Engineering Commons^™

Assessing Corrosion Damage In Post -Tensioned Concrete Structures Using Acoustic Emission & A Preliminary Investigation Of Biopolymer Doped Cement Mortar For Use In Structural Restoration, Aditya Appalla

Theses and Dissertations

A sizeable portion of the civil infrastructure is made from concrete. An estimate shows that about 7 billion cubic meters of concrete is made annually worldwide. With the deterioration of the infrastructure due to aging or external factors, significant monetary and technological investment is needed for condition evaluation, maintenance and repair. Two areas that account for a considerable portion of this investment are condition evaluation for maintenance of corroded concrete structures and mortar patching for repair and rehabilitation.

The primary method of evaluation of a structure is by visual inspection. But this method is limited as some crucial areas in …

Investigation Of The Telluric Effects Arising Along The Cathodically Protected Natural Gas Pipeline Between Karadeniz Ereğli And Düzce, Bi̇lal Demi̇rel, Hayri̇ Yalçin

Turkish Journal of Electrical Engineering and Computer Sciences

Cathodic protection is one of the most widely used applications for protecting underground and submarine metallic structures from corrosion. This method is based on providing the electrons, which metallic structures lose as a result of electrolytic reaction, by the cathodic protection system. However, from time to time, it may be possible that there is some unwanted interference input into the metallic structure in such applications. This study is aimed at ascertaining the existence, arising frequency, and magnitude of an interference called the telluric effect that is going in and out of the natural gas pipeline between Düzce and Karadeniz Ereğli …

Kelvin Probe Electrode For Contactless Potential Measurement On Concrete-Properties And Applications, Michael Thomas Walsh

USF Tampa Graduate Theses and Dissertations

The practical feasibility of using a Kelvin Probe as a novel reference electrode in the measurement of both potential and polarization pulse response of reinforcing steel in concrete is demonstrated. Potential values measured using a KP reflect greater stability and repeatability than can typically be attained with conventional reference electrodes. Duplicate reinforced concrete beam test specimens with well-differentiated centrally corroding rebar segments were analyzed using both the Kelvin Probe (KP) and a conventional Saturated Calomel Electrode (SCE). Potential profile maps were developed using potential values recorded under static conditions with both the SCE and the KP. Nominal polarization resistance was …

The Role Of Zinc Particle Size And Loading In Cathodic Protection Efficiency, Qiang Wang

Theses and Dissertations

Metallic additives, also known as anticorrosive pigments, can provide sacrificial cathodic protection and complement the barrier protection afforded by heterogeneous organic coatings to metallic substrates. The unique systematic study of the corrosion resistance of an epoxy coating reinforced with different sizes (80nm, 500nm, 10um) and continuous multiple pigment volume concentration (0, 2%, 10%, 20%, 45%) below global critical pigment volume concentration of zinc particles were studied. The thesis is developing the fundamental understanding to optimize corrosion protection and predicting the protection with time. The properties of these cathodic coatings were investigated by a single-frequency electrochemical impedance spectroscopy (EIS) and open …

Study On Corrosion Activity Of Carbon Steel In Concrete Simulated Pore Solution Under Static Tensile And Compressive Stresses, Yujie Zhang

All Theses

Reinforced concrete is a structure material made up of concrete with relatively lower tensile strength containing reinforcements with higher tensile strength and better ductility, which are embedded into fresh concrete to resist tensile stress in certain regions of concrete. Steel reinforced concrete is most widely used around the world in civil engineering structures, water conservancy and highway construction due to its durability strength and reasonable cost.
However, reinforced concrete structures such as bridges and parking lots slabs inevitably experience variable loads and constant degradation from the aggressive environments, such as marine and deicing salts. Therefore, it is imperative to study …

Durability Of Reinforced Concrete Incorporating Crushed Waste Brick As Coarse Aggregate, Matthew Adamson

All Theses

Using crushed bricks as aggregates in concrete is of particular interest to preserve natural aggregate sources as well as to reduce waste, as it has been estimated that 10% to 30% of all waste in landfills in the united States comes from construction and demolition wastes. By recycling some of these wastes, the sustainability of a project can be improved. However, it is important concrete incorporating these wastes is as durable or more durable then conventional concrete, or will it have a shorter service life. Durability of concrete is its ability to resist deterioration from its external environment such as …

New Coatings For Bridges (Over-Coat Systems), Sudhir Palle, Theodore Hopwood Ii, Bobby W. Meade

Kentucky Transportation Center Research Report

KYTC sought to identify new coatings technologies consistent with overcoating that offer enhancements in terms of ease of application and performance. KYTC contacted paint manufacturers to obtain sample coating systems for characterization by the KYTC Division of Materials and accelerated performance testing by Kentucky Transportation Center (KTC). A total of 14 coating systems from five manufacturers underwent performance testing according to ASTM D5894.

Rust-Expansion-Crack Service Life Prediction Of Existing Reinforced Concrete Bridge/Viaduct Using Time-Dependent Reliability Analysis, Ming-Te Liang, Jiang-Jhy Chang, Han-Tung Chang, Chi-Jang Yeh

Journal of Marine Science and Technology–Taiwan

It is necessary to develop a calculation method to help in the making of feasible, reliable, and serviceable predictions for the service lives of bridge or viaduct structures. This article presents the basis for doing rust-expansion-crack service life predictions for existing reinforced concrete (RC) bridges and viaducts in chloride-laden environments based on timedependant reliability modeling due to the corrosion of steel in concrete. The corrosion process has three stages, the initiation (diffusion or carbonation) time (ti = tc), the depassivation time (tp), and the propagation (corrosion) time (tcorr). The rustexpansion-crack service lives (tcr) of existing RC bridges or viaducts can …

Safety Stock Estimation Of Unit Load Devices For International Airline Operations, Hua-An Lu, Chien-Yi Chen

Journal of Marine Science and Technology–Taiwan

Unit load devices (ULDs) are used to load air cargo and passengers’ checked baggage for wide-bodied aircraft operations. Since ULDs are reusable at the destination, airlines can invest in an appropriate fleet size for their requirements. The estimation of safety stock levels for every operating airport is a premeditated task because airlines must prepare enough devices for the outbound consignments of each flight. The variance of the number of used devices for each arrival and departure flight will influence the stock level of an airport. For scheduled international services, this study proposes an analytic method based on a cyclically time-sequenced …

Corrosion Assessment Of Cast Aluminum Parts In Ethanol Fuel Blends, P. Wirot, J. Troset, W. Khonraeng, S. Mahabunphachai, E. Viyanit

Journal of Metals, Materials and Minerals

Nowadays, the use of ethanol fuel blends in automobiles has become more and more worldwide since the ethanol mixture would enhance the performance of the engine and fuel economy ($/mile), while reducing the hazardous exhaust released to the environment. However, the use of ethanol fuel blends may induce some material compatibility issues on some automotive parts that were not designed to be used in contact with ethanol. In other words, the humidity in the ethanol would cause corrosion problem on these parts. The goal of this study is to assess the corrosion value of two cast aluminum parts in a …

Review Of Corrosion Aspects Of Compression Ignition Engine Parts Using Biodiesel Blends, B. Singh, John Korstad, Y. C. Sharma

College of Science and Engineering Faculty Research and Scholarship

This paper reviews the effects of corrosion on the engine parts that come in contact with a newly developed biodiesel fuel and its petrodiesel blend. Copper, aluminum, copper alloys (bronze), and elastomers caused significant levels of corrosiveness in biodiesel and biodiesel blend as opposed to low corrosion with petrodiesel. Specimens of stainless steel showed significant resistance to corrosion in biodiesel samples as compared to copper, aluminum, and copper alloys, but the level of corrosion was still higher than that in petrodiesel. Common methods adopted for measurement of corrosion include weight loss through static emersion tests, and electrochemical techniques by electrochemical …

Evaluation Of Corrosion Properties For Use Of Az31b In Bioabsorbable Stents And In Vivo Corrosion Rate Prediction Using Fea, Jared Vidales, Austin Schader, Jenna Jerman, Michael Turovskiy

Materials Engineering

AZ31B was heat treated to evoke more controlled and uniform corrosion. 1/16” diameter AZ31B wire was cut into six samples each 1” long. The samples underwent heat treatments following ASTM B661-06. Samples were weighed and placed into three different in vitro environments. In the first scenario two samples of each heat treatment were individually placed in 50 ml of saline solution at 0.9% sodium, in a static test tube at 37°C temperature. Two samples were placed in 100 ml of 0.9% saline solution in a 250 ml stirring beaker with an average whirlpool depth of 1”. Two of each sample …

Analyzing The Corrosion Resistance Of Ni-Shield 200 Coatings At Different Temperatures When Exposed To Sulphuric Acid, Alex Hussinger

Materials Engineering

Six steel samples each were twin wire arc sprayed with Hastelloy C-276 or Nickel-Shield 200 coatings approximately 0.020″ thick. These samples were then cut into 3″ by 3″ squares. A 2″ diamond grit hole saw was used to abrade and polish to a smooth surface a ring in the middle in order to get an O-ring mechanical seal. The samples were then weighed and loaded into a jig that started from the bottom up with a stainless steel plate, then the sample, then a Viton O-ring, a ¾″ thick glass plate with a 1 3/4″ hole cut in it, another …

Corrosion Of Stainless Steel 316l And Astm F75 Cobalt Chromium Alloy During Immersion Testing In Silver Salt Solutions, Meagan Higgins

Materials Engineering

This study evaluates the potential effects of silver salts on biocompatible metals used for prostheses during the chemical reduction process to produce a silver antimicrobial layer on the metal’s surface. Samples of two biocompatible metals were obtained: Stainless Steel 316L and ASTM F75 Cobalt Chromium Alloy. Three different silver salts were also acquired: silver nitrate, silver sulfadiazine, and silver chloride. Specimens of each metal were cut to size using a 4-1/2 inch aluminum oxide, 40 grit, cut off wheel for metal, attached to a Dewalt Angle Grinder. The biocompatible metal samples were then subject to either Solution 1, water with …

Corrosion Inhibition Of 316l Steel Using Sodium Diethyl Dithiocarbamate Solution In Simulated Crude Oil, Xiao-Guang Ren, Jie Yang

Journal of Electrochemistry

The corrosion inhibition behaviors of 316L steel using the sodium diethyl dithiocarbamate (SDDTC) compound in the crude simulation solution were studied in the absence and presence of zinc sulfate or sodium chromate with different compositions. Experiment resultss showed that in the environments of highly acidic and high concentrations of chloride ions the SDDTC compound could well inhibit the corrosion of 316L steel. The good synergic effects on the corrosion inhibition of 316L steel by additions of either zinc sulfate or sodium chromate into SDDTC compound were indicated in this study, which is of great significance and importance in practical applications.

A Critical Review On Corrosion Of Compression Ignition (Ci) Engine Parts By Biodiesel And Biodiesel Blends And Its Inhibition, B. Singh, John Korstad, Y. C. Sharma

College of Science and Engineering Faculty Research and Scholarship

This paper reviews the effects of corrosion on the engine parts that come in contact with a newly developed biodiesel fuel and its petrodiesel blend. Copper, aluminum, copper alloys (bronze), and elastomers caused significant levels of corrosiveness in biodiesel and biodiesel blend as opposed to low corrosion with petrodiesel. Specimens of stainless steel showed significant resistance to corrosion in biodiesel samples as compared to copper, aluminum, and copper alloys, but the level of corrosion was still higher than that in petrodiesel. Common methods adopted for measurement of corrosion include weight loss through static emersion tests, and electrochemical techniques by electrochemical …

Rare Earth Oxide Coating With Controlled Chemistry Using Thermal Spray, Virendra Singh

Electronic Theses and Dissertations

Cerium oxide (Ceria) at nano scale has gained significant attention due to its numerous technological applications. Ceria in both doped and undoped forms are being explored as oxygen sensor, catalysis, protective coating against UV and corrosion, solid oxide fuel cell (SOFC) electrolyte and newly discovered antioxidant for biomedical applications. Therefore, there is an imminent need of a technology which can provide a cost effective, large scale manufacturing of nanoceria and its subsequent consolidation, specially using thermal spray. This dissertation aims to develop a scientific understanding towards the development of pure and doped ceria- based coating for a variety of technological …

Evaluating Corrosion Control Alternatives For A Reverse Osmosis, Nanofiltration And Anion-Exchange Blended Water Supply, Rebecca J. Wilder

Electronic Theses and Dissertations

The research reported herein describes the study activities performed by University of Central Florida (UCF) on behalf of the Town of Jupiter Water Utilities (Town). The Town recently changed its water treatment operations from a combination of reverse osmosis (RO), lime softening (LS) and anion-exchange (IX) to a combination of RO, IX and nanofiltration (NF). Although this treatment change provided enhanced water to the surrounding community in terms of better contaminant removal and reduced DBP formation potential, integration of the NF process altered finished water quality parameters including pH, alkalinity and hardness. There was concern that these changes could result …

The Effects Of Uncommon Silicides On The Oxidation Of Alloys From The Nb-Cr-Si System, Daniel Brendan Voglewede

Open Access Theses & Dissertations

Niobium based alloys are being tapped as potential successors to current nickel base superalloys in high temperature applications. In the aerospace industry, high temperature materials are constantly being pushed to higher temperature regimes in order to improve engine efficiency however current superalloys cannot be pushed further due to melting temperature limitations. Niobium, being a refractory metal, can withstand much higher temperatures than nickel however its oxidation properties are woefully inadequate.

The purpose of this study is to ascertain whether increased silicon additions can improve niobium oxidation properties by: forming ternary silicides with better oxidation properties and by preventing the formation …

Strengthening Of Reinforced Concrete Beams Pre-Damaged In Shear, Yousef Mohammed Bachar Chekfeh

Theses

Repair and strengthening of existing reinforced concrete (RC) structures has increased drastically in recent years. Shear reinforcement in RC beams is typically of a small bar diameter, and hence any shear-damage would result in a severe safety hazard and a catastrophic mode of failure especially under extreme loading events. The present work was initiated to the effectiveness of different composite strengthening systems; namely externally bonded carbon fiber reinforced polymer (EB-CFRP), and near surface mounted glass fiber reinforced polymer (NSM-GFRP) to prolong the functional service life of RC beams pre-damaged in shear. It comprised experimental testing and analytical investigation.

The experimental …

Encapsulation Of High Temperature Phase Change Materials For Thermal Energy Storage, Rupa Nath

USF Tampa Graduate Theses and Dissertations

Thermal energy storage is a major contributor to bridge the gap between energy demand (consumption) and energy production (supply) by concentrating solar power. The utilization of high latent heat storage capability of phase change materials is one of the keys to an efficient way to store thermal energy. However, some of the limitations of the existing technology are the high volumetric expansion and low thermal conductivity of phase change materials (PCMs), low energy density, low operation temperatures and high cost. The present work deals with encapsulated PCM system, which operates at temperatures above 500°C and takes advantage of the heat …

Nondestructive Electrothermal Detection Of Corrosion, Brittany Ambeau, Harris Enniss, Stefan Schnake

Mathematical Sciences Technical Reports (MSTR)

Nondestructive testing and imaging plays an important role in many industries, e.g., the monitoring and maintenance of corrosion in aircraft. The general technique is to input energy in some form into an object, observe the object’s response, and from this input-output information determine the internal structure. New techniques are always being explored, and recently there has been much interest in methods that use multiple forms of energy. In this vein, we examine a new technique for imaging corrosion or material loss in an object by combining electrical and thermal measurements on some accessible portion of the object’s outer boundary. The …

Corrosion Behaviors Of 316 Stainless Steel Weldment Studied By Array Reference Electrodes, Wang-Huo Yang, Rong-Gang Hu, Chen-Qing Ye, Wei Hang, Ning Li, Chang-Jian Lin

Journal of Electrochemistry

The array reference electrodes were developed to in situ measure the potential distributions of the welded 316 stainless steel in 12% FeCl3 solution, combined with metallographic analysis, polarization curve, EIS measurement and Kelvin volta potential imaging. It was indicated that the weld zone of metal suffered a serious preferential corrosion when immersed in the environment due to the distinct changes of structure and composition during the welding process. With time prolonging, the corrosion potential of the welding zone was negatively shifted to a maximum value, and then declined gradually. At 45 min immersion, the corrosion development from welding zone to …

Investigations On The Corrosion Resistance Of Metallic Bipolar Plates (Bpp) In Proton Exchange Membrane Fuel Cells (Pemfc) - Understanding Of The Effects Of Material, Coating And Manufacturing, Ender Dur

Theses and Dissertations

Polymer Electrolyte Membrane Fuel Cell (PEMFC) systems are promising technology for contributing to meet the deficiency of world`s clean and sustainable energy requirements in the near future. Metallic bipolar plate (BPP) as one of the most significant components of PEMFC device accounts for the largest part of the fuel cell`s stack. Corrosion for metallic bipolar plates is a critical issue, which influences the performance and durability of PEMFC. Corrosion causes adverse impacts on the PEMFC`s performance jeopardizing commercialization. This research is aimed at determining the corrosion resistance of metallic BPPs, particularly stainless steels, used in PEMFC from different aspects. Material …

Modern Protection Systems To Prevent Corrosion Of Structural Steel Elements Due To Deicing And Roadway Salts, John J. Myers, Wei Zheng

Civil, Architectural and Environmental Engineering Faculty Research & Creative Works

The effectiveness of innovative polymeric coatings, polyurea and Poly aspartic polyurea, to protect structural steel from corrosion was investigated through standard laboratory tests. the coating evaluation tests included salt fog test, QUV weathering test, adhesion test, and freeze-thaw stability test. These tests were used to assess the long-term performance of coating technologies compared to the conventional polyurethane type coatings, i.e. coating systems with inorganic zinc primer, epoxy intermediate coat and polyurethane topcoat. This paper presents part of results in the aforementioned evaluation tests. the results illustrate that Poly aspartic coating systems are very promising for corrosion mitigation and can provide …

Corrosion Characteristics Of Galvanized Flat Steel For Power Grounding In Nacl Solution Medium, Yong Li, Gao-Lin Wu, Bang-Fei Deng, Ping Yang, Xue-Ming Li, Qing-Bin Zong

Journal of Electrochemistry

The corrosion behavior of power grounding galvanized flat steel was studied by polarization measurement, electrochemical impedance spectroscopy and neutral salt spray test in 5% NaCl solutions. The surface morphologies of galvanized coating and structural properties of corrosion products were observed with scanning electron microscope and X-ray diffraction spectrometer, respectively. Results showed that under the temperatures of 20~60℃, the corrosion currents of galvanized flat steel increased with the temperature rising. The corrosion rate at 60℃ was 0.8408 mA·cm^-2, which is 2.9 times larger than that at 20℃. The corrosion rate dropped after reaching the maximal value of 1.95 mg·cm …

Simulation, Measurement And Image Analysis Of Corrosion Initiation And Growth Rate For Aluminum 2024 And Steel 304, Yan Fang

Theses and Dissertations

Abstract SIMULATION, MEASUREMENT AND IMAGE ANALYSIS OF CORROSION INITIATION AND GROWTH RATE OF ALUMIUM 2024 AND STEEL 304 By Yan Fang, MS A thesis submitted in partial fulfillment of the requirements for the degree of M.S. of Mechanical and Nuclear Engineering at Virginia Commonwealth University. Virginia Commonwealth University, 2011 Major Director: Dr. Brian Hinderliter, Ph. D Associate professor, Mechanical and Nuclear Engineering Time: 11 a.m. Place: Room E3210 Engineering East Hall Date: Friday August 12, 2011 Corrosion initiation and growth rate are important properties in maintaining structural integrity, especially for surface and pit corrosion of common infrastructure and transportation metals. …

Process Refinement Through Design Of Experiments (Taguchi) To Reduce Porosity Levels Of Thin Flame Spray Nicrbsi Coatings On Cast Aluminium Alloys, David Culliton, David Kennedy, Tony Betts

Conference Papers

Thin(16matrix of key deposition parameters was constructed to develop the optimum spray parameters. The effects of parameter variations on the porosity levels of these coatings were assessed. Key parameter interactions were reported. Quantifiable interactions between the selected parameters were noted for the LM24 substrate. However, on the LM25 substrate these interactions were much less defined. Corrosion performance of the optimised coatings, based on electrochemical impedance spectroscopy, was reported. The presence of through-pores in the coatings were shown to reduce the corrosion resistance of the coated systems by a factor of 10, in dilute NaCl solutions, compared to bulk 316L stainless …

The Effects Of Heat Treatment On Area Percent Porosity And Corrosion Behavior Of High-Nickel Thermal Spray Coatings, Travis Crowe, Alec Guraydin

Materials Engineering

Samples of two Thermal Spray Coating (TSC) alloys on a low carbon steel substrate were obtained: alloy C276 and Nicko-Shield 200. Specimens of each alloy were subjected to heat treatments at temperatures at 1100° for 60 minutes and 1200° for 10 minutes, with some specimens left in the as-sprayed condition. Three replicates were prepared for each condition. Thin 1” strips were cut using a diamond wafering blade for porosity measurements and 2” x 1” specimens were cut for corrosion testing using a SiC abrasive saw. The porosity specimens were mounted in acrylic resin, polished, and examined using SEM. From these …

Electrochemical Investigation Of Chromium Nanocarbide Coated Ti-6al-4v And Co-Cr-Mo Alloy Substrates, Viswanathan Swaminathan, Haitong Zeng, Daniel Lawrynowicz, Zongtao Zhang, Jeremy L. Gilbert

Biomedical and Chemical Engineering - All Scholarship

This study investigated the electrochemical behavior of chromium nano-carbide cermet coating applied on Ti–6Al–4V and Co–Cr–Mo alloys for potential application as wear and corrosion resistant bearing surfaces. The cermet coating consisted of a highly heterogeneous combination of carbides embedded in a metal matrix. The main factors studied were the effect of substrate (Ti–6Al–4V vs. Co–Cr–Mo), solution conditions (physiological vs. 1 M H₂O₂ of pH 2), time of immersion (1 vs. 24 h) and post coating treatments (passivation and gamma sterilization). The coatings were produced with high velocity oxygen fuel (HVOF) thermal spray technique at atmospheric conditions to …