Mechanical Engineering Commons^™

Pier Portal, Andrew Belis, Andrew (Andy) Crafts, Jeremy Depangher, Aaron Hein, Michael Machado, Aaron Poulos

Computer Engineering

This project constitutes the design, build, and test of a camera system that runs on a track along the length of a pier piling at the Cal Poly pier in Avila Beach. The goal of the camera system is to observe the abundant sea life active on the surface of the piling underwater and in the tidal zone. The camera system will stream live video to the internet, record HD video, and be controllable remotely. The track is mounted to the piling with brackets and extends from the sea floor to a few feet above the pier deck. The camera, …

Robotic Fingerspelling Hand For Deaf-Blind Communication, Brian Fang, Colby Dixon, Trevor Wong

Mechanical Engineering

Robotic fingerspelling hand for the deaf-blind. The hand forms the shapes of the American Manual Alphabet with 11 servos. The project was sponsored by The Smith-Kettlewell Eye Reaserch Institute.

Mini Pump, Stephen Scruggs, Britta Berg-Johansen, Kyle Kriete

Mechanical Engineering

No abstract provided.

Design, Construction, And Evaluation Of An Automated Chicken Coop Door, Kyle Inks

BioResource and Agricultural Engineering

This senior project takes a look into the design, construction, and evaluation of an automated chicken coop door. The idea and need for such a door came from my mother Jan Inks. The parameters for the project include, low production cost, easy installation on existing coops, sleek design, automatically open at a set time in the morning, and automatically close at a set time in the evening.

Small-Scale Solar Central Receiver System Design And Analysis, Daniel Murray

Master's Theses

This thesis develops an analytical model of a small-scale solar central receiver power plant located at the California Polytechnic State University in San Luis Obispo, California at 35.28° N, 120.66° W. The model is used to analyze typical energy output at any time during the year. The power plant is designed to produce an output of 100 kW electrical power, and is supplemented by the combustion of natural gas. Methodologies for determining the proper size and layout of heliostats, optimal tower height, receiver size, and turbine engine selection are developed. In this specific design, solar shares of up to 73.2% …

Finite Element Modeling Of Ballistic Impact On A Glass Fiber Composite Armor, Dan M. Davis

Master's Theses

Finite Element Modeling of Ballistic Impact on a Glass Fiber Composite Armor

Dan Davis

Experiments measuring the ballistic performance of a commercially available fiberglass armor plate were used to guide the development of constitutive laws for a finite element model of the impact. The test samples are commercially available armor panels, made from E-glass fiber reinforced polyester rated to NIJ level III. Quasi-static tensile tests were used to establish material properties of the test panels. These properties were then used to create models in the explicit finite element code LSDYNA.

Ballistic impact testing of the panels was conducted using a …

Viscoelastic Anisotropic Finite Element Mixture Model Of Articular Cartilage Using Viscoelastic Collagen Fibers And Validation With Stress Relaxation Data, Matthew Alexander Griebel

Master's Theses

Experimental results show that collagen fibers exhibit stress relaxation under tension and a highly anisotropic distribution. To further develop the earlier model of Stender [1], the collagen constituent was updated to reflect its intrinsic viscoelasticity and anisotropic distribution, and integrated with an existing mixture model with glycosaminoglycans and ground substance matrix. A two-term Prony series expansion of the quasi-linear viscoelastic model was chosen to model the viscoelastic properties of the collagen fibers. Material parameters were determined by using the simplex method to minimize the sum of squared errors between model results and experimental stress relaxation data of tissue in tension. …

Predictive Musculoskeletal Simulation Using Optimal Control: Effects Of Added Limb Mass On Energy Cost And Kinematics Of Walking And Running, Antonie J. Van Den Bogert, Maarten Hupperets, Heiko Schlarb, Berthold Krabbe

Mechanical Engineering Faculty Publications

When designing sports equipment, it is often desirable to predict how certain design parameters will affect human performance. In many instances, this requires a consideration of human musculoskeletal mechanics and adaptive neuromuscular control. Current computational methods do not represent these mechanisms, and design optimization typically requires several iterations of prototyping and human testing. This paper introduces a computational method based on musculoskeletal modeling and optimal control, which has the capability to predict the effect of mechanical equipment properties on human performance. The underlying assumption is that users will adapt their neuromuscular control according to an optimality principle, which balances task …

Innovative Cargo Rack Solutions, Travis Mccart, Brian Blummer, Whit Ratcliff

Mechanical Engineering

This report describes the process of designing, building, and testing a lowering mechanism for a roof-mounted SUV cargo box. It provides a detailed problem description and a specific list of requirements that our design must comply with. Existing products and concepts are presented which meet one or more of our design requirements. Six design concepts are discussed and down-selected to three for further development. A final design has been chosen and described in detail. A team management plan is included to specify member responsibilities and a schedule details major deadlines and goals. Manufacturing processes and testing procedures are described in …

Design Of A Human Powered Helicopter Airframe, Sheen Kao, Daniel Layton, Philip Sobol

Mechanical Engineering

In 1989 Cal Poly’s Da Vinci III was the first human powered helicopter (HPH) to achieve flight; our goal is to research and develop a new airframe for the next generation Da Vinci. This report outlines a brief history of human powered flight and details a method of constructing for the airframe. An optimized airframe geometry was also researched and is explained in detail.

Formula Hybrid Drivetrain Design, Zachary (Zak) Mcfarland, Alex Pruitt, William Domhart

Mechanical Engineering

The Formula Hybrid senior project group was tasked with designing and building a drivetrain system for the Cal Poly Society of Automotive Engineers (SAE) Formula Hybrid (FHSAE) team. FHSAE gave customer requirements for performance and geometry for the drivetrain and the FHSAE rulebook has guidelines regarding safety requirements. The team chose to compete in the electric category of the 2012 FHSAE competition. After getting feedback from previous car performance and researching different powertrain options, the senior project team arrived at three conceptual ideas. Using a quality function deployment method, the senior project team chose the concept where two motors independently …

Senior Project #7: Longboard Test Apparatus, Derek Chan, Colin Harris, Nico Lee

Mechanical Engineering

The aim of this project is to create a machine that will test longboards made by Method Sports and Freebord. Through analysis and many iterations, Board Busters has assembled a design to fulfill the requirements set forth by these companies, who also sponsor the project. Through use of a four-bar, frame, and two spinning disks, the machine will accurately simulate riding conditions seen by a board in use by customers, allowing the sponsoring companies to improve designs and verify warranties.

Thermocouple Calibration Device, Angelica M. Larios, Cameron D. Peck, Andrew J. Smith

Mechanical Engineering

The goal of this project is to develop a thermocouple calibration unit with a high degree of confidence and accuracy. This thermocouple calibration device will be designed and developed at Cal Poly San Luis Obispo and delivered to Tesla Motors Inc.

To best utilize thermocouples, they must be calibrated to a known accuracy. Non-commercially produced thermocouples have unknown accuracies. The final deliverable will be a semi-automated device that produces a calibration curve for each thermocouple with a known confidence and accuracy.

Energy Information Augmented Community-Based Energy Reduction, Kevin P. Hallinan, Harvey Enns, Stephenie Ritchey, Phil Brodrick, Nathan Lammers, Nichole Hanus, Mark Rembert, Tony Rainsberger

Mechanical and Aerospace Engineering Faculty Publications

More than one-half of all U.S. states have instituted energy efficiency mandates requiring utilities to reduce energy use. To achieve these goals, utilities have been permitted rate structures to help them incentivize energy reduction projects. This strategy is proving to be only modestly successful in stemming energy consumption growth. By the same token, community energy reduction programs have achieved moderate to very significant energy reduction. The research described here offers an important tool to strengthen the community energy reduction efforts—by providing such efforts energy information tailored to the energy use patterns of each building occupant. The information provided most importantly …

Vibration Health Monitoring Of Gears, Markus Josef Scherer

Master's Theses

Monitoring the health of vibrating gears is important to ensure proper operation especially in potentially life-threatening structures, such as helicopters, nuclear power plants, and uninterruptible power supply transitions in hospitals. The most common monitoring technique is casing mounted accelerometers to measure vibration. In contrast, during the last few years acoustic monitoring techniques have also provided a few diagnostic methods for gear failure. Current diagnostic methods to indicate improper gear behavior use either existing vibration data, recorded from defective gear systems, or modern dynamic models predicting gear failure behavior.

This thesis uses dynamic models to indicate, predict, and diagnose healthy and …

Identification Of A Maximum Guardrail Height For The Midwest Guardrail System Using Computer Simulation, Ramen D. Julin

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

W-beam guardrails are by far the most common restraint system used along both local and major roadways. Traditionally, these restraint systems have been full-scale crash tested with a rail height ranging between 27 in. and 32 in. However, the maximum rail height which allows for safe performance of guardrails, especially in impacts involving small vehicles, has never been identified.

The main concern associated with an increase of the rail height is that small vehicles, because of their low profile, may have a tendency to lift the rail and penetrate the barrier. The objective of this project was to determine the …

Design Of An Independent Star-Clip Organizer (Iso), Christopher Gonzales, Greg Lovasik, Daniel Silveira

Mechanical Engineering

Discussed below is a new concept to sort and deliver star clips for flight deck safety net manufacturing. Multiple methods were generated, along with the necessary research, and were narrowed down to a single concept: the tray-loading preprocess design, named ISO (Independent Star-Clip Organizer). The overall design has been finalized and designed. Due to budget constraints, an actual prototype was not built. However, the design of such a prototype is described by this report, backed with calculations and experimental testing.

Polygrasp: Reach; Myoelectric Prosthetic Hand Iteration, Devon Patrick Augustus, Mighells Blaed Deuel, Ian Noel Fraser, Nicholas Philip Moesser

Mechanical Engineering

Amputations are a common occurrence in soldiers returning home who have suffered the effects of IED and munitions explosions. For upper limb amputees, trans-radial amputations are the most common. Traditional hook devices do not offer an adequate level of normalcy for users, prompting the use of myoelectric devices. While current myoelectric devices do offer a more natural experience, they come with a host of other problems that makes their adoption by service personnel not desirable or not permitted by the VA. PolyGrasp Reach seeks to reduce weight and cost and improve performance. This addresses several of the issues with devices …

Human Powered Helicopter: Rotor Structure, Joseph Ram, Juan Carlos Olvera

Mechanical Engineering

The following report encompasses the Human Powered Helicopter Rotor Team’s conceptual models and ideas based on research and modeling analysis. The following gives an overview of material researched, concept generation, analyzation, manufacturing, and testing for a rotor structure to be installed in a Human Powered Helicopter.

Aerodynamic Test Platform For Human Powered Vehicle (Hpv), Spencer Wangerin, Spencer Lillywhite, Colburn Davis

Mechanical Engineering

The Aerodynamic Test Platform (ATP) for the Cal Poly HPV Club is a system that was designed by Cal Poly mechanical engineering students to measure aerodynamic characteristics of a human-powered vehicle (HPV). The HPV team desired a system that could quantify the lift, drag, and other aerodynamic qualities of a full scale HPV at various orientations in oncoming airflow. Established methods for determining aerodynamic characteristics include computational fluid dynamics (CFD) and wind tunnel testing of scaled models. The ATP was devised to simulate the test results given by a full-scale wind tunnel without requiring a wind tunnel large enough to …