Mechanical Engineering Commons^™

Flying Blanket, Keane Daquioag, Ryan Grable, Eric Reynolds, Kaitlin Spak

Mechanical Engineering

This report contains the design plan for PolyNet Design’s Senior Design Project. The PolyNet Design team comprises four mechanical engineering seniors who created a prototype for Raytheon Missile Systems. The overall goal of this project was to create a system that will launch a blanket from a packaged and folded state to an unfurled state and then securely wrap the blanket around a target. The team began with five initial concepts, and chose the Four-Rod model as their first construction concept. Construction of the Four Rod model evolved through several design iterations. The team tested the final prototype extensively, using …

Cal Poly Sit Ski: Final Report, Marc Bergreen, David Bydalek, Ross Gompertz

Mechanical Engineering

The purpose of this project was to design, build, and test a Sit Ski for the US Adaptive Ski Team. The design is for Mr. Marlon Shepard, a new competitor on the Ski Team, who is in need of a new racing sit ski. Some of the top design priorities include reduced weight, increased rider comfort, and increased durability over existing designs. With these design considerations in mind, our team from Cal Poly designed, built and tested a cross country sit ski in June 2010 at the mechanical engineering senior project expo. The project was sponsored by a National Science …

Design And Analysis Of A Low Temperature Co-Fired Ceramic Micro Combustor, Matthew H. Mccrink

Boise State University Theses and Dissertations

This thesis details the design and construction of a Low Temperature Co-Fired Ceramic (LTCC) micro combustion system. The design of the combustor requires a detailed analysis of the flame’s operational properties and stability. To this end, an analytic model was created to address these concerns. These results were used in conjunction with a detailed numerical analysis to determine the stable operating range of the combustors. The combustion of gaseous fuels requires a device with a lower bound on the channel feature size. This lower limit for combustion corresponds to the minimum quenching distance of the specific fuel being used and …

Effects Of Temperature And Humidity On Glass-Reinforced Nylon Rotating Bands, Marc D. Raby

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

Certain 30mm munitions used in various military applications are configured with a glass-reinforced nylon band that acts as a firing ring or rotating band. The purpose of this research is to investigate whether storage environments compromise the strength and integrity of the glass-reinforced nylon rotating bands by researching the environmental factors that will degrade nylon and by performing tests to investigate if these factors will embrittle nylon composites. Moisture and temperature are found to be the environmental factors that will have an effect on the rotating bands in their respective storage environments. Absorbed moisture is found to increase the impact …

Evaluation Of Quasi-Static Indentation Damage In Aluminum Honeycomb Core - Graphite/Epoxy Sandwich Structures, David Eisenberg

Renée Crown University Honors Thesis Projects - All

Sandwich composites utilize a low density core and relatively stiff face sheets. These structures are ideal for applications that require high compressive strength, high bending stiffness, and very low weight such as aerospace vehicles. However, one problem with sandwich composites is their susceptibility to low velocity impact damage. Low velocity impacts result in both external damage, in the form of dents, and internal damage, in the form of core crushing, face sheet delaminations (two adjacent plies separating from one another), fiber fractures and matrix cracks. In general, it is assumed that visibly evident damage will be repaired. Barely visible impact …

Optimum Failure Truncated Testing Strategies, Erik Kostandyan

Dissertations

Accumulated fatigue damage on mechanical components due to random stress loads eventually causes failure. Therefore products with lower failure rates are more desirable. Testing mechanical components for their intended purpose under predetermined working conditions is a common practice used by industries to prevent failures. Fatigue tests are categorized as Time Truncated or Failure Truncated, known in the literature as Type I and Type II tests, respectively. In failure truncated tests, the mechanical components are tested until the desired number of results is obtained. The parameters of a typical failure truncated test include the capacity of the test facility, the actual …

Modeling The Momentum And Mass Transfer Within A Micro-Scale Polymer Electrolyte Membrane Fuel Cell For Flows Within The Slip Flow Regime, Sean Tamarun Goudy

Dissertations

Polymer Electrolyte Membrane (PEM) fuel cell systems are heterogeneous catalytic systems. Although there are many computational models that describe the behavior of PEM fuel cells, few simulate the catalyst surface concentration of reactant gases at the catalyst layer-membrane layer inteface. Most PEM fuel cell models make no distinction between the bulk concentration of reactants and the catalyst surface concentration of reactants. It is the surface concentration that is key when studying PEM fuel cell systems: the reactions occur at the surface of the catalyst.

In addition, few model the dynamics within the non-continuum flow region near the solid surfaces of …

Thermal Analysis Of Railroad Bearings: Effect Of Wheel Heating, Lariza A. Navarro

Theses and Dissertations - UTB/UTPA

Catastrophic bearing failure is a major concern for the railroad industry because it can lead to costly train stoppages. Excessive heat buildup within the bearing is one of the main factors that can warn of impending failure. The work presented in this thesis is motivated by the need to understand the heat transfer paths to the bearing when wheel heating occurs. A series of experiments and finite element analyses were conducted in order to quantify the different heat transfer mechanisms, with emphasis on radiation. The results indicate that the effect of thermal radiation is minimal when the wheel tread temperature …

Design And Scale-Up Of Production Scale Stirred Tank Fermentors, Ryan Z. Davis

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

In the bio/pharmaceutical industry, fermentation is extremely important in pharmaceutical development, and in microbial research. However, new fermentor designs are needed to improve production and reduce costs of complex systems such as cultivation of mammalian cells and genetically engineered micro-organisms. Traditionally, stirred tank design is driven by the oxygen transfer capability needed to achieve cell growth. However, design methodologies available for stirred tank fermentors are insufficient and many times contain errors. The aim of this research is to improve the design of production scale stirred tank fermentors through the development of dimensionless correlations and by providing information on aspects of …

Experimental And Numerical Analysis Of Structures With Bolted Joints Subjected To Impact Load, Kumarswamy K. Nakalswamy

UNLV Theses, Dissertations, Professional Papers, and Capstones

The aim of this study is to analyze the transient behavior of structures with bolted joints subjected to impact or shock loads using experimental methods and Finite Element Analysis (FEA). Various factors that affect the response of the bolted joint structures for shock loading were studied, such as damping, preload, intensity of impact load and type of FE modeling. The objective of this work was to develop computational modeling procedures that provide structural analysts an improved physics-based shock model for combat vehicles focusing mainly on shock transmission across bolted joints. There is only a limited amount of published literature describing …

Mechanical Behavior Of Alloy 230 At Temperatures Relevant To Ngnp Program, Sudin Chatterjee

UNLV Theses, Dissertations, Professional Papers, and Capstones

Identification and selection of suitable structural materials for heat exchanger application within the purview of the next generation nuclear plant (NGNP) program constitute a major challenge. This challenge stems from the lack of many desired metallurgical and mechanical properties of conventional metallic materials and alloys for applications at temperatures approaching 950 oC. Nickel (Ni)-base Alloy 230 has been highly recommended as a suitable structural material for such application due to its excellent resistance to high-temperature plastic deformation and superior corrosion resistance in many hostile environments. Systematic studies on tensile, fracture toughness, creep, stress-rupture and creep-fatigue behavior of this alloy have …

Catheter Laser Drill, Brady Haug

Industrial Technology and Packaging

The project that I have undertaken is to improve upon an existing machine and process at Applied Medical, a medical device company. The machine is used to drill four holes into the body of a catheter. The holes are located on a linear axis, rotated 90 degrees apart from each other. Currently, the machine utilizes a traditional drill bit to create the four holes. This creates burrs along the holes, which increases the manufacturing time because a worker must remove them. The project calls for the use of a laser to replace the drill bit. The machine designed through this …

Development Of Hydrogen Direct Injection For Conversion Of Internal Combustion Engines, Maxwell A. Wilson

UNLV Theses, Dissertations, Professional Papers, and Capstones

The trend toward usage of vehicles that operate on alternative, renewable forms of energy storage has generated areas for development of new products that will facilitate implementation of new automotive fuel systems. As the reality of a hydrogen-fueled economy emerges, intermediate technologies may be necessary for the transition between hydrocarbon fueled internal combustion engines and hydrogen powered fuel cells. The University of Nevada Las Vegas Center for Energy Research has developed a method for converting the common hydrocarbon fueled internal combustion engine to hydrogen direct injected fueling. This thesis describes the second phase of development and involves the design, fabrication …

Gas-Assisted Powder Injection Molding: A Comparison Of Residual Wall Thickness Between Metal Cavity Vs. Sla Cavity And Effect Of Mold Temperature On Residual Wall Thickness, Donghan Kim

Theses and Dissertations - UTB/UTPA

The effects of processing variables on gas penetration depth and Residual Wall Thickness (RWT) in an aluminum (Al) cavity of Gas-Assisted Injection Molding (GAIM) were investigated with Polypropylene (PP) and Stainless Steel Powder Feedstock (SSPF). The selected processing variables were melt temperature, shot size, gas pressure, and gas delay time. By using a Taguchi L9 array, the results were compared with previous work. For PP, there were no significant differences on gas penetration depth. However, the significance of gas delay time was relatively higher in an Al cavity as compared to a Stereolithography (SLA) cavity from previous work with SSPF. …

An Information Technology Suitability Index For Mass Customization, Oscar Leonardo Barrenechea

Theses and Dissertations - UTB/UTPA

In today’s manufacturing world, high competitive markets are pushing companies to find better ways to satisfy their customer’s needs using several Mass Customization (MC) approaches. Consequently, new Information Technologies (IT) have taken a very important role in order to manage the increasing amount of data generated from those customers. The purpose of this thesis is to develop an IT suitability index for MC that would help to identify the critical IT factors to be addressed in order to efficiently support MC. A linear programming regression model was utilized to generate index values. Finally, the results of this model could be …

Eutectic Solidification Limits And Mechanical Properties Of Sm–Co–Fe Alloys, Wendy Ann Wagner

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

Creating a permanent magnet with a higher energy product than existing materials is attractive in order to optimize magnetic performance. The eutectic microstructure of Sm-Co alloys is attractive for magnets since primary rods of the Co-phase can act as a soft magnetic phase in the matrix of the Sm₂Co₁₇ hard magnetic phase, forming two-phase magnets. Fe replacement in Sm-Co alloys provides an opportunity to maintain the desirable eutectic microstructure of Co_1-xFe_x rods embedded in a Sm₂(Co_1-xFe_x)₁₇ matrix while improving the magnetization and lowering the cost. The purpose …

Adaptive Cutting Force Control For Process Stability Of Micro Ultrasonic Machining, Ala'a M. Al-Okaily

Department of Industrial and Management Systems Engineering: Dissertations, Theses, and Student Research

The growing demand for miniaturized products motivates the advancement in micromanufacturing processes research and development. Micro Ultrasonic Machining (Micro USM) is a downscaled version of a macro USM process that is developed to fabricate complex features in chemically inert, nonconductive, hard, brittle materials such as quartz, glass, and ceramics. These materials have many applications in various fields such as optics, electronics, MEMS, and biotechnology. The micro USM process stability is hard to accomplish, because it is highly influenced by the accuracy of the machining system and the variation of the process control parameters. The repeatability of micro USM machined features …

Support Materials Development And Integration For Ultrasonic Consolidation, Matthew L. Swank

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

Support materials play a vital role across the entire field of additive manufacturing (AM) technologies. They are essential to provide the ability to create complex structures and features using AM. Successful implementation of support materials in ultrasonic consolidation (UC) will provide a vast opportunity for improvement of geometric complexity. Experimentation was performed to evaluate suitable support materials and their effectiveness within UC. Additionally a fused deposition modeling (FDM) system was integrated into the UC build environment to create an automated support deposition system. Finally several unique structures were built using support materials to demonstrate the improved geometric capability and to …

Guidance And Navigation Linear Covariance Analysis For Lunar Powered Descent, Travis J. Moesser

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

A linear covariance analysis is conducted to assess closed-loop guidance, navigation, and control system (GN&C) performance of the Altair vehicle during lunar powered descent. Guidance algorithms designed for lunar landing are presented and incorporated into the closed-loop covariance equations. Navigation-based event triggering is also included in the covariance formulation to trigger maneuvers and control dispersions. Several navigation and guidance trade studies are presented demonstrating the influence of triggering and guidance and study parameters on the vehicle GN&C performance.

In-Pile Thermal Conductivity Measurement Methods For Nuclear Fuels, Brandon S. Fox

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

Measuring nuclear fuel thermal conductivity in-pile can provide much needed data for understanding fuel performance during irradiation and yield thermophysical property data needed for simulation codes and fuel databases. The objective of this research is to develop and compare two in-pile thermal conductivity methods in a laboratory setting using surrogate fuel materials.

A steady-state radial heat flow method was investigated to understand its viability as an in-pile steady-state thermal conductivity technique. By using Joule heating to simulate volumetric heat generation within a surrogate fuel rod, thermal conductivity was measured with two thermocouples at different radial positions within the rod. Examinations …