Other Mechanical Engineering Commons^™

Failure Mode Effective Analysis In A Boiler Using Combination Of Event Tree And Fault Tree Analysis, Jayaprradap R, Udaya Prakash J

International Journal of Applied Research in Mechanical Engineering

Boilers are valued highly in many industrial industries and are expensive assets. In addition to their initial expense, they demand a large maintenance budget in order to guarantee output in respectable and safe working conditions. In order to avoid extreme repercussions, including the loss of lives, these assets must be carefully operated under experienced, well-trained supervision and subject to rigorous maintenance schedules and safety activities. However, this investigation is carried out with the help of the FMEA method, considering the previous literature's studies of boiler accidents in Asia so far. Phase I has detailed information about boilers and Asian boiler …

Water Hammer Analysis For Ash Slurry Disposal Pipelines Of A Thermal Power System, Biprodip Mukherjee, Subhasish Das, Satyapriya Mandal

Journal of Environmental Science and Sustainable Development

Coal-ash slurry transportation via pipelines has been accepted as a potential, economical, and dependable mode of two-phase flow of solid-liquid transportation. It is solid-liquid transportation where the ash slurry generally flows through mild steel, and a good amount of pump energy and pressure is required to convey the slurry with a density above 1220 kg/m3. The study is basically on the water hammer analysis of ash slurry conveying pipes. Nevertheless, since the hammer analysis is typically carried out in normal water, the study of ash slurry is compared to the know criteria of potable water. The study aims to understand …

The Potential Of The Implementation Of Offline Robotic Programming Into Automation-Related Pedagogy, Max Rios Carballo, Xavier Brown

Publications and Research

In this study, the offline programming tool RoboDK is used to program industrial robots for the automation sector. The study explores the feasibility of using this non-disruptive robot programming software for classroom use; assesses how well RoboDK can be used to program various robots used in the industry; creates and tests various applications; and pinpoints technical obstacles that prevent a smooth link between offline programming and actual robots. Initial results indicate that RoboDK is an effective tool for deploying its offline programming code to a Universal Robot, UR3e. There are many potential for advanced applications. The goal of the project …

Consumer 3d Printing For Remote Control Aircraft Wings: Development Of Novel Wingbox Structure, Ian Clark

University Honors Theses

Remote control aircraft construction and can be a very expensive and time-consuming hobby. With 3D printer consumer adoption rates skyrocketing, there is a gap between demand for RC aircraft and suitable well-designed models available to creators and hobbyists. By creating and testing two iterations of wingbox geometries, this research aims to help close that gap by producing an easily printable wing structure. While there are improvements that can be made on this work, this research has been effective in generating a novel wingbox structure for FFF 3D printing that has distinct advantages over other designs currently available.

Valve Efficiency Testing Device, Jake Robert Rydberg, Andrew Keith Willardson, Jake Ben Jezier, Emily Marie Wannenmacher

Mechanical Engineering

This document serves as the official Final Design Review (FDR) for the mechanical engineering team on the Valve Efficiency Testing Device project for the Phillips 66 Rodeo Refinery. The team attends California Polytechnic State University, San Luis Obispo. The project involved designing and building a valve efficiency testing device. The goal was to create a finished test device that can be used in the Phillips 66 Rodeo Refinery machine shop to test reciprocating compressor valves before they are installed. The purpose of this document is to describe the manufacturing and design verification activities that have been completed since Critical Design …

Metamaterial-Based Soft Actuators, Savannah June Cheney, Nathan Kessenich, Marco Leen, Merek Mcgill

Mechanical Engineering

For this project the team was tasked with designing a soft actuator that incorporated aspects of mechanical metamaterials. The team’s goal was to demonstrate the feasibility of structural metamaterials in the field of soft robotics and demonstrate a novel response with a final assembly. Also included in the team's discussion are the manufacturing steps, protype tests & results, and suggested future next steps. Following the previous report (critical design review) the team chose to follow the path of designing a continuum robot with metamaterials incorporated into the design. A continuum robot consists of a soft cylindrical body with rigid evenly …

Perforated Groove Cam Lock, Matthew J. Redmond, Samuel A. Potter, Dylan Weiglein, Andrew Reese

Mechanical Engineering

NASA Artemis III astronauts need a way to attach and detach various tools to an extension handle to be used during lunar EVA sample collection. Because lunar dust is so harsh and abundant, mechanisms must be designed to function regardless of the number of contact particulates. Past designs used on the Apollo missions proved to be problematic for their operators, opening the door for innovative improvement. A new mechanism has been proposed that directly addresses the performance issues of the original handle extension mentioned in NASA’s Apollo mission reports. The new mechanism boasts an open design that promotes dust tolerance …

Cooled Liquid Rocket Thrust Chamber, Benjamin Gibson, Kealan Frederick Harris, Ryan Frank Schackel, Bjorn Thorsen

Mechanical Engineering

Cooling may affect the thrust output of a small-scale rocket. Little research is published about small-scale rocket performance. We hypothesize the thrust produced varies as the amount of cooling varies. To facilitate assessing this hypothesis, we have designed and built a liquid rocket engine rated for at approximately 25 lb_f of thrust. Our objective was to build in parallel with Cal Poly Space Systems, who built a rocket engine with similar specifications except without cooling. Our challenge is to integrate film cooling, so that the effects of cooling may be compared to Cal Poly Space System’s engine which has …

Valve Efficiency Testing Device, Jake Robert Rydberg, Andrew Keith Willardson, Jake Ben Jezier, Emily Marie Wannenmacher

Mechanical Engineering

This document serves as the official Final Design Review (FDR) for the mechanical engineering team on the Valve Efficiency Testing Device project for the Phillips 66 Rodeo Refinery. The team attends California Polytechnic State University, San Luis Obispo. The project involved designing and building a valve efficiency testing device. The goal was to create a finished test device that can be used in the Phillips 66 Rodeo Refinery machine shop to test reciprocating compressor valves before they are installed. The purpose of this document is to describe the manufacturing and design verification activities that have been completed since Critical Design …

Flexible Water Cooling, Joshua Terlaje, Andrew Lin, Nicholas Morales, Tanner Parrott

Mechanical Engineering

The goal of this project is to develop and deploy a water-cooling system to reduce the danger of heat exhaustion among communities of farmworkers. Currently, it is difficult to keep chilled water available throughout the workday when using portable water coolers. The idea uses a refrigeration system to chill the water supply by using the power take-off (PTO) on farm equipment and a corresponding generator to get around this restriction.

The project places a strong premium on keeping the chilled water supply at a maximum temperature of 59°F to ensure compliance with the California Department of Industrial Relations' requirements. Each …

Disc Golf Throwing Robot, Nevada S. Schultz, Sydney M. Lewis, Erick Edmundo Daza, Rachel Alysse Greenberg, Peter M. Kean

Mechanical Engineering

Disc golf companies need better methods to test disc flight. The scope of this project is to create a disc throwing robot that can throw a disc golf driver 450-500 feet, with control over the speed, spin, and release angle. Research shows that multiple disc-throwing products exist; however, none meet the full requirements of this project. The Cal Poly senior project design team created a proof-of-concept machine. This prototype started as a two-wheel mechanism. Eventually, a third wheel was added, allowing for complete control over disc spin. The three-wheel prototype reached 62 mph when perfectly calibrated. The prototype is accurate, …

Leadership And Project Management In Engineering: Baja Tube Bender, Maysyn Tm Sorensen

Honors Theses, University of Nebraska-Lincoln

Typical coursework for Undergraduate Mechanical Engineering students does not deeply focus on project management and leadership. Detailed in the following documentation is review of my Mechanical Engineering Senior Design capstone project as well as analysis of final presentations of other capstone projects. The Senior Design capstone projects spanned both semesters of the ‘22-’23 academic school year. After the first semester of my project I produced a post-mortem report to analyze the project’s progress and suggest improvements for the project, design, and team interaction. These improvements were compiled into an action plan and implemented in the spring semester. When the project …

An Electric Commerce Platform For Material Testing Laboratories, John Ferris Mitchener

Theses and Dissertations

The emergence of the Internet has allowed businesses to create new sales and marketing channels to provide value for their customers in the marketplace. Engineering manufacturers and suppliers have taken advantage of the internet to automate the customer service aspects of their businesses as well as to market their services in a cost-effective but widespread manner. This work aims to apply the practices and benefits of electronic commerce (e-commerce) to a material testing laboratory through the creation of a functioning website with e-commerce features. The effects of Search Engine Optimization, website accessibility issues, marketing considerations, security concerns, and common business …

Deep Learning Of Semantic Image Labels On Hdr Imagery In A Maritime Environment, Charles Montagnoli

Doctoral Dissertations and Master's Theses

Situational awareness in the maritime environment can be extremely challenging. The maritime environment is highly dynamic and largely undefined, requiring the perception of many potential hazards in the shared maritime environment. One particular challenge is the effect of direct-sunlight exposure and specular reflection causing degradation of camera reliability. It is for this reason then, in this work, the use of High-Dynamic Range imagery for deep learning of semantic image labels is studied in a littoral environment. This study theorizes that the use HDR imagery may be extremely beneficial for the purpose of situational awareness in maritime environments due to the …

Investigation Into Sintered Lunar Regolith Construction Methods And Novel Usability Evaluation, Thomas A. Cox

Electronic Theses and Dissertations

Since the Apollo missions in the late 1960's, there has been a growing interest shared by many countries around the world to return to the Moon and establish a permanent Lunar settlement. The first phase of temporary Lunar bases will be established over the next several years. For a permanent human presence on the Moon, it will be necessary to use locally available resources for the construction of Lunar habitats and other infrastructure. Sintering Lunar regolith has been shown to be a promising method for producing structural material with a variety of desirable properties from strength to radiation shielding. While …

Estimating Remaining Life And Fitness-For-Services Evaluation Of Fuel Piping Systems, Sekar Putri Purwidyasari, Ahmad Isni Kurniawan, Deni Ferdian

Journal of Materials Exploration and Findings (JMEF)

Assets life extension are required to predict the design life expiry based on condition and effects of deterioration. The remaining life assessment will answer the questions about timing of the component or equipment will lead to failure and shall be evaluated by inspection and maintenance monitoring. This study elaborates process calculation and analysis by using remaining life assessment and fitness for services method according to API 579-1/ASME FFS-1 for process piping area. The result of remaining useful life estimation and estimated life has been proposed. There are 11 piping systems based on the condition monitoring with thickness measurements. The result …

Cycle Time Reduction In Additive Manufacturing Using Peltier Thermoelectric Cooling Devices, Trevor Carlton

Honors College Theses

Thermoelectric cooling and the Peltier effect were discovered in 1834, over 188 years ago. Additionally, the first iterations of additive manufacturing (i.e., 3D printing) began in the early 1980s, more than 40 years ago. Despite these technologies’ age and years of advancements, the application of Peltier cooling-based devices in additive manufacturing has not yet been realized. These devices can be used for the active thermal management of print beds in 3D printers. Developing a mechanism to heat and cool a print bed can reduce the cycle time to manufacture a part. In 3D printing, waiting for the heated bed to …

The Characterization Of Atmospheric Turbulence And Its Effect On Laser Beam Propagation, Michael Cox

All Theses

Having a controlled environment to measure atmospheric turbulence is essential to understanding its effects on different laser beam characteristics. The Clemson Variable Turbulence Generator (VTG) has the capability to propagate a laser beam up to 100 m and be able to dial many turbulence settings up to a heat flux of 357 W/m². A high-speed camera, power detector, and high-resolution temperature probes characterize the VTG with theoretical turbulence spectrums. The exponent associated with the Rayleigh-Bénard (RB) temperature structure constant equation is studied. Two different laser beam profiles are used throughout this work: Gaussian and Asymmetric Perfect Vortex (APV). …

Reynolds-Averaged Navier-Stokes Cfd Simulation Of High-Speed Boundary Layers, Michael Tullis

Mechanical Engineering Undergraduate Honors Theses

This paper presents an investigation of Reynolds-averaged Navier-Stokes (RANS) turbulence models used in computational fluid dynamics (CFD) simulations of boundary layer flow and heat transfer in high Mach number flows. This study evaluates an industry standard RANS turbulence model (k-omega SST) and a recently proposed modification to that model (Danis and Durbin [1]), and quantifies the accuracy for predicting high Mach number boundary layer flow. The test cases were previously documented by Duan et al. (2018), who used direct numerical simulation (DNS) to calculate boundary layer flow of an ideal gas over a flat plate at freestream Mach numbers ranging …

Structural Design And Fabrication Of A Test Chamber To Test Ppes For Effective Particle Filtration, Matthew G. Adharsingh

Honors College Theses

This research project aims to design and fabricate a test chamber for testing Personal Protective Equipment (PPE) to ensure effective particle filtration. The chamber has a special purpose, which is to measure ultrafine and submicron particles concentration in the air and test the ergonomic design of PPE based on its effective filtration. The project also considers the environmental aspects of the chamber such as the level of noise and vibration. The chamber will be designed to measure upstream and downstream particle count. Initially, the chamber was going to be made from wood, but the research team encountered difficulties in the …