A Low-Carbon Approach For Lime Production Using Self-Propagating High Temperature Synthesis-Driven Limestone Calcination,
2025
Missouri University of Science and Technology
A Low-Carbon Approach For Lime Production Using Self-Propagating High Temperature Synthesis-Driven Limestone Calcination, Shubham Agrawal, Sayee Srikarah Volaity, Srinivas Kilambi, Aditya Kumar, Narayanan Neithalath
Materials Science and Engineering Faculty Research & Creative Works
Limestone calcination produces calcium oxide (or lime), that forms the basis for the manufacturing of many critical engineering materials such as cement and iron-and-steel. Limestone calcination—an endothermic reaction—is regarded as one of the most energy-and-CO2 intensive industrial chemical reactions, and is facilitated by fossil fuels, since the high temperature requirement (∼900 °C) renders it less conducive to electrification through renewable energy sources. In this study, a novel, low-temperature (∼450 °C) pathway for ultrafast calcination of limestone using combustion synthesis or self-propagating high-temperature synthesis (SHS) is developed. SHS leverages exothermic heat from the combustion of lignin or biomass—as low-carbon fuels—mixed …
Design And Function Of Thermoresponsive-Ultrafast Stiffening Suspension Formulations For 3d Printing,
2025
Missouri University of Science and Technology
Design And Function Of Thermoresponsive-Ultrafast Stiffening Suspension Formulations For 3d Printing, Sharu Bhagavathi Kandy, Sebastian Remke, Thiyagarajan Ranganathan, Shubham Kiran Wani, Xiaodi Dai, Narayanan Neithalath, Aditya Kumar, Mathieu Bauchy, Edward Garboczi, Torben Gädt, Samanvaya Srivastava, Gaurav Sant
Materials Science and Engineering Faculty Research & Creative Works
An inability to accurately control the rate and extent of solidification of cementitious suspensions is a major impediment to creating geometrically complex structural shapes via 3D printing. In this work, we have developed a thermoresponsive rapid stiffening system that will stiffen suspensions of minerals such as quartz, limestone, portlandite, and Ordinary Portland Cement (OPC) over a wide pH range. When exposed to trigger temperatures between 40 °C and 70 °C, the polymer binder system undergoes a thermally triggered free radical polymerization (FRP) reaction, leading to an ultrafast stiffening of the suspension at an average rate on the order of 1 …
Compositionally Complex Alb2-Type Diborides In Dissociated Air Plasma,
2025
Missouri University of Science and Technology
Compositionally Complex Alb2-Type Diborides In Dissociated Air Plasma, F. Monteverde, C. Pellegrini, M. Balat-Pichelin, William Fahrenholtz, Greg Hilmas
Materials Science and Engineering Faculty Research & Creative Works
Multi-metal compositionally complex (CC) AlB2-type diboride solid solutions (SS) containing IV-V-VI group elements are garnering a steadily growing research interest. The present work explores the composition dependence of oxidation resistance on nominally equiatomic (Hf,Me,Ta,Ti,Zr)B2 SS, Me = Nb or Cr, exposed to a dissociated air plasma (total pressure of about 1 kPa): specimens were exposed for 5 min at some selected set points between 1800 K and 2500 K using a solar furnace. The CC diboride with Nb showed superior resistance to oxidation compared to that with Cr. The experimental results showed good agreement with predictions based on a thermodynamic …
The Effect Of Mold Flux Wetting Conditions With Varying Crucible Materials On Crystallization,
2025
Missouri University of Science and Technology
The Effect Of Mold Flux Wetting Conditions With Varying Crucible Materials On Crystallization, Muhammad Anwarul Nazim, Arezoo Emdadi, Todd Sander, Ronald O'Malley
Materials Science and Engineering Faculty Research & Creative Works
Understanding mold flux crystallization is essential for assessing heat transfer during steel casting. The complexity of the mold gap presents challenges in identifying the optimal testing method and nucleation type. This study investigates how variations in wetting properties influence nucleation dynamics, in particular the wetting behaviors of mold flux in platinum and graphite crucibles and how they affect crystallization temperatures and solidification mechanisms. Advanced analytical techniques, including confocal laser scanning microscopy (CLSM), and differential scanning calorimetry (DSC) were employed to analyze nucleation under different conditions, with calibration using synthetic slag, Li2SO4, and thermodynamic equilibrium simulations. The findings highlight the crucial …
Viscoelastic Protective Armor Liners And Protective Armor,
2025
Missouri University of Science and Technology
Viscoelastic Protective Armor Liners And Protective Armor, Fatih Dogan, Cody Thomas, Catherine Johnson
Materials Science and Engineering Faculty Research & Creative Works
No abstract provided.
Rheology And Early-Age Structure Development In Binary And Ternary Blends Modified With Novel Graphene Types,
2025
Missouri University of Science and Technology
Rheology And Early-Age Structure Development In Binary And Ternary Blends Modified With Novel Graphene Types, Sahil Surehali, Collin Gustafson, Sayee Srikarah Volaity, Ranjith Divigalpitiya, Aditya Kumar, Narayanan Neithalath
Materials Science and Engineering Faculty Research & Creative Works
Interest in the use of graphene to enhance the properties of cementitious materials is growing, but major impediments in implementation are the cost of graphene and changes in binder rheology attributable to these nanomaterials. This study explores the influence of novel, cost-effective, environment-friendly, and mass-producible graphene on the rheology and early-age structure development of cementitious binders. Two novel graphene types—fractal graphene (FG) and reactive graphene (RG)—are used in plain cement mixtures as well as those containing 30 % (by mass) of fly ash and/or limestone powder, at low dosages of ≤0.02 % by mass of binder. The early- and later-age …
Thermally Stimulated Stiffening And Fly Ash's Alkaline Activation By Ca(Oh)2 Addition Facilitates 3d-Printing,
2025
Missouri University of Science and Technology
Thermally Stimulated Stiffening And Fly Ash's Alkaline Activation By Ca(Oh)2 Addition Facilitates 3d-Printing, Xiaodi Dai, Sharu Bhagavathi Kandy, Narayanan Neithalath, Aditya Kumar, Mathieu Bauchy, Edward Garboczi, Torben Gaedt, Samanvaya Srivastava, Gaurav Sant
Materials Science and Engineering Faculty Research & Creative Works
3D-printing could offer substantial benefits to the construction industry including the fabrication of customized/bespoke components, eliminating formwork, and reducing material waste. Despite these advantages, control of the pumpability, extrudability, and buildability of 3D-printed concrete (3DPC) remains challenging. This study demonstrates how the use of fly ash (FA) enables enhanced thermal stiffening, and rapid alkali-activation in the presence of portlandite (Ca(OH)2, CH). In general, blends of CH and FA exhibit less structural build-up at low temperatures, but upon reaching a trigger temperature of 75 °C, these blends achieve rapid stiffening, at rates of ∼800 Pa/s. The rapid stiffening arises from the …
Elevated Temperature Performance: Arc-Jet Testing Of Carbon Fiber Reinforced Zrb2 Bars Up To 2200 °C For Strength Retention Assessment,
2025
Missouri University of Science and Technology
Elevated Temperature Performance: Arc-Jet Testing Of Carbon Fiber Reinforced Zrb2 Bars Up To 2200 °C For Strength Retention Assessment, D. Sciti, A. Vinci, L. Zoli, P. Galizia, M. Mor, W. Fahrenholtz, S. Mungiguerra, R. Savino, A. M. Caporale, A. Airoldi
Materials Science and Engineering Faculty Research & Creative Works
For the first time, ultra-high temperature ceramic matrix composite bars were tested inside an arc-jet facility to investigate the impact of oxidation damage on strength retention. The composite bars, which were based on a ZrB2 / SiC matrix reinforced with 45 vol% carbon fibers, were produced by slurry impregnation and sintering. The first batch was tested under 3-point (pt) bending, and two additional batches were exposed to plasma of dissociated air up to a temperature of 2200 °C for 2 min or 2.2 min and then subjected to 3-pt bending. More than 75% of the initial strength was retained even …
Effects Of Gypsum And Limestone On Early-Age Hydration And Strength Optimization In Belite Calcium Sulfoaluminate Cement,
2025
Missouri University of Science and Technology
Effects Of Gypsum And Limestone On Early-Age Hydration And Strength Optimization In Belite Calcium Sulfoaluminate Cement, Sai Akshay Ponduru, Bryan K. Aylas-Paredes, Taihao Han, Advaith Neithalath, Narayanan Neithalath, Gaurav Sant, Aditya Kumar
Materials Science and Engineering Faculty Research & Creative Works
Belite calcium sulfoaluminate cement (CSAB), an alternative to Portland cement, exhibits excellent strength at both early and later ages. However, due to its high belite content, the carbon reduction from this type of cement is not sufficient when compared to other alternative cements. To further enhance CSAB's sustainability, this study investigates the performance of CSAB when partially replaced by low-carbon mineral additives (i.e., limestone and gypsum). The primary objective is to identify the optimal mixture design by incorporating gypsum and limestone to formulate a sustainable binder that maintains high compressive strength. The CSAB is replaced (with both additives) by up …
Spark Plasma Sintering Of (Zr,Nb)C Ceramics,
2025
Missouri University of Science and Technology
Spark Plasma Sintering Of (Zr,Nb)C Ceramics, Jacob Stacy, Greg Hilmas, Jeremy Watts, Brian Taylor, Jhonathan Rosales
Materials Science and Engineering Faculty Research & Creative Works
A range of (Zr,Nb)C ceramics containing 20–50 vol% NbC were spark plasma sintered at 2000°C. The ceramics had relative densities greater than 97 %, and all compositions formed a complete solid solution. The average grain size was ∼7.1 µm over all compositions. Elastic moduli values ranged from 436 to 445 GPa, and the fracture toughness ranged from 0.8 to 2.8 MPa·m1/2 over the compositional range, both increasing with increasing NbC content. The hardnesses of the (Zr,Nb)C ceramics ranged from 19.1 to 20.2 GPa at a load of 9.81 N. The flexural strength increased from 352 to 395 MPa as the …
Distributed Sapphire Fiber Bragg Grating-Based Thermal Profiling Of Submerged Entry Nozzles,
2025
Missouri University of Science and Technology
Distributed Sapphire Fiber Bragg Grating-Based Thermal Profiling Of Submerged Entry Nozzles, Farhan Mumtaz, Hanok W. Tekle, Bohong Zhang, Xiaodong Li, Sunday Abraham, Bryant Mathis, Jeffrey D. Smith, Ronald J. O'Malley, Jie Huang
Electrical and Computer Engineering Faculty Research & Creative Works
This article focuses on the application of sapphire fiber Bragg gratings (FBGs) for instrumentation in submerged entry nozzles (SENs) within the steelmaking industry. The SEN is pivotal for transferring molten steel from a tundish to a mold, while preventing the infiltration of oxygen and nitrogen from the surrounding environment. Maintaining optimal flow conditions in the mold is crucial for ensuring casting process stability and maintaining high-quality steel. Sapphire FBG sensors have been instrumented in SENs to enable distributed thermal mapping for monitoring the health of the SEN. The optical sensor comprises three cascaded sapphire FBGs inscribed using femtosecond (FS) laser …
Flexural Strength Of (Hf,Nb,Ta,Ti,Zr)B2–(Hf,Nb,Ta,Ti,Zr)C High-Entropy Dual-Phase Ceramics,
2025
Missouri University of Science and Technology
Flexural Strength Of (Hf,Nb,Ta,Ti,Zr)B2–(Hf,Nb,Ta,Ti,Zr)C High-Entropy Dual-Phase Ceramics, Rubia Hassan, William G. Fahrenholtz, Gregory E. Hilmas, Jeremy Watts
Materials Science and Engineering Faculty Research & Creative Works
The room and elevated temperature flexural strengths were measured for (Hf,Nb,Ta,Ti,Zr)B2–(Hf,Nb,Ta,Ti,Zr)C high-entropy dual-phase ceramics. The fracture of ceramics originated from two distinct flaw populations that were either surface defects introduced during specimen preparation or volume defects introduced during processing. The average strength at room temperature was 638 ± 94 MPa with individual bars strengths as high as ∼800 MPa. At 1800°C, average strength increased to 786 ± 265 MPa with individual bar strengths as high as ∼1050 MPa. Above 1800°C, creep dominated resulting in deformation of the bars without fracture. The fracture mode changed from completely trans granular at room …
Solid Loading Effects On The Assembly Of Alumina Particles In Aqueous Suspensions Due To The Dielectrophoretic Forces,
2025
Old Dominion University
Solid Loading Effects On The Assembly Of Alumina Particles In Aqueous Suspensions Due To The Dielectrophoretic Forces, Sivakumar Chithamallu, Rohan Kiran Parai, Dipankar Ghosh
Mechanical & Aerospace Engineering Faculty Publications
Current work in situ investigated the mechanisms of the interparticle interactions that evolve in dilute aqueous alumina suspensions subjected to alternating current (AC) electric field and the effects of solid loading of suspensions. The interactions were investigated for alumina suspension compositions in the 0.005‒0.04 vol.% solid loading range. Field‐induced interactions evolved via particle motion and dynamic assembly, chain formation parallel to the direction of the applied field and chain growth, chain cross‐linking, and chain thickening. The evolution time of each of those events was rapidly accelerated with solid loading. While chain cross‐linking was negligible in low solid loading suspensions, a …
Microwave-Assisted Reduction Of Critical Metal Oxides From E-Waste Mixture,
2025
West Virginia University
Microwave-Assisted Reduction Of Critical Metal Oxides From E-Waste Mixture, Kurundu Shavinka Jayasekera
Graduate Theses, Dissertations, and Problem Reports (ETD)
The efficient recovery of critical metals such as tantalum (Ta), manganese (Mn), gallium (Ga), and indium (In) from electronic waste (e-waste) is essential for resource sustainability and environmental protection. This research uses microwave-assisted treatment to investigate the carbothermal reduction of these four specific metals from their oxides in a simulated e-waste mixture, with carbon black serving as both a microwave coupling and reduction agent. Microwave processing is used specifically because it offers a rapid and energy-efficient alternative to conventional thermal methods, with the benefits of intrinsic heating and selective heating of materials. The first experiments centered on understanding the effects …
Rheology Of Alumina Suspensions Subjected To Alternating Current Electric Fields For Freeze-Casting,
2025
Old Dominion University
Rheology Of Alumina Suspensions Subjected To Alternating Current Electric Fields For Freeze-Casting, Sivakumar Chithamallu, Ruksana Baby, Jacob L. Jones, Dipankar Ghosh
Mechanical & Aerospace Engineering Faculty Publications
Alternating current (AC) electric field can extrinsically tune freeze‐cast microstructure, originating from field‐induced increase in viscosity of ceramic suspensions. However, the changes that occur in a ceramic suspension and rheological behavior, ultimately affecting freeze‐cast microstructure, are not well understood. Moreover, the effects of AC electrokinetic forces and temperature on viscosity need to be decoupled. The viscosity and temperature of ceramic suspensions subjected to AC field and direct heating were measured, revealing that the increase in viscosity is due to AC dielectrophoretic forces rather than field‐induced heating of suspension. The shear thinning behavior of suspensions characterized using a power‐law model reveals …
Dual-Bed Radioiodine Capture From Complex Gas Streams With Zeolites: Regeneration And Reuse Of Primary Sorbent Beds For Sustainable Waste Management,
2025
Missouri University of Science and Technology
Dual-Bed Radioiodine Capture From Complex Gas Streams With Zeolites: Regeneration And Reuse Of Primary Sorbent Beds For Sustainable Waste Management, Krista Carlson, Brian J. Riley, Joshua Turner, David C. Cantu, Dev Chidambaram, Charmayne Lonergan, Jeffrey D. Rimer
Materials Science and Engineering Faculty Research & Creative Works
No abstract provided.
Degradation Of Radioactive Waste Encapsulation Of Bao−Feox−P2o5 Glass Evaluated From Electrical Conductivity,
2025
Missouri University of Science and Technology
Degradation Of Radioactive Waste Encapsulation Of Bao−Feox−P2o5 Glass Evaluated From Electrical Conductivity, Kazuki Mitsui, Nobuyasu Nishioka, Hiromichi Takebe, Richard K. Brow, Akira Saitoh
Materials Science and Engineering Faculty Research & Creative Works
We report on the electrical conductivity of barium iron phosphate glass, a candidate for radioactive waste encapsulating glass. The glass composition has been optimized for slow dissolution in hot water because the precipitation of a stable hydration layer of FeO(OH) on the glass surface enhances the water durability of the glass. The mechanism of electrical conductivity of the glass is assumed to be an electron hopping between the electronic energy levels of Fe (II) and Fe (III) ions, obeying the electron carrier generation of Fe (II) → Fe (III) + e−. The electrical conductivity of the base glass was ∼3.2 …
Ground Testing Of A Magnetic-Electrostatic Separation System For Lunar Regolith Beneficiation,
2025
Missouri University of Science and Technology
Ground Testing Of A Magnetic-Electrostatic Separation System For Lunar Regolith Beneficiation, Peter Bachle, Charles Wood, Jeffrey Smith, Fateme Rezaei, David Bayless, William Schonberg, Daoru Han
Materials Science and Engineering Faculty Research & Creative Works
The separation of lunar regolith by mineral composition and size category is useful forin-situ resource utilization (ISRU). The research presented herein discusses the designing and development of equipment that has the potential to separate lunar regolith into aluminum, iron-titanium, and magnesium-iron ores. Along with the metal ore separation, this equipment shows the potential to separate regolith by size categories. The combined effect of these separation methods generates output that is valuable to subsequent use in metal and oxygen extraction, additive manufacturing, and regolith sintering processes. The designed equipment uses a dual-strength magnet system with N42 and N52 neodymium magnets for …
Evaluation Of Processing Conditions For The Reduction Of Electrochemical Salt Waste Using Phosphate-Based Dechlorination,
2025
Missouri University of Science and Technology
Evaluation Of Processing Conditions For The Reduction Of Electrochemical Salt Waste Using Phosphate-Based Dechlorination, Harmony Werth, Jade Beland, Paige Murray, Dave Liang, Laurel Sharpless, Jonathan Evarts, Charmayne Lonergan, Brian J. Riley, Michael Simpson, Krista Carlson
Materials Science and Engineering Faculty Research & Creative Works
Electrochemical processing of used nuclear fuel in molten chloride salts generates complex radioactive salt waste. Dechlorination of waste salt using phosphate compounds at elevated temperatures (∼600 °C) reduces the volume of material for disposal while evolving gaseous chlorine compounds that could be used to transform metallic uranium into UCl3. In this study, the effects of processing temperature, environment (air or argon), and H3PO4 precursor-to-chlorine ratio on the dechlorination efficacy of a simple alkali salt mixture (SSM) and a salt waste simulant (ERV3) were evaluated. For both salts, the highest chlorine release was concurrent with the water boiling. For the SSM, …
Zrc Particle Size Effect On The Mechanical Properties Of Spark Plasma Sintered 60–40 Vol% Zrc–Mo Cermets,
2025
Missouri University of Science and Technology
Zrc Particle Size Effect On The Mechanical Properties Of Spark Plasma Sintered 60–40 Vol% Zrc–Mo Cermets, Nathaniel Blatt, Jeremy Watts, Brian Taylor, Jhonathan Rosales, Gregory Hilmas
Materials Science and Engineering Faculty Research & Creative Works
Cermet's of 60 vol% ZrC and 40 vol% Mo with different starting ZrC particle sizes were spark plasma sintered to full density at 1950 °C. Elastic moduli, Vickers hardness and fracture toughness were measured at room temperature and flexural strength was measured up to 1600 °C. Young's modulus was 365 ± 5 GPa, shear modulus was 149 ± 2 GPa, Poisson's ratio was 0.22 ± 0.01, and no significant difference was observed for the moduli with respect to the starting ZrC particle size. Room temperature flexural strength was affected by the ZrC particle size, measured as ∼524 and ∼598 MPa …
