Computer-Aided Engineering and Design Commons^™

Miniaturized Ultraviolet Imager Phase Iii, Bradley D. Albright, Nicolas A. Armenta, Colin W. Harrop

Mechanical Engineering

This document details the work to date, June 9, 2020, done by the Cal Poly Mechanical Engineering senior project team, Miniaturized Ultraviolet Imager: Phase III (MUVI III), sponsored by the University of California, Berkeley – Space Sciences Laboratory (UCB SSL). MUVI III is the third senior project team of an ongoing design, MUVI: the prototype of a 2U sized CubeSat intended to capture aurora images in the ionosphere. The first team, MUVI I, finished development of the UV imager. The second team, MUVI II, designed the mirror mounting and deployable door mechanisms. The goal of MUVI phase III is to …

Design Of A 5 Degree Of Freedom Kinematic Stage For The Dual Crystal Backlighter Imager Diagnostic, Nicholas Nguyen

Master's Theses

The National Ignition Facility (NIF) is home to the world’s most energetic laser. The facility is one of the leading centers in inertial confinement fusion (ICF) experiments to research and understand sustainable fusion energy. To fully document and understand the physics occurring during experiments, precise diagnostics are used for a wide range of purposes. One diagnostic, the crystal backlighter imager (CBI), allows for X-ray imaging of the target at late stages of its implosion.

The aim of this project was to increase the current capabilities of the CBI diagnostic with the addition of a second crystal. This thesis focuses on …

Spring Loaded Camming Device, Jared S. Christner, Kaitlin O. Deherrera, Ryan W. Edwards, John S. Hickey

Mechanical Engineering

Spring loaded camming devices or “cams” are used in traditional rock climbing as a means of active fall protection. Climbers place cams in cracks and fissures in the rock wall. The cam’s lobes press against the walls, locking it in place, anchoring the climber in case of a fall. Currently, there is a lack of large cams on the market. Only two small companies produce cams that are usable in cracks 6.5 inches wide and larger, however their designs are either too heavy and/or lack features to be comfortable. We are a group of mechanical engineering students at Cal Poly …

Design Of Structural Stand For High-Precision Optics Microscopy, Sara T. Novell

Master's Theses

Lawrence Livermore National Lab (LLNL) is home to the National Ignition Facility (NIF), the world’s largest and most energetic laser. Each of the 192 beamlines contains dozens of large optics, which require offline damage inspection using large, raster-scanning microscopes. The primary microscope used to measure and characterize the optical damage sites has a precision level of 1 µm. Mounted in a class 100 clean room with a raised tile floor, the microscope is supported by a steel stand that structurally connects the microscope to the concrete ground. Due to ambient vibrations experienced in the system, the microscope is only able …

Heat Transfer Analysis Of A Data Centre, Arumainathan Kabildev

Student Works (2020-2029)

Data centres are an integral part of networking as it houses servers that facilitate incoming and outgoing data flow. A resolute cooling approach is needed to overcome the hot air dissipated by these servers. This research focused on the computational fluid dynamics (CFD) simulation of the heat transfer modelled upon Telekom Malaysia (TM) City’s data centre 3. The simulation was carried out to ascertain the heat distribution across the data centre by using ANSYS Fluent. The results indicated that the server racks’ inlet temperature reaches 29.79 oC, which is close to the maximum permissible limit according to recommendations provided by …

Fly Ash Based Geopolymer For High Temperature And High Compressive Strength Applications In Aggressive Environment, Aaryan Manoj Nair, Akm S. Rahman

Publications and Research

Geopolymers are the results of geosynthetic reactions between aluminosilicates and strong bases. This results in chemical bonds between aluminum (Al), Silicon (Si)and oxygen (O) composing polymer rings in tetrahedral coordination. These bonds give them widespread useful applications such as high heat bearing ceramics, and base construction material whilst being far more environmentally conscious. The purpose of the experiment is to examine the effect of Silicon Carbide whisker and inorganic glass particles on thermal and mechanical properties of Geopolymers. This study will help understand the effect of various compositions and concentrations of SiO₂ in mechanical strength. In this experiment, the …

Exploring Attacks And Defenses In Additive Manufacturing Processes: Implications In Cyber-Physical Security, Nicholas Deily

McKelvey School of Engineering Graduate Student Theses & Dissertations

Many industries are rapidly adopting additive manufacturing (AM) because of the added versatility this technology offers over traditional manufacturing techniques. But with AM, there comes a unique set of security challenges that must be addressed. In particular, the issue of part verification is critically important given the growing reliance of safety-critical systems on 3D printed parts. In this thesis, the current state of part verification technologies will be examined in the con- text of AM-specific geometric-modification attacks, and an automated tool for 3D printed part verification will be presented. This work will cover: 1) the impacts of malicious attacks on …

Design Of An Orientation Device For Valve Bodies With Blowout Compatibility For Slug Detection, Annie Richardson

Honors Theses

The Parker Hannifin plant in Batesville, MS, is a manufacturing plant that specializes in A/C and hydraulic tube and hose assemblies that support heavy machinery in the agriculture, logistics and construction industries. Customers place unique orders where the tube size, bending configurations, and adaptors vary widely. Some tubes require valve bodies where the customer can charge the A/C system once it has been assembled. A pierce and press machine is used to pierce the tube and place the valve body in the hole. Many tubes have asymmetric blocks at the end of the tube, with valve bodies placed at customer-requested …

Impact Of Magnetocaloric Material Properties On Performance Of A Magnetocaloric Heat Pump., Michael G. Schroeder

Electronic Theses and Dissertations

In the field of magnetocaloric heat pumps much research has been performed around machine design and theoretical machines, but little has been researched around practical problems such as variability in material properties. The present work defines a simulation tool that has been proven with experimental data. Magnetocaloric material cascades were statistically analyzed and parameterized, such that they could be recreated parametrically using a split Lorentz function with normally distributed parameters. Correlated curve-defining values with standard deviations were used as input into the simulation tool to determine the effect of variation on cooling heat pump performance for a household refrigerator application. …

Construction Of A Hyperspectral Imager Using 3d-Printed And Off-The-Shelf Components, Joshua Moorhouse

Mechanical Engineering Undergraduate Honors Theses

The Arkansas Center for Space and Planetary Sciences is working in collaboration with the Mechanical Engineering department to create a relatively cheap and modifiable hyperspectral imager. It is constructed using 3D-printed and off-the-shelf components from Edmund Optics and Amazon. The iteration created in this paper delivers spectrograms in the visible spectrum. The long-term goals of the camera are to create hyperspectral images from these spectrograms and to advance the imager into the infrared and near-infrared spectra. This imager is being developed to be used in the Arkansas Center for Space and Planetary Sciences environmental test chambers to further the scientific …

Faculty Instruction Face Shield Project, David Holden, John Schneiderhan

Michigan Tech 3D Designs

Early in the spring of 2020 project contributors David Holden and John Schneiderhan began test printing a variety of open source Personal Protective Equipment (PPE)/Covid related items that could help protect or prevent the spread of the emerging virus. With assistance from Pete Baril of the Western Upper Peninsula Health Department (WUPHD) approval was obtained for the face shields to be used in the health care and nursing homes in the area. With the support and approval from university and library administration efforts were coordinated with Dr. Joshua Pearce and the students from the MOST lab to concentrate on the …

7-Dof Robotic Arm Xy-Plane Translational Stability, Christopher Dean Alkire

Doctoral Dissertations and Master's Theses

Robotic arms are traditionally mounted to rigid structures as they perform tasks. As a result, the arm’s movement would not affect the position of its mount and its operational space that it is performing a task within would remain constant. If a robotic arm were to function in orbit, the motion of the arm would cause it to rotate and translate about its center of mass, which changes as the joints of the arm rotate.

The purpose of this thesis is to focus on the two-dimensional translational effects of an arm operating on a simulated zero-friction surface and provide a …

Three-Phase Hydrodynamic Simulation And Experimental Validation Of An Upflow Anaerobic Sludge Blanket Reactor, Camila D' Bastiani, Jéferson Luis Alba, Gabriel Tomazzoni Mazzarotto, Severino Rodrigues De Farias Neto, Anthony Reynolds, David Kennedy, Lademir Luiz Beal

Articles

This research focuses on performing multiphase solid/liquid/gas CFD simulations of a UASB reactor in order to obtain a validated model that provides a clearer understanding of the hydrodynamic behaviour of the three phases in UASB reactors. Eulerian–Eulerian, laminar, three-dimensional, multiphase simulations are carried out using Fluent 16.2. The liquid phase velocity and flow profile are validated through PIV experiments. A liquid mean velocity difference of 8.45% is found between the experimental and numerical results, thus validating the CFD model. Shadowgraphy is applied successfully to validate the biogas phase velocity and bubble size. Based on the hydrodynamic analysis results, the reactor …

Geometric Iteration Of A Knee Prosthetic And Static Stress-Bearing Capacity, Alexander Wheeler

Honors Program: Senior Projects (Public)

The purpose of this study was to improve a prosthetic knee model in terms of size, weight, and biocompatibility. Several tests were run to determine its effectiveness in supporting static and quasistatic loads. The positions in which these tests were run include static upright standing, static one-knee 90 degree kneeling, static squatting at maximum flexion, and quasistatic midstride. These simulations were conducted to find areas of high stress and strain. These patterns were used to determine the maximum body weight a physical prosthetic could support. The material used to create the prosthetic was changed from AISI 316 stainless steel to …

Dartmouth Formula Racing: Full Electric Battery System Design, Matt Gardner, Jacob Hagler, Ruthie Nordhoff, Otto Salmi

ENGS 89/90 Reports

Dartmouth Formula Racing (DFR) lacked an electrical energy storage system that was Formula Hybrid rules-compliant, optimized for FH events, safe, reliable, and integrated with the rest of their vehicle. Additionally, the team lacked the academic and professional resources required to bring a thorough, analytical approach to the design, testing, and documentation of the new storage system. Our team designed and built a Lithium-Ion battery pack (accumulator) containing energy storage, active cooling, battery management and temperature monitoring systems, and control circuitry compatible with DFR’s vehicle. Collaboration throughout design, fabrication, assembly and testing processes ensured effective knowledge transfer to the DFR team.

Cal Poly Supermileage Dynamometer, Jacob Randall, Nate Deffenbaugh, Kyle Milgram

Mechanical Engineering

Our senior project involves designing a chassis dynamometer capable of simulating variable loads for the Cal Poly Supermileage Vehicle (SMV) team. The chassis dynamometer we are developing uses an alternator to develop additional resistance that the vehicle will have to overcome while testing. To implement a control system for the variable load, we use an Arduino Nano paired with multiple sensors and drivers. This control system allows the user to select different levels of resistance that correlate with different road grades. We designed a custom Printed Circuit Board (PCB) that will contain all the electrical components needed for the control …

Design And Development Of A Robotic Platform For General Neurosurgical Procedures, Mehbodniya Amir Hossein

Student Works (2020-2029)

For the first time in 1985, robots were introduced to the neurosurgical operating rooms. Since then this field of robotics have advanced with new technologies with better accuracy and safety. However, developing robots for neurosurgery is a challenging task due to the sensitive nature of these applications and additionally their high cost of development. A typical neurosurgical robot costs millions of dollars in 2018, even though the costs of components and calculations have been lowered tremendously. This is mainly due to focus of current neurosurgical robots on few highly precise and specific surgical tasks which makes their use limited. In …

Cubesat 5000, Renee Redman

All Undergraduate Projects

Cubesat 5000 is designed for the annual Physics weather balloon launch which is done for the senior level astrophysics students. Students use the weather balloons to get better visuals of the sun in the upper atmosphere. The purpose of the Cubesat 5000 design is to keep the instrumentation inside safe during and after the launch, maintain working temperature, and to remain below a 400-gram weight requirements in order to achieve optimum altitude.

The outer cube assembly was designed using Solidworks and printed using PETG filament. The weight of the cube has been measured and design changes were made done to …

Rc Mini Baja Car - Suspension And Chassis, Collin Mckenzie

All Undergraduate Projects

Two students have developed a unique design of the RC Baja Car to optimize functionality and performance. A Baja car is a remote controlled 1/10 scale car that is used for recreation or competition, usually meant for competing in the ASME Baja car competition versus various schools. The competition focuses on the best time achieved in different courses that utilize speed, turns, and jumps. The objective for the project was to create a unique suspension from previous individual’s projects by creating a four-link suspension in which allows more travel in the suspension of the car and maintains functionality with the …

A Preconditioned Lattice Boltzmann Flux Solver For Steady Flows On Unstructured Hexahedral Grids, Brendan Walsh, Fergal Boyle

Articles

The lattice Boltzmann flux solver (LBFS), first introduced by Shu et al. (2014) on structured meshes, allows fluid flow problems to be solved on unstructured meshes discretised by the finite volume method. The solver calculates the macroscopic fluxes at the cell interfaces from a local reconstruction of the lattice Boltzmann solution. In this paper the LBFS is extended to three-dimensional unstructured hexahedral meshes and a preconditioned lattice Boltzmann flux solver (PLBFS) is presented. The PLBFS involves applying the preconditioning technique proposed by Guo (2004) to the LBFS and is achieved by modifying the equilibrium distribution function used to calculate the …