Ceramic Materials Commons^™

Study On The Viability Of Preparing Plaster Molds For Rapid Prototyping Of Complex Ceramic Parts Using The Lost Pla Method, Shelton F. Fowler Iv

Honors College Theses

In the field of metal casting, cast parts often require an internal cavity to be made to meet design requirements. Frequently, these interior surfaces are not manufacturable through standard machining processes, and even when possible, they would most likely involve expensive and time-consuming operations. In order to avoid these machining costs, expendable ceramic or sand cores are manufactured and placed into the mold to allow the direct casting of complex internal geometries. This research seeks to use relatively inexpensive plastic 3D printing technology and the lost PLA casting process for the production of low-cost and rapidly producible ceramic cores. A …

Effects Of Inert Additives On Cyclotrimethylene-Trinitramine (Rdx)/Trinitrotoluene (Tnt) Detonation Parameters To Predict Detonation Synthesis Phase Production, Martin Langenderfer, William Fahrenholtz, Catherine E. Johnson

Materials Science and Engineering Faculty Research & Creative Works

A methodology was developed to predict pressure and temperature regimes achieved during detonation of RDX/TNT compositions with inert granular inclusions. The predicted pressures and temperatures are used as inputs for thermochemical simulations to design detonation synthesis experiments that utilize shock-induced chemical reactions to produce ceramic nanomaterials. This study computationally assessed the effects of inert spherical sand inclusions and porosity produced by inert additives on the sensitivity of the explosive composition during the shock-to-detonation transition using a limited scope approach through Lee-Tarver ignition and growth modeling. On the continuum scale, the effects of inert additives on pressure generation behind the detonation …

Interactions Between Dry Vibratable Tundish Linings And Steel Melts, Tyler M. Richards, Ronald J. O'Malley, Jeffrey D. Smith, Todd P. Sander

Materials Science and Engineering Faculty Research & Creative Works

Interactions between two tundish working linings and molten steel were investigated using industrial samples and laboratory testing. Periclase-based dry vibe linings from two production facilities were sampled and examined after casting: one containing 30 wt.% olivine and one without olivine. Cathodoluminescence imaging, secondary electron microscopy, energydispersive spectroscopy and x-ray diffraction analysis were performed to characterize the interactions. An experiment was developed to replicate the conditions found in a production tundish on the laboratory scale. Results comparing interactions observed in laboratory lining tests and commercial lining samples for the two lining materials are presented and discussed.

Mxenes As Flow Electrodes For Capacitive Deionization Of Wastewater, Naqsh E. Mansoor

Boise State University Theses and Dissertations

The energy-water nexus poses an integrated research challenge, while opening up an opportunity space for the development of energy efficient technologies for water remediation. Capacitive Deionization (CDI) is an upcoming reclamation technology that uses a small applied voltage applied across electrodes to electrophoretically remove dissolved ionic impurities from wastewater streams. Similar to a supercapacitor, the ions are stored in the electric double layer of the electrodes. Reversing the polarity of applied voltage enables recovery of the removed ionic impurities, allowing for recycling and reuse. Simultaneous materials recovery and water reclamation makes CDI energy efficient and resource conservative, with potential to …

Predicting Effective Fracture Toughness Of Zrb₂-Based Ultra-High Temperature Ceramics By Phase-Field Modeling, Arezoo Emdadi, Jeremy Lee Watts, William Fahrenholtz, Greg Hilmas, Mohsen Asle Zaeem

Materials Science and Engineering Faculty Research & Creative Works

The effective fracture toughness (EFT) of ZrB₂-C ceramics with different engineered microarchitectures was numerically evaluated by phase-field modeling. To verify the model, fibrous monoliths (elongated hexagonal ZrB₂-rich cells in a continuous C-rich matrix) with different volume fractions of a C-rich phase were considered. Architectures containing 10 and 30 vol% of C-rich phase showed EFT values about 42% more than that of pure ZrB₂. Increasing the C-rich phase to 50 vol%, dropped toughness significantly, which is in agreement with the experimental results. Replacing hexagonal cells with cylindrical, triangular, or square cells of the same cross-sectional …

Synthesis And Application Of Ceramic Paste For High-Temperature Electronic Packaging, Ardalan Nasiri

Graduate Theses and Dissertations

This dissertation research focused on the synthesis and application of ceramic paste for high-temperature applications. An alumina paste material comprising aluminum dihydric phosphate and alumina powder was developed for high-temperature electronic packaging. Nano aluminum nitride and nano-silica powders were embedded to promote the paste curing process, limit the grain growth, and increase its bond shear strength. The chip-to-substrate bond strength was enhanced and met the MIL-STD requirements for die-attach assembly. Its encapsulation property was improved with fewer cracks compared to similar commercial ceramic encapsulants. The die-attach material and encapsulation properties tested at 500°C showed no defect or additional cracks. Thermal …

Simultaneous Effects Of Rice Husk Silica And Silicon Carbide Whiskers On The Mechanical Properties And Morphology Of Sodium Geopolymer, Akm Rahman, Chirag Shah, Nihkil Gupta

Publications and Research

The current research is focused on developing a geopolymer binder using rice husk ash–derived silica nanoparticles. Four types of rice husks were collected directly from various rice fields of Bangladesh in order to evaluate the pozzolanic activity and compatibility of the derived rice husk ashes with precursors of sodium-based geopolymers. Silicon carbide whiskers were introduced into sodium-based geopolymers in order to evaluate the response of silicon carbide whiskers to the interfacial bonding and strength of sodium-based geopolymers along with rice husk ashes. Compression, flexural and short beam shear tests were performed to investigate the synergistic effect of rice husk ashes–derived …

Nanoelectronic Applications Of Magnetoelectric Nanostructures, Ping Wang

FIU Electronic Theses and Dissertations

The greatly increased interest in magnetoelectric materials over the last decade is due to their potential to enable next-generation multifunctional nanostructures required for revolutionizing applications spanning from energy-efficient information processing to medicine. Magnetoelectric nanomaterials offer a unique way to use a voltage to control the electron spin and, reciprocally, to use remotely controlled magnetic fields to access local intrinsic electric fields. The magnetoelectric coefficient is the most critical indicator for the magnetoelectric coupling in these nanostructures. To realize the immense potential of these materials, it is necessary to maximize the coefficient. Therefore, the goal of this PhD thesis study was …

Investigation Of Ceramic Firing Processes For Investment Casting Shell Molds, Leonardo Ken Hoaakua Nakamura, Rileigh Anne Cotter

Materials Engineering

PCC Structurals aims to improve the quality and consistency of their ceramic mold production for their investment casting processes to decrease product loss figures. Although their current production processes result in acceptable quantities of high-quality molds, a significant percentage of defective molds are produced. These defective molds cause appreciable product loss due to casting defects and mold failure. Available literature dictates that high-quality investment casting molds must exhibit fracture strengths within a desired range in order to perform adequately. However, information regarding specific firing procedures which consistently result in ceramic mold strengths within this range is not readily available. To …

Tension-Tension Fatigue Behavior Of Nextel™ 720/Alumina-Mullite Ceramic Composite At 1200°C In Air And In Steam, Sarah A. Witzgall

Theses and Dissertations

Uniaxial tension-tension fatigue performance of an oxide-oxide continuous fiber ceramic composite was studied at 1200°C in laboratory air and in steam. The composite is reinforced with laminated, 0/90 mullite/alumina (NEXTEL™720) fibers woven in an eight-harness satin weave and has a porous alumina/mullite matrix. There is no interphase between the fiber and matrix. The composite relies on the porous matrix for crack deflection and flaw tolerance. Tension-tension fatigue was examined for maximum stresses of 45 – 136 MPa in air and in steam. To assess the effects of the steam environment on fatigue performance, experimental results obtained in air are compared …

Empirical Modeling Of Structural Distortions In Perovskite Ceramics, Evan Connor Smith

Boise State University Theses and Dissertations

Predictive models for composition-structure-property relationships are essential to realizing the full potential of electroceramic materials; however, the electroceramics industry has largely failed to invest in predictive models in favor of simple rules of thumb or expensive, time-consuming trial-and-error methods. Empirically derived predictive models have the potential to significantly improve and guide future research in a more cost-effective and timely manner. It may even be possible to predict some intrinsic properties (e.g., polarization) on the order of a unit cell using only the charge and size of each chemical component. Scientists and researchers may ultimately be able to use …

Loading Orientation Dependence On The Compressive Response Of Ice-Templated Ceramic-Polymer Composites, Sashanka Akurati, Justine Marin, Dipankar Ghosh

College of Engineering & Technology (Batten) Posters

Natural materials are made from weak constituents, yet exhibit an excellent synergy of high stiffness, strength, and damage-tolerance. They consist of alternate layers of the hard and soft phases with a complex hierarchical structural organization. The ice-templating technique provides an approach to fabricate multilayered architectures for engineering applications. In this technique, an aqueous ceramic suspension is solidified unidirectionally leading to phase separation into alternating layers of ice-crystals and ceramic particles. Ice-crystals are sublimated by freeze-drying process and resultant ceramic foams are sintered to impart strength. The fabricated sintered ceramic foams contain alternate layers of oriented ceramic lamella walls and pores. …

Synthesis Of Sic Resin For 3d Printing Of Sic Ceramics By Digital Light Processing, Kevin Zhao, Bai Cui

UCARE Research Products

Silicon carbide (SiC) resin is produced through shear mixing 0.1-1 μm SiC powders with Tethon’s high load Genesis resin base. Resins of varying SiC vol.% were synthesized to test the loading limit of the resin base; 10, 20, and 30 vol.% of SiC were made with the resin base handling the higher loads quite well. Several attempts were made at printing using the Tethon Bison 1000 DLP printer with higher loads of SiC showing better results even with lower intensity UV lights andtimes.

Cyclic Regeneration Of Nanostructured Composites For Catalytic Applications, Fatih Dogan

Materials Science and Engineering Faculty Research & Creative Works

A cermet catalyst material, defining a matrix having interconnected open pores, the matrix selected from the group consisting of YSZ and CGO and defining a substrate, a ceramic coating having a general formula A_yB_nO_x at least partially coating the pores, and a plurality of metal particles A at least partially embedded in the ceramic coating. A is selected from the group consisting of Co, Cu, Ce, Ni, Ti, and combinations thereof and B is selected from the group consisting of Mo, W, Ce, and combinations thereof. When the coating is in a first oxidizing atmosphere …

Fatigue Behavior Of An Advanced Melt-Infiltrated Sic/Sic Composite With Environmental Barrier Coating At 1200°C In Air And In Steam, Thaddeus M. Williams

Theses and Dissertations

Advanced aerospace applications such as aircraft turbine engine components, hypersonic flight vehicles, and spacecraft reentry thermal protection systems require structural materials that have superior long-term mechanical properties under high temperature, high pressure, and varying environmental factors, such as moisture. Because of their low density, high strength and fracture toughness at high temperatures SiC fiber-reinforced SiC matrix composites are being evaluated for aircraft engine hot-section components. In these applications the composites will be subjected to various types of mechanical loadings at elevated temperatures in oxidizing environments. Because their constituents are intrinsically oxidation-prone, the most significant problem hindering SiC/SiC composites is oxidation …

Rational Interface Design For High-Performance All-Solid-State Lithium Batteries, Changhong Wang

Electronic Thesis and Dissertation Repository

All-solid-state lithium batteries (ASSLBs) have gained substantial attention owing to their excellent safety and high energy density. However, the development of ASSLBs has been hindered by large interfacial resistance originating from the detrimental interfacial reactions, poor solid-solid contact, and lithium dendrite growth. The research in this thesis aims at achieving high-performance ASSLBs via rational interface design and understanding the interfacial reaction mechanisms.

At the cathode interface, an ideal dual core-shell nanostructure was first designed. Moreover, single-crystal LiNi_0.5Mn_0.3Co_0.2O₂ (SC-NMC532) cathode was compared with polycrystalline NMC532, the former exhibits much enhanced Li⁺ diffusion kinetics …

Doping With Rare Earth Elements And Resultant Nano-Inclusions On The Electrical And Thermal Properties Of The Mis-Fit Layered Thermoelectric Oxide, Geoffroy Gauneau

Graduate Theses, Dissertations, and Problem Reports

Thermoelectric generators produce electricity by directly converting temperature differences into electrical energy through Seebeck effect. Thermoelectric generators possess many unique features, such as having no moving part and being very reliable with a relatively long lifespan once built. They are solid-state waste heat harvesters. With various waste heat available throughout many industries, thermoelectric generators could offer economically competitive renewable energy. The current state of the art thermoelectric materials includes materials with relatively toxic elements and must work under vacuum, making them quite expensive to produce. Among the various thermoelectric materials, ceramic oxides have been proved to be more chemically stable …

Densification Of Ultra-Refractory Transition Metal Diboride Ceramics, William Fahrenholtz, Greg Hilmas, Ruixing Li

Materials Science and Engineering Faculty Research & Creative Works

The densification behavior of transition metal diboride compounds was reviewed with emphasis on ZrB₂ and HfB₂. These compounds are considered ultra-high temperature ceramics because they have melting temperatures above 3000°C. Densification of transition metal diborides is difficult due to their strong covalent bonding, which results in extremely high melting temperatures and low self-diffusion coefficients. In addition, oxide impurities present on the surface of powder particles promotes coarsening, which further inhibits densification. Studies prior to the 1990s predominantly used hot pressing for densification. Those reports revealed densification mechanisms and identified that oxygen impurity contents below about 0.5 wt% …

Studying The Effects Of Various Process Parameters On Early Age Hydration Of Single- And Multi-Phase Cementitious Systems, Rachel Cook

Doctoral Dissertations

”The hydration of multi-phase ordinary Portland cement (OPC) and its pure phase derivatives, such as tricalcium silicate (C₃S) and belite (ß-C₂S), are studied in the context varying process parameters -- for instance, variable water content, water activity, superplasticizer structure and dose, and mineral additive type and particle size. These parameters are studied by means of physical experiments and numerical/computational techniques, such as: thermodynamic estimations; numerical kinetic-based modelling; and artificial intelligence techniques like machine learning (ML) models. In the past decade, numerical kinetic modeling has greatly improved in terms of fitting experimental, isothermal calorimetry to kinetic-based modelling …

Oxygen Transport Kinetics Of Surface Modified Mixed Conductor (La0.60sr0.40)0.95co0.20fe0.80o3-X As Solid Oxide Fuel Cell Cathode, Manuel Serrano Laguna

Graduate Theses, Dissertations, and Problem Reports

The oxygen transport kinetics of the electrodes of Solid Oxide Fuel Cells (SOFC) are critical properties to achieve higher efficiencies in the cell. (La0.60Sr0.40)0.95Co0.20Fe0.80O3-x (LSCF) is a mixed ion-electron conductor material that is expected to be optimized and utilized as the cathode of the SOFC’s. The reason for LSCF to be considered as the next cathode material for SOFC is due to its high ionic and electronic conductivities, and high oxygen transport kinetics. Additionally, to the excellent properties that this material offers, it has been seen that the kinetic properties of the material can be further optimized by adding a …