Ceramic Materials Commons^™

Progress Of Lisap-Mse: A Concept Of Producing Aluminum In-Situ On The Moon Through Molten Salt Electrolysis, Jacob N. Ortega, David Bayless, Daniel Stutts, Daoru Han, Todd P. Sander, Jeffrey Smith, Fateme Rezaei, William Schonberg

Mechanical and Aerospace Engineering Faculty Research & Creative Works

This paper presents a concept of producing aluminum in-situ on the lunar surface, namely, the Lunar In-Situ Aluminum Production through Molten Salt Electrolysis (LISAP-MSE) method developed at Missouri University of Science and Technology. This paper aims to demonstrate the use of electro-deoxidation to reduce aluminum oxide (i.e., alumina) into aluminum and oxygen gas via electrolysis in a molten salt bath for the production of aluminum on the Moon. It is shown that with a steady supply of hydrogen chloride, this in-situ resource utilization (ISRU) method could supply several necessary materials consumed in the electro-deoxidation process except hydrogen chloride to produce …

Electrostatic Sorting Of Lunar Regolith Simulants For Sustainable Resource Utilization: Modeling And Characterization Of Particle Size Distribution, Abdullah Al Moinee, Peter Bachle, Kyle Newport, William Schonberg, David Bayless, Jeffrey Smith, Daoru Han, Fateme Rezaei

Civil, Architectural and Environmental Engineering Faculty Research & Creative Works

In pursuit of sustainable resource utilization on the Moon, this paper delves into modeling and characterization of particle size distribution (PSD) of lunar regolith simulants in an electrostatic system. A prototype electrostatic sieve was built and tested with four sample simulants mirroring properties of lunar mare and highland regolith. An alternating four-phase (90 degrees, 180 degrees, 270 degrees, 360 degrees) traveling square-wave was utilized for particle-directed transport to model the diverse trajectories of the particles. Numerically, we scrutinized how the distribution functions of the particles are manifested as the electrostatic field propagates, with a focus on three distinct particle ranges …

Phenolic Polymer Infiltration And Pyrolysis Process For Additively Manufactured Carbon/Peek Composites To Produce Carbon–Carbon Composites, S. Weiler, H. A. Haffner, K. Chandrashekhara, J. Watts, G. E. Hilmas, J. Bayldon, L. M. Rueschhoff

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Carbon–carbon composites are carbon fibers reinforced with carbon matrix and are classified as advanced materials well suited for high-temperature structural applications. Carbon–carbon composites are characterized by maintaining excellent mechanical properties and structural stability at high temperatures and have been used in aerospace application as nozzles, heatshields, and leading edge. However, conventional methods to manufacture carbon–carbon composites are costly and time-consuming. the aim of this work is to develop a method for creating additively manufactured (AM) carbon–carbon composites using a high-pressure re-infiltration process. in doing so, less infiltration cycles are required compared to a low-pressure re-infiltration, reducing the total manufacture time. …

Ultra-Fast Annealing Improves Snr And Long-Term Stability Of A Highly Multiplexed Line-By-Line Fbg Array Inscribed By Femtosecond Laser In A Coreless Fiber For Extreme-Temperature Applications, Farhan Mumtaz, Bohong Zhang, Jeffrey D. Smith, Ronald J. O'Malley, Rex E. Gerald, Jie Huang

Electrical and Computer Engineering Faculty Research & Creative Works

This study reports the fabrication of an 4th-order line-by-line Fiber Bragg Gratings (FBG) array using femtosecond laser inscription within a highly multimode coreless optical fiber, with a particular focus on achieving substantial multiplexing capabilities. An ultra-fast annealing procedure is employed, resulting in an impressive enhancement of the FBG sensor's fringe visibility by approximately 13 dB, signifying a notable improvement of approximately ~4 dB. This substantial enhancement contributes to the long-term stability and performance of the multiplexed FBG array in extreme temperature conditions. The systematic fabrication approach employed for the multiplexed FBG array guarantees a high signal-to-noise ratio (SNR) for each …

A Concept Of Producing Aluminum In-Situ On The Moon Through Molten Salt Electrolysis, Jacob N. Ortega, Jeffrey Smith, Fateme Rezaei, David Bayless, William Schonberg, Daniel Stutts, Daoru Han

Materials Science and Engineering Faculty Research & Creative Works

This paper presents a concept of producing aluminum in-situ on the lunar surface, namely, the Lunar In-Situ Aluminum Production through Molten Salt Electrolysis (LISAP-MSE) method developed at Missouri University of Science and Technology. This paper aims to demonstrate the use of electro-deoxidation to reduce aluminum oxide (i.e., alumina) into aluminum and oxygen gas via electrolysis in a molten salt bath for the production of aluminum on the Moon. It is shown that with a steady supply of hydrogen chloride, this in-situ resource utilization (ISRU) method could supply several necessary materials consumed in the electro-deoxidation process except hydrogen chloride to produce …

Kinetic Modeling Of Electrostatic Sieving For Lunar Regolith Beneficiation: Case Studies, Easton Ingram, Emmanuela Amen Eze, Jeffrey Smith, Fateme Rezaei, David Bayless, William Schonberg, Daoru Han

Materials Science and Engineering Faculty Research & Creative Works

A new kinetic particle modeling framework was developed to investigate electrostatic transport of lunar regolith particles with applications to the concept of electrostatic sieving. The new approach is based on kinetic particle dynamics and includes major modules of sampling the particle size distribution, solving electric fields, and tracking motion of charged dust grains. Case studies for a concept of electrostatic sieving were chosen to validate the new model. The simulation achieved similar yields reported in previous works, which served as validation of the model. The new model is computationally efficient and could serve as a design, analysis, and optimization tool.

Experimental Investigation Of A Viscoelastic Liner To Reduce Under Helmet Overpressures And Shock Wave Reflections, Cody J.H. Thomas, Fatih Dogan, Catherine E. Johnson

Materials Science and Engineering Faculty Research & Creative Works

Introduction: Shock wave overpressure exposures can result in blast-induced traumatic brain injury (bTBI) in warfighters. Although combat helmets provide protection against blunt impacts, the protection against blast waves is limited due to the observed high overpressures occurring underneath the helmet. One route to enhance these helmets is by incorporating viscoelastic materials into the helmet designs, reducing pressures imposed on the head. This study aims to further investigate this mitigation technique against under-helmet overpressures by adding a viscoelastic liner to the inside of a combat helmet. Methods: The liner's effectiveness was evaluated by exposing it to free-field blasts of Composition C-4 …

Electrostatic Sorting Of Lunar Regolith Simulants For Sustainable Resource Utilization: Modeling And Characterization Of Particle Size Distribution, Abdullah Al Moinee, Peter Bachle, Kyle Newport, William Schonberg, David Bayless, Jeffrey Smith, Daoru Han, Fateme Rezaei

Civil, Architectural and Environmental Engineering Faculty Research & Creative Works

In pursuit of sustainable resource utilization on the Moon, this paper delves into modeling and characterization of particle size distribution (PSD) of lunar regolith simulants in an electrostatic system. a prototype electrostatic sieve was built and tested with four sample simulants mirroring properties of lunar mare and highland regolith. an alternating four-phase (90 degrees, 180 degrees, 270 degrees, 360 degrees) traveling square-wave was utilized for particle-directed transport to model the diverse trajectories of the particles. Numerically, we scrutinized how the distribution functions of the particles are manifested as the electrostatic field propagates, with a focus on three distinct particle ranges …

Far-Field Passive Wireless Sensors Composed Of Electroceramic Materials For Harsh Environment Applications, Kevin M. Tennant

Graduate Theses, Dissertations, and Problem Reports (ETD)

The demand for high temperature sensing technologies in industrial applications has been steadily increasing, driven by the need for precise monitoring and control in extreme environments. This thesis presents an investigation into the development and optimization of passive wireless sensors for high temperature sensing applications. The research focuses on overcoming the challenges associated with traditional sensing methods by leveraging passive wireless sensor technology, offering advantages such as reduced complexity, improved reliability, and enhanced flexibility.

A passive wireless high temperature sensor for far-field applications was developed for stable temperature sensing up to 1000 °C. The goal is to leverage the properties …

Molecular Modeling Of Phenolic Resin For Carbon-Carbon Composites, Ivan Gallegos

Dissertations, Master's Theses and Master's Reports

One of the most difficult challenges associated with space exploration is terrestrial atmospheric reentry due to the high thermal loads generated. Carbon carbon (C/C) composites have been used as heat shielding materials due to their high strengthto- weight ratio and thermal properties and their applications include heat shielding for various high temperature environments. C/C composites are manufactured by polymer-infiltration pyrolysis (PIP) via cycles of curing and pyrolysis of a prepreg which can be costly and take up to several days. Thus, C/C composites ideal candidates for computationally-driven optimization techniques, such as a multiscale Integrated Computational Materials Engineering (ICME) approach, by …

Predictions Of Lattice Parameters In Niti High-Entropy Shape-Memory Alloys Using Different Machine Learning Models, Tu-Ngoc Lam, Jiajun Jiang, Min-Cheng Hsu, Shr-Ruei Tsai, Mao-Yuan Luo, Shuo-Ting Hsu, Wen-Jay Lee, Chung-Hao Chen, E-Wen Huang

Electrical & Computer Engineering Faculty Publications

This work applied three machine learning (ML) models—linear regression (LR), random forest (RF), and support vector regression (SVR)—to predict the lattice parameters of the monoclinic B19′ phase in two distinct training datasets: previously published ZrO₂-based shape-memory ceramics (SMCs) and NiTi-based high-entropy shape-memory alloys (HESMAs). Our findings showed that LR provided the most accurate predictions for a_c, a_m, b_m, and c_m in NiTi-based HESMAs, while RF excelled in computing βm for both datasets. SVR disclosed the largest deviation between the predicted and actual values of lattice parameters for both training datasets. A combination approach …

Processing, Stability, And High-Temperature Properties Of Doped Lacro3-Based Refractory Ceramics And Composites For Harsh Environments Sensing Applications, Javier A. Mena

Graduate Theses, Dissertations, and Problem Reports (ETD)

In order to test and monitor the operational stability and conditions of various energy, transportation, and manufacturing systems and their components, accurate sensors capable of operating at temperatures over 1000 °C in various environments for long durations are required. In addition, many of these harsh environmental systems do not permit sensors to be directly inserted into the environment, so the sensors need to be embedded into the surrounding support or thermal protective materials. Some technological and industrial applications that require the use of harsh environment conditions sensing include nuclear and chemical reactors, jet engines, heavyduty gas turbines, rotating bearings in …

Mechanisms Of Dendritic Shorting In Lithium Metal Batteries With Li7la3zr2o12 Solid Electrolytes, Lukas Karapin-Springorum

Pomona Senior Theses

Energy storage will play a crucial role in efforts to mitigate the effects of climate change caused by greenhouse gas emissions from human activity. Lithium metal batteries using solid electrolytes like Li₇La₃Zr₂O₁₂ have higher energy density than lithium-ion batteries, which may enable a more rapid and complete electrification of transportation. However, lithium metal batteries suffer from undesirable short-circuiting when metallic lithium deposits connect the two electrodes. It has been debated whether these lithium dendrites generally grow directionally from the anode or are generated by the reduction of lithium ions inside the solid electrolyte, …

Calculation Of Elastic Constants Of Bulk Metallic Glasses From Indentation Tests, Zhitong Xu, Ming Liu, Fuqian Yang

Chemical and Materials Engineering Faculty Publications

One of the challenges in the applications of instrumented indentation is to simultaneously measure elastic modulus and Poisson’s ratio of homogeneous, isotropic materials. This work proposes empirical equations for simultaneous calculation of elastic modulus and Poisson’s ratio of bulk metallic glasses (BMGs) from the ratio of the short diagonal length to the long diagonal length and the area of the Knoop imprint. The parameters pre- sented in the empirical equations are determined first by Knoop microhardness tests of 24 BMGs, whose elastic moduli and Poisson’s ratios are measured by resonant ultrasound spectroscopy. These empirical equations are further validated by the …

Bipolar Hipims Kick-Pulse For High Hardness In High-Entropy Boride Thin Films, Nathaniel S. Mcilwaine, Nestor O.Marquez Rios, Eva Zurek, Donald W. Brenner, William G. Fahrenholtz, Stefano Curtarolo, Douglas E. Wolfe, Jon Paul Maria

Materials Science and Engineering Faculty Research & Creative Works

We report a microhardness indentation study for multicomponent refractory metal boride thin films that belong to the family of high-entropy ceramics exhibiting superior hardness and high temperature properties. We focus on the nominally equimolar composition (Ti0.2Zr0.2Hf0.2Nb0.2Ta0.2) B2, which we refer to as HEB3, on c-plane sapphire substrates. Thin films are prepared using bipolar high power impulse magnetron sputtering (HiPIMS), where the positive kick pulse is optimized to produce films with high density, high crystallinity, and a microstructure that is isometric in nature as revealed by cross-sectional fracture surface imaging, X-ray diffraction, and X-ray reflectometry. Low-load Knoop indentation is used to …

Ambient Temperature Strength Degradation Of A Ceramic Matrix Composite Due To Solid Particle Erosion, Jonathan Clawson

Williams Honors College, Honors Research Projects

Solid particle erosion (SPE) is an issue for aircraft exposed to hard, fine particles, such as sand or dust, that can be ingested into the engine at a high velocity without reaching their melting point, resulting in material removal. SPE can be attributed to the intake of particulate debris from the runway or from airborne particulates. The cumulative mass loss from SPE damage affects the structural integrity and performance of the engine; however, its effects on ceramic matrix composites (CMCs), that are being employed in the aerospace industry, are not well understood in literature. The limited SPE research studies that …

Investigation Of Mechanically Fatigue Low-Frequency Energy Harvesting Effects On Isotropic Materials, Daniel J. Meade

College of Graduate Studies: Theses & Dissertations

This research project reports an exploratory investigation of energy harvesting effect on isotropic material that goes through low frequency mechanical fatigue. Energy harvesting is a growing field of study that can recycle ambient energy back into a system that would otherwise be lost. This is a significantly useful method for the ongoing energy crisis and provides an alternate route to design and upgrade systems to be more efficient and last longer than current system designs. However, it is time to investigate if there is any effect vibration-based energy harvesting has on the structure from which energy is being harvested. To …

Passive Wireless Corrosion And Temperature Detection In High-Temperature Environments, Noah Lane Strader

Graduate Theses, Dissertations, and Problem Reports (ETD)

This work focuses on the theory and development of LC sensors for high temperature and corrosion measurement for stainless steel and copper surfaces with power industry and general corrosion detection applications. The LC resonators were fabricated via screen printing an Ag inductor on an alumina substrate. The LC design was modeled using the ANSYS HFSS modeling package. The LC passive wireless sensors operate with resonant frequencies centered at 85-110 MHz. The wireless response of the LC sensor was interrogated and received by a radio frequency signal generator and spectrum analyzer at temperatures from 50-800 °C for copper ground planes and …

Photoexcited Charge Carrier Dynamics And Electronic Properties Of Two-Dimensional Mxene, Nb2ctx, Andrew M. Fitzgerald, Emily Sutherland, Tarek A. Elmelegy, Mary Qin Hassig, Julia Martin, Erika Colin-Ulloa, Ken Ngo, Ronald L. Grimm, Joshua R. Uzarski, Michel W. Barsoum, N. Aaron Deskins, Lyubov V. Titova, Kateryna Kushnir Friedman

Mechanical Engineering

Two-dimensional, 2D, niobium carbide MXene, Nb2CTx, has attracted attention due to its extraordinarily high photothermal conversion efficiency that has applications ranging from medicine, for tumor ablation, to solar energy conversion. Here, we characterize its electronic properties and investigate the ultrafast dynamics of its photoexcitations with a goal of shedding light onto the origins of its unique properties. Through density functional theory, DFT, calculations, we find that Nb2CTx is metallic, with a small but finite density of states at the Fermi level for all experimentally relevant terminations of Nb2CTx that can be achieved using HF or molten salt etching of the …

Femtosecond Laser–Inscribed Fiber Bragg Grating Sensors: Enabling Distributed High- Temperature Measurements And Strain Monitoring In Steelmaking And Foundry Applications, Ogbole Collins Inalegwu, Yeshwanth Reddy Mekala, Rony Kumer Saha, Farhan Mumtaz, Dinesh Reddy Alla, Deva Prasaad Neelakandan, Jeffrey D. Smith, Ronald J. O'Malley, Rex Gerald, Jie Huang

PSMRC Faculty Research

This study demonstrates the use of fiber Bragg grating (FBG) sensors for distributed temperature and strain monitoring in steelmaking and foundry applications. Integrated into inexpensive optical fibers, FBGs offer accurate and real-time remote sensing, detecting shifts in wavelength due to temperature (up to 1,800 °C), strain, or structural wear and tear. Furthermore, the intrinsic features of FBG sensors: compact size, immunity to electromagnetic interference and corrosion, robustness to vibration, ease of integration into existing composite structures, and non-intrusive measurement capacity in harsh environments make them ideal for steelmaking. FBGs optimize production, ensure quality, and enhance safety within the steel industry.