The Impact Of Ai-Assisted Tools On Novice Interface Design For Combat Search And Rescue Operations, Louis Pandolfo, Kaylee H. Akerlund, Cassidi Ellison, Sierra Martinez

Discovery Day - Daytona Beach

Combat Search and Rescue (CSAR) operations are specialized military missions with the goal of rescuing personnel from hostile territory, often involving helicopters and elite teams tasked with locating and stabilizing survivors. It is imperative to a mission's success that any interface used by rescuers is efficient and usable, as they work under high risk, high stress, and time limited conditions. This study examined how access to artificial intelligence (AI) design tools influence novice interface design under a time constraint. Participants completed an interface design exercise based on a simulated U.S. Navy maritime disaster and CSAR mission. The overall aim of …

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An Innovative Approach To Real-Time Noise Monitoring And Detection In Airport Ramp Operations, Grace Hamilton, Nicole E. Egan, Anderson Peralta, Deyaneira Rodriguez, Maria G. Valentinez Aug 2026

An Innovative Approach To Real-Time Noise Monitoring And Detection In Airport Ramp Operations, Grace Hamilton, Nicole E. Egan, Anderson Peralta, Deyaneira Rodriguez, Maria G. Valentinez

Discovery Day - Daytona Beach

Airport ramp personnel are routinely exposed to hazardous noise levels exceeding occupational safety thresholds, increasing the risk of permanent hearing loss, degraded communication, and operational incidents. Traditional ramp noise management relies primarily on periodic monitoring and personnel protective equipment (PPE), which limits real-time hazard recognition and a proactive risk mitigation strategy. The purpose of this study is to evaluate the safety and financial effectiveness of implementing a real-time noise monitoring and detection system within airport ramp operations in alignment with Safety Management System (SMS) principles. A literature review, Preliminary Hazard Analysis (PHA), and financial cost-benefit analysis were conducted to compare …

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Mob-Air: Sensing Package Development For Maritime Search And Rescue Uav, Rachel Jacobsen, Liam Abraham, Ethan Thomas, Madeline Thomson, Nikolaos Triantafilloy Aug 2026

Mob-Air: Sensing Package Development For Maritime Search And Rescue Uav, Rachel Jacobsen, Liam Abraham, Ethan Thomas, Madeline Thomson, Nikolaos Triantafilloy

Discovery Day - Daytona Beach

Man-overboard (MOB) search and rescue (SAR) operations present a persistent maritime challenge, where rapid and reliable detection of a person in the water is critical to mission success. MOB-Air is developing a modular sensing package for an unmanned aerial system (UAS) to enhance SAR missions through autonomous human detection in maritime environments. This capability directly supports Navy maritime operations by improving overboard recovery, reducing search timelines, and enabling persistent aerial monitoring in contested or resource-constrained environments. The system evaluates thermal and visual imaging sensors using a custom horizontal-rail testing frame with a mobile payload. A ROS 2–based software architecture supports …

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Analytical And Numerical Solutions For The Hydrogen Atom, Kassidy Myers Aug 2026

Analytical And Numerical Solutions For The Hydrogen Atom, Kassidy Myers

Discovery Day - Daytona Beach

The Schrödinger equation is the foundational equation of non-relativistic quantum mechanics. The hydrogen atom is the simplest system for solving this equation, as it consists of only one proton and one electron. In this project, we work on the Schrödinger equation that models the spherically symmetric states of the hydrogen atom that depend only on the radial coordinate. We simplified and nondimensionalized the radial equation and solved the resulting equation using a power series (Frobenius) method. This approach revealed the physically meaningful solutions and led to quantized energy levels. In addition to finding the analytical solution, we numerically solve the …

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Ai-Driven Scheduling Algorithms For Private Aviation, Tayan Benson, Jessica Buskey, Gabriel Camacho, Caitlyn A. Gabrinowitz Aug 2026

Ai-Driven Scheduling Algorithms For Private Aviation, Tayan Benson, Jessica Buskey, Gabriel Camacho, Caitlyn A. Gabrinowitz

Discovery Day - Daytona Beach

Private aviation scheduling is complex and dynamic, requiring frequent aircraft repositioning based on demand and operational constraints, unlike fixed commercial airline schedules. As fleets grow beyond 300 aircraft, traditional deterministic methods become too slow, leading to the use of approaches such as genetic algorithms, but neural network-based methods have not seen in-depth exploration. This project models aircraft scheduling as a network, where airports and flights form a graph. It explores advanced AI methods, including graph neural networks and spatio-temporal graph neural networks (STGNNs), to capture both network structure and time constraints. The goal is to generate efficient daily schedules from …

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Evaluating Engagement-Based Learning Opportunities In Undergraduate Manufacturing Education, Salil Bapat, Ajay P. Malshe Aug 2026

Evaluating Engagement-Based Learning Opportunities In Undergraduate Manufacturing Education, Salil Bapat, Ajay P. Malshe

MMRL-XMO Industrial Seminar

This paper presents an engagement-based learning framework implemented in an undergraduate mechanical engineering course on additive manufacturing, with a specific focus on metal additive manufacturing (AM). The course integrated in-class discussion of AM fundamentals, discussing processes, materials, and designs with parallel semester-long team-based activities for encouraging and increasing hands-on student engagement. The paper specifically elaborates on the implementation of the project activity, focused on the design and manufacturing of bio-inspired lightweight lattice structures. The outcomes and reflections demonstrate the effectiveness of this approach in enhancing student engagement and complement the in-class lectures while also presenting future opportunities for improvements. This …

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Bioinspired Lightweight Lattices For Thermal Management And Structural Stiffness: A Simulation Study, Shivani Pandit, Vinay Kenny, Salil Bapat, Ajay Malshe Aug 2026

Bioinspired Lightweight Lattices For Thermal Management And Structural Stiffness: A Simulation Study, Shivani Pandit, Vinay Kenny, Salil Bapat, Ajay Malshe

MMRL-XMO Industrial Seminar

The evolution of lightweight biological structures for thermal regulation and structural stiffness, driven by multifunctionality requirements and ecological environments, provides a valuable blueprint for the development of lattice structures capable of both heat dissipation and mass reduction. Biological systems such as butterfly wing scales, weevil exoskeleton, toucan beak, pomelo peel, and other hierarchical porous morphologies exhibit highly optimized geometries that balance thermal management, mechanical performance, and lightweighting. Engineering lattice structures, including both strut-based and surface-based lattice topologies, offer analogous design strategies that can replicate these biological functionalities while remaining tailorable to not only the functionality and application-specific requirements but also …

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Microstructure And Mechanical Behavior Of High Strength Additive Alloys With Nanoscale Precipitates, Hyeongseob Kim, Emiliano Flores, Xinghang Zhang Aug 2026

Microstructure And Mechanical Behavior Of High Strength Additive Alloys With Nanoscale Precipitates, Hyeongseob Kim, Emiliano Flores, Xinghang Zhang

MMRL-XMO Industrial Seminar

This review highlights how additive manufacturing (AM) enables the formation of metastable nanoscale precipitates through rapid nonequilibrium solidification and cyclic thermal histories, leading to mechanical properties unattainable by conventional processing. Recent advances in AM Al- and Ni-based alloys are discussed with emphasis on the relationship between nanoscale heterogeneity and deformation behavior. In Al alloys, nanolamellar intermetallic architectures generate strong heterostructure-induced back stresses and enable ultrahigh compressive strengths approaching 1 GPa while maintaining deformability. In Ni-based systems, in situ oxide nanoprecipitates improve high-temperature mechanical behavior of 718 Ni alloys, while nanoprecipitate evolution in Haynes 230 Ni alloys promotes deformation twinning. These …

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Powder Metal Characterization For Additive Manufacturing, Paul Mort, Donovan Stumpf, Rajeshree Varma, Dina Khattab, Xiaoling Shen, Michael Titus, Michael Sealy, Jeff Jaworek, Jake Kim, Langdon Feltner Aug 2026

Powder Metal Characterization For Additive Manufacturing, Paul Mort, Donovan Stumpf, Rajeshree Varma, Dina Khattab, Xiaoling Shen, Michael Titus, Michael Sealy, Jeff Jaworek, Jake Kim, Langdon Feltner

MMRL-XMO Industrial Seminar

Powder characterization is important for specification and qualification of powder feedstock materials used in powder-bed additive manufacturing.  Characteristics include both distributed properties (i.e., particle morphology, size, shape, curvature distributions) as well as ensemble behavior including flow, spread-ability, and packing.  Ensemble behavior is highly sensitive to boundary conditions in thin-layer processing, for example as required for additive manufacturing, thin-layer calendaring for dry-cathode processing, and many tribology-related applications.  Particulate flow and packing are inherently multi-body ensemble processes; the distributed characteristics of particulates comprise said multi-body effects. Characterization of powder feedstock is important for manufacturing process control, resource efficiency, and product quality.  This …

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Generative Ai For Decision Making In The Manufacturing Systems, Xingyu Li Aug 2026

Generative Ai For Decision Making In The Manufacturing Systems, Xingyu Li

MMRL-XMO Industrial Seminar

Manufacturing systems increasingly demand real-time, multi-objective, and human-aligned decision-making that existing approaches cannot provide. In this study, we introduce the Generative Manufacturing System (GMS), a paradigm that reframes manufacturing decisions as samples from a learned conditional distribution, replacing inference-time search in the existing optimization-based approaches. Two instantiation examples are presented in manufacturing decision-making, including layout design and production scheduling, using domain-adapted diffusion models conditioned on operational constraints and human preferences. Experiments demonstrate 100% feasibility, near-zero objective matching error, and 25x decision making speed gain, establishing generative AI as a scalable, efficient, and human-centric decision-making engine for modern manufacturing systems.

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Hybrid Bio-Inspired Design Approach For Lightweighting In Additive Manufacturing: A Feasibility Study, Ryan Capstick, Shivani P. Pandit, Salil Bapat Aug 2026

Hybrid Bio-Inspired Design Approach For Lightweighting In Additive Manufacturing: A Feasibility Study, Ryan Capstick, Shivani P. Pandit, Salil Bapat

MMRL-XMO Industrial Seminar

This paper explores the feasibility of extracting biological design information from multiple species for manufacturing functional lightweight architectures. Biology offers a vast range of designs, materials, and organizational strategies to achieve these goals. Over the past few years, additive manufacturing (AM) has been increasingly applied to manufacture various bio-inspired lattice geometries. Commonly, this approach involves taking inspiration from one specific biological example for manufacturing and testing. However, converging multiple biological design ideas into a single engineering structure for manufacturing is rarely reported. In this work, design inspirations from two biological species (cuttlefish and mantis shrimp) are combined to model various …

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A Generalized Real-Time Geometric Virtualization Of Material Removal Processes For A Factory Digital Twin Platform, Jongwoo Han, Chang Hyeon Mun, Martin Byung-Guk Jun, Hyung Wook Park Aug 2026

A Generalized Real-Time Geometric Virtualization Of Material Removal Processes For A Factory Digital Twin Platform, Jongwoo Han, Chang Hyeon Mun, Martin Byung-Guk Jun, Hyung Wook Park

MMRL-XMO Industrial Seminar

As the transition toward autonomous smart factories and Cyber-Physical Production Systems (CPPS) accelerates, real-time digital twin implementation of manufacturing processes has emerged as a critical enabling technology. However, existing virtualization approaches present fundamental limitations: mesh-based Boolean methods are computationally infeasible for real-time processing due to their CPU-bound operations, while pure voxel-based methods suffer from staircase artifacts at geometric boundaries and exhibit exponentially increasing computational demands as resolution improves. To overcome these limitations, this paper proposes a GPU-accelerated real-time geometric virtualization method combining Signed Distance Field (SDF) with the Marching Cubes algorithm. The proposed method executes massively parallel SDF subtractive operations …

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Programmable Hybrid And Gradient Constant Mean Curvatures For High-Performance Multifunctional Mechanical Metamaterials, Ajith Annavajhula, Gary J. Cheng Aug 2026

Programmable Hybrid And Gradient Constant Mean Curvatures For High-Performance Multifunctional Mechanical Metamaterials, Ajith Annavajhula, Gary J. Cheng

MMRL-XMO Industrial Seminar

Architected solids that combine high stiffness, strength, toughness, and ductility in one geometry are difficult to manufacture without specialised feedstocks or sequential consolidation. Two complementary architectures are built here from a single curvature-programmed building-block library of four constant-mean-curvature (CMC) shell topologies — Schwarz Primitive (SP), Schwarz Diamond (SD), Schoen's I-WP, and FRD — that share commensurate cubic facets and admit C0 /C1 /C2 continuity at every interface. Multi-objective hybridisation gives an open-cell metamaterial with specific axial stiffness E*/ρ* = 63.6 GPa·cm3 ·g-1 and specific peak compressive stress σpeak/ρ* = 416.9 MPa·cm3 ·g-1, exceeding the I-WP single family by 40% in …

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An Automated Construction Framework For Immersive Digital Twins With Ground-Based Cad Pose Estimation, Huichan Park, Yuseop Sim, Byoungkwon Yoon, Asif Tanveer, Martin Byung-Guk Jun, Sang Won Lee Aug 2026

An Automated Construction Framework For Immersive Digital Twins With Ground-Based Cad Pose Estimation, Huichan Park, Yuseop Sim, Byoungkwon Yoon, Asif Tanveer, Martin Byung-Guk Jun, Sang Won Lee

MMRL-XMO Industrial Seminar

This paper presents an automated workflow for constructing an immersive digital twin by combining multimodal field sensing, ground-based CAD-to-point-cloud registration, and physics engine-based scene generation. To reduce human intervention during digital twin construction, the proposed pipeline estimates machine poses by registering CAD-derived point clouds to a colorized point cloud map. Instead of relying on unconstrained six-degree-of-freedom point cloud registration algorithms, such as Iterative Closest Point (ICP) or TEASER++, the proposed method detects the ground plane, reduces the search space to planar translation and yaw, and applies coarse-to-fine slicing followed by 3-DoF planar ICP refinement. The method was evaluated using two …

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Real-Time Two-Stage Machine Sound Monitoring For Wire-Edm State Recognition, Yuseop Sim, Yonghyun Lee, Edgar James Yother, Duju Lee, Hojun Lee, Byoungkwon Yoon, Asif Tanveer, Martin Byung-Guk Jun Aug 2026

Real-Time Two-Stage Machine Sound Monitoring For Wire-Edm State Recognition, Yuseop Sim, Yonghyun Lee, Edgar James Yother, Duju Lee, Hojun Lee, Byoungkwon Yoon, Asif Tanveer, Martin Byung-Guk Jun

MMRL-XMO Industrial Seminar

Operational state monitoring is critical for assessing machine utilization and reducing downtime in smart manufacturing. However, many Wire Electrical Discharge Machining (Wire EDM) systems remain legacy machines with limited access to controller-level data, making non-invasive sensing approaches necessary. This study proposes a lightweight two-stage sound-based operational state monitoring framework using an Internal Sound Sensor (ISS) and a 1D convolutional neural network (CNN). The ISS, built around a stethoscope-inspired bell structure, captures machine-specific acoustic signatures while suppressing ambient machine-shop noise and spark-related acoustic interference. The proposed framework classifies machine states in two stages: Stage 1 identifies coarse states such as beep, …

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Development Of Scalable Fsr Sensor Array-Based Human Footprint Acquisition Module For Manufacturing Automation, Hangyeom Lee, Yuseop Sim, Hojun Lee, Byoungkwon Yoon, Martin Byung-Guk Jun Aug 2026

Development Of Scalable Fsr Sensor Array-Based Human Footprint Acquisition Module For Manufacturing Automation, Hangyeom Lee, Yuseop Sim, Hojun Lee, Byoungkwon Yoon, Martin Byung-Guk Jun

MMRL-XMO Industrial Seminar

As human-robot collaboration becomes increasingly prevalent in modern industrial automation, optimizing mobile robot navigation to align with human spatial preferences is essential for efficient workflows. Conventional spatial tracking modalities, such as vision, LiDAR, and Inertial Measurement Units (IMUs), face several limitations in factory environments due to visual occlusion, variable lighting, and accumulated signal drift. To overcome these environmental interferences, this paper proposes a scalable and versatile human footprint acquisition module based on a Force Sensitive Resistor (FSR) sensor array. This presented architecture utilizes a modular grid of FSR sensors integrated with embedded Microcontroller Units (MCUs) and Data Acquisition (DAQ) modules, …

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Development Of A Cold Spray-Based Dry Manufacturing Process For Lfp Battery Cathode, Hayoung Jeong, Martin Byung-Guk Jun Aug 2026

Development Of A Cold Spray-Based Dry Manufacturing Process For Lfp Battery Cathode, Hayoung Jeong, Martin Byung-Guk Jun

MMRL-XMO Industrial Seminar

Conventional lithium-ion battery cathodes are typically fabricated through slurry-based processing, which requires organic solvents, coating, drying, and post-processing steps. Although this process is widely used, the use of toxic solvents such as N-methyl-2-pyrrolidone and the long drying process increases manufacturing complexity, energy consumption, and environmental burden. In this work, a cold spray-based solvent-free process was investigated as a one-step route for fabricating lithium iron phosphate cathode layers. A representative cathode composite powder consisting of lithium iron phosphate, carbon black, and polyvinylidene fluoride was prepared with a weight ratio of 10:1:1. To improve powder feeding behavior, 0.1 wt% fumed silica was …

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Rgb-D Object Pose Estimation Via Sam2 Segmentation And Coarse-To-Fine Point Cloud Registration, Daniel Sungwoo Bae, Changheon Han, Hangyeom Lee, Hojun Lee, Martin Byung-Guk Jun Aug 2026

Rgb-D Object Pose Estimation Via Sam2 Segmentation And Coarse-To-Fine Point Cloud Registration, Daniel Sungwoo Bae, Changheon Han, Hangyeom Lee, Hojun Lee, Martin Byung-Guk Jun

MMRL-XMO Industrial Seminar

Precise estimation of a workpiece’s position and orientation is indispensable for advanced robotic automation in a smart manufacturing setting, where robotic manufacturing tasks such as welding, spraying, and assembly must be performed on complex three-dimensional components with higher adaptability and guaranteed repeatability. In response to such requirements, this paper presents an integrated vision-based pipeline for object 6D pose estimation using an RGB-D camera mounted on a collaborative robot arm (FANUC CRX-10iA/L). The proposed system applies the Segment Anything Model 2 (SAM2) to isolate the target object from a single RGB frame via a single point prompt, generating a segmentation mask …

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