Engineering Commons^™

Introduction To H2020 Project C3harme: Next Generation Ceramic Composites For Combustion Harsh Environments And Space, Diletta Sciti, Laura Silvestroni, Luca Zoli, Antonio Vinci, Frederic Monteverde

Ultra-High Temperature Ceramics: Materials for Extreme Environment Applications IV

Materials for aeronautical and space applications largely involve ceramic matrix composites, CMCs, made of carbon or silicon carbide. However, C/C composites suffer from poor erosion resistance while silicon-based ceramics, SiC/SiC or C/SiC composites, may undergo strong ablation due to the formation and volatilization of silica. In recent years, Ultra-High Temperature Ceramics, UHTCs, have shown outstanding erosion resistance at temperatures up to 2000°C or even higher but they still cannot resist to thermal shocks and damage. Therefore, there is an increasing demand for advanced materials with temperature capability in highly corrosive environments to enable space vehicles to resist several launches and …

Identifying Corrosion Zones In Coastal Regions For Metal Pipes -- A Gis Approach, Sanjay Tewari, Francis Manning

Civil, Architectural and Environmental Engineering Faculty Research & Creative Works

Transportation agencies often allow metal pipes as an option for cross drains under/along roads and highways. Metal culverts can corrode over time at various rates based on their environmental conditions (e.g., corrosive nature of coastal soils, high water table and saltwater intrusion). This paper focuses on applying readily available soil data such as spatial distribution of soil types and soil characteristics (e.g., pH and conductivity) towards creating a geospatial information system (GIS) based approach to identifying corrosion zones in the coastal regions. A combination of data, obtained from field surveys provided by the Louisiana Transportation Research Center and Web Soil …

Design, Material And Surgical Assembly Effects On Fretting Corrosion Behavior Of Modular Tapers In Orthopedic Implants, David Pierre

Dissertations - ALL

Mechanically assisted crevice corrosion (MACC) has become a significant problem in the orthopedic device industry, particularly in modular devices with metal-on-metal (MoM) tapered interfaces. Oxide film abrasion, leading to fretting corrosion in the presence of a crevice, accelerates the corrosion process and in some instances may lead to failure of the implant. Failure is defined as the need for revision surgery. The basic processes of oxide film abrasion and repassivation, and the associated effects (chemical, transport, mechanical and electrical) of these processes have been well described and studied over time.

Despite these advancements, there is much that is still not …

The Effects Of Simulated Inflammatory Conditions On The Corrosion And Fretting Corrosion Of Cocrmo Alloy, Yangping Liu

Dissertations - ALL

In vivo corrosion of CoCrMo alloy and its potential adverse effects on the body have been recognized as major concerns in recent years. While the underlying concepts of general and mechanically-assisted corrosion have been well documented, recent report of inflammatory cell-induced corrosion (ICIC) of CoCrMo alloy challenged traditional understanding of the relationship between biology and corrosion of hip implants. To better understand the role biology may play in the corrosion of CoCrMo-based implants, this study explored the mechanism of ICIC on CoCrMo alloy and investigated how simulated inflammatory (SI) conditions affected the electrochemistry, oxide film and fretting corrosion behavior of …

Comparison Of Intrusive And Non-Intrusive Methods For Corrosion Monitoring Of Fuel Processing Systems, Armando Jacob Espinoza, Thomas Conner Field

Materials Engineering

This presentation contains an assessment of the best overall corrosion monitoring device, intrusive or non-intrusive, for use in the petrochemical industry. Corrosion in the petrochemical industry is a large issue because it causes a deterioration of pipe integrity in fuel processing systems. A reduction of pipe wall integrity due to corrosion could result in a leak or an explosion of fuel processing lines since those systems function at high pressures. The use of corrosion monitoring systems in the petrochemical industry helps to detect early signs of corrosion prior to failure so that proper maintenance can be performed to prevent catastrophe. …

Corrosion Map For Metal Pipes In Coastal Louisiana, Sanjay Tewari

Civil, Architectural and Environmental Engineering Faculty Research & Creative Works

Transportation agencies often allow metal pipes as an option for cross drains under/along roads and highways. Metal culverts can corrode over time at various rates based on their environmental conditions (e.g., corrosive nature of coastal soils, high water table, and saltwater intrusion).

This project was focused on applying available soil data, such as spatial distribution of soil types and soil characteristics (e.g., pH and conductivity), towards creating a Geographic Information System (GIS) based map to identify corrosion zones in coastal Louisiana. The effect of the soil characteristics (pH and conductivity) was incorporated in to the published corrosion models for calculating …

Corrosion Studies Of Stainless Steel Blades, Dhruv S. Kothari

Theses

Corrosion is a subject of interest to interdisciplinary research communities that includes fields of materials science, chemistry, physics, metallurgy and chemical engineering. In order to understand the mechanisms of corrosion and the function of corrosion inhibitors, the reactions at the interfaces between the corrosive electrolyte and a steel surface, particularly at the initial stages of the corrosion process, need to be described. Naturally, these reactions are strongly affected by the nature and properties of the steel surfaces. It is however seen that the majority of recent corrosion and corrosion-inhibition investigations are limited to electrochemical testing, with ex situ analysis of …

Comparison Of Chemical-Use Between Hydraulic Fracturing, Acidizing, And Routine Oil And Gas Development, Mary Kay Camarillo, William T. Stringfellow, J. K. Domen, S. B. Shonkoff

All Faculty Articles - School of Engineering and Computer Science

The potential hazards and risks associated with well-stimulation in unconventional oil and gas development (hydraulic fracturing, acid fracturing, and matrix acidizing) have been investigated and evaluated and federal and state regulations requiring chemical disclosure for well-stimulation have been implemented as part of an overall risk management strategy for unconventional oil and gas development. Similar evaluations for chemicals used in other routine oil and gas development activities, such as maintenance acidizing, gravel packing, and well drilling, have not been previously conducted, in part due to a lack of reliable information concerning on-field chemical-use. In this study, we compare chemical-use between routine …

An Electrochemical Analysis Of Fretting Corrosion In Metal-On-Metal Hip Implants Subjected To High Impaction Loads, Joe Morin, Timothy L. Norman, Thomas K. Fehring

The Research and Scholarship Symposium (2013-2019)

The metal-on-metal total hip arthroplasty, a procedure where the hip joint is replaced by a femoral prosthesis with a metal femoral head and a metal socket, has been a popular option for patients requiring a hip joint replacement. Metal on metal hip implants have been a successful implant design until recently where there has been an increased number of failures of this type of implant due to fretting corrosion, believed to be caused from the use of large femoral heads. Fretting corrosion in hip implants results from cyclic micromotion at the taper-trunnion interface; this interface motion removes the protective oxidation …

Nano-Channels Early Formation Investigation On Stainless Steel 316ti After Immersion In Molten Pb-Bi, Abu Khalid Rivai, Mardiyanto Mardiyanto, Annette Heinzel

Makara Journal of Technology

Development of fuel cladding and structural materials in Pb-Bi environment, especially at high temperature, is a critical issue for the deployment of LFR (Lead alloy-cooled Fast Reactor) and ADS (Accelerator Driven Transmutation System). This is because of the corrosive characteristic of Pb-Bi to metals as constituent materials of fuel cladding and structural of the reactors. Corrosion test of a high-chromium austenitic stainless steel i.e. SS316Ti in molten Pb-Bi at 550 ºC has been carried out for about 300 hours continuously. The characterization using SEM-EDS (Scanning Electron Microscopy - Energy Dispersive X-ray Spectroscopy) showed that an iron oxide as the outer …

Mechanism Of Cathodic Prevention Of Carbon Steel In Concrete, Krittin Rattakham

USF Tampa Graduate Theses and Dissertations

In this work, I aim to clarify the mechanism that allows steel to attain higher chloride threshold as it is cathodically polarized. Specifically, I seek to provide empirical information on whether an intrinsic (predominantly interfacial effects of polarization) or an extrinsic (predominantly concentration changes due to polarization) mechanism may be dominant in the beneficial effect of polarization. I carried out this experiment with 12 identical concrete specimens, each with a cast-in steel plate, constantly exposed them to high-chloride environment. The specimens were divided into 4 triplicates and polarized at 4 different level from OCP, -200, -300 to -400 mV_{SCE …}

Corrosion Degradation Mechanism Of Cbpc Coating System For Highway Bridge Steel Components, Md Ahsan Sabbir

FIU Electronic Theses and Dissertations

Coatings are widely used to mitigate corrosion of structural steel in aggressive humid environments. However, the service life is often diminished in aggressive environments. Repair of coatings can be costly due to materials, labor and environmental controls. So, in search for novel coatings, Chemically Bonded Phosphate Ceramic (CBPC) coating was investigated for marine bridge application. The research on CBPC coating considered various exposure environments such as inland, beach, salt-fog, wet and alternate wet and dry exposure to identify the degradation mechanism. To assess the corrosion damage, the coating was evaluated by visual inspection, thickness, adhesion, microscopy and X-ray diffraction.

The …

Electrochemical Methods To Characterize Drilled Shaft Deficiencies, Sarah Jo Mobley

USF Tampa Graduate Theses and Dissertations

In recent years drilled shafts have become the preferred foundation method for marine bridges. Typically, the drilled shaft is selected over traditional driven piles due to soil strata encountered, construction economy, increased lateral stiffness requirements, and/or vibration control considerations. The most critical component in drilled shaft construction is borehole stabilization. Wall sloughing or groundwater inclusion can have devastating effects on the strength of the finished shaft however recent research has shown that the materials, more specifically the slurry, used to accomplish stabilization may be having a negative impact on the durability of the finished product. This thesis investigates the durability …

A Programmatic Approach To Long-Term Bridge Preventive Maintenance, Danny Wells, Bobby W. Meade, Theodore Hopwood Ii, Sudhir Palle

Kentucky Transportation Center Research Report

State transportation agencies use cost-effective preventive maintenance (PM) programs to preserve existing roadway systems, slow down their deterioration, and improve their functional condition. Currently, KYTC’s bridge inventory includes approximately 10,000 structures, and by 2018, most of these structures will have been in use for at least 50 years. Because there is insufficient funding available to pursue a large-scale bridge replacement program, it is critical for the Cabinet to prolong the lives of its bridges by using economical strategies. This report provides guidance that the Kentucky Transportation Cabinet (KYTC) can use to develop and implement a statewide bridge PM program. Drawing …

Design And Validation Of Novel Potential High Entropy Alloys, Boliang Zhang

LSU Doctoral Dissertations

The design approach and validation of single phase senary refractory high entropy alloys (HEAs) MoNbTaTiVW and HfNbTaTiVZr were presented in first part of this dissertation. The design approach was to combine phase diagram inspection of available binary and ternary systems and Calculation of Phase Diagrams (CALPHAD) prediction. Experiments using X-ray diffraction and scanning electron microscopy techniques verified single phase microstructure in body centered cubic lattice for both alloys. The observed elemental segregation agrees well with the solidification prediction using Scheil model. The lattice constant, density and microhardness were measured to be 0.3216 nm, 4.954 GPa and 11.70 g/cm³ for …

Evaluation Of Non-Chromate Passivations On Electroplated Γ-Phase Zinc Nickel, Steven Michael Volz

Masters Theses

"This research focused on the corrosion response and electrochemical behavior of electroplated low hydrogen embrittlement alkaline γ-phase zinc nickel with passivation layers. The motivation was the need to replace hexavalent chromium conversion coatings in military grade electrical systems with a more environment friendly alternative. The passivation layers were employed for the purpose of mitigating corrosion attack while maintaining low contact resistance. Trivalent chromium-based passivations and cerium-based passivations were compared against the currently used hexavalent chromium conversion coating. The coating systems were compared using electrochemical impedance spectroscopy, cyclic potentiodymanic scans, salt spray exposure testing, electrical resistance measurements, microstructure analysis, and compositional …

Development Of A Localized Electrochemical Properties Test Method： A Study Of Cocrmo And Ti Alloy Localized Electrochemical Behavior, Sile Hu

Theses - ALL

Abstract: Corrosion of metallic biomaterials in biomedically-relevant environments depends on the local physical and chemical structure of the metal surface at the metal-solution interface, and the geometry of the electrode system. Local surface structure, including defects, inclusions, and grain boundaries may locally alter the electrode behavior, while local geometries, including crevice-like geometries or small electrode areas will give rise to specific changes in electrochemical behavior. Methods to detect local defects or surface flaws electrochemically may be possible with the appropriate combination of microelectrodes and pipette geometries. In order to have a better understanding of the localized electrochemical behavior under given …

Effects Of Corrosion Inhibitor On The Corrosion Behavior Of Low Carbon Steel In Co2 Environment, Michael Harris

Williams Honors College, Honors Research Projects

The effectiveness of Benzalkonium chloride (C14) as a corrosion inhibitor for mild steel in an aqueous CO₂ environment was studied for dual use. It is a known biocide and currently untested corrosion inhibitor. Potentiodynamic polarization was used to determine the anodic and cathodic reaction kinetics through analysis of the potentiodynamic curves and the corrosion current densities. Electrochemical impedance spectroscopy (EIS) was utilized to analyze the surface characteristics through analysis of the Nyquist and Bode plots. C1010 and C1018 mild steel were tested in a 200mL jacketed Gamery cell, and purged with CO₂ (99.9%). Temperature effects were studied and …

Pitting Corrosion Of 410 Stainless Steel In Hcl Solutions, Paul D. Krell

Williams Honors College, Honors Research Projects

410 stainless steel (SS) is a material used in HCl services, such as distillation column trays in oil refineries. Unlike other alloys, however, the oil refining industry lacks a good reference for the corrosion rate of 410 SS at the varying HCl concentrations and temperatures the material might experience as trays in crude unit distillation columns. The goal of this project is to fill that knowledge gap. The corrosion behavior of 410 SS in HCl environments of pH 0.50, 1.25, 2.25, 3.25, and 4.25 at temperatures of 38, 52, 79, and 93°C was investigated using several methods. Cyclic potentiodynamic polarization …

Corrosion Resistance Of Silane Coatings On Aluminum And Magnesium Alloys, John Demopoulos

Williams Honors College, Honors Research Projects

The purpose of this project was to increase the corrosion resistance of aluminum and magnesium alloys by coating the coupons with a silane on the surface. Four different silanes: 3-aminopropyltriethoxysilane (APTES), Bis(triethoxysilylpropyl)amine (Bis), (Heptadecafluoro-1,1,2,2-tetrahydrodecyl)trichlorosilane (FTS), and (Heptadecafluoro-1,1,2,2-tetrahydrodecyl)triethoxysilane (non Cl FTS) will be used and compared to see which silane would give the best corrosion resistance. Each silane solution was coated on the coupons by using a solution method in which the coupon was submerged for 24 hours and then thermally cured for another 24 hours. Once the coating was applied, the water contact angle and the thickness of the coating …

Evaluation Of Epoxy Coatings For Protecting Aluminum Alloy 2024 From Corrosion Caused By Aspergillus Niger, Kamshat Dukenbaeva

Williams Honors College, Honors Research Projects

The aim of this study was to assess the potentials of using epoxy coatings for the prevention of fungus-induced corrosion. The metal specimen of interest was the aluminum alloy AA 2024-T3. The main intent was to evaluate the behavior of the organic acid producing fungus, Aspergillus niger (A. niger), towards the epoxy-coated aluminum. Two different types of epoxy coatings were used: a two-part resin and a commercially-available Rust-Oleum Specialty Appliance Epoxy. Due to challenges encountered throughout the length of the project and time constraints, limited quantitative data was obtained. However, from optical and visual data it can be concluded that …

Effect Of Sintering Temperature On Microstructure, Corrosion Behavior, And Hardness Of Nanocrystalline Al-5at.%Ni And Al-5at.%V Alloys, Matthew G. Wachowiak

Williams Honors College, Honors Research Projects

The purpose of this project was to investigate thermal stability of high energy ball milled Al-5at.%Ni and Al-5at.%V alloys. Characterization was done by analyzing grain size and solid solubility. Samples were created using high energy ball milling, cold compaction to 3 GPa, and sintering from 100 °C to 500 °C at 100 °C increments, as well 450 °C and 614 °C. Microstructure, mechanical properties, and corrosion properties were determined using scanning electron microscopy, energy dispersive x-ray spectroscopy, x-ray diffraction, hardness testing, and cyclic potentiodynamic polarization. Vickers hardness of Al-5at.%Ni decreased with increasing temperature. For Al-at.%V, hardness increased with sintering temperature …

Development Of Multilayer Titanium Nitride-Based Coatings As Corrosion Resistant Films For Stainless Steel Bipolar Plates In Pem Fuel Cells, Nicholas Padula

Legacy Theses & Dissertations (2009 - 2024)

High cost and short lifetime are the two main reasons why the PEM fuel cell has not reached a widespread, disruptive level of commercialization. Conventional graphite bipolar plates are responsible for about 45% of the cost and 85% of the total weight of a single cell. These measures are linked to difficult machining of thick, brittle graphite and processing needed to render graphite non-porous. Stainless steel is suggested as the replacement bipolar plate material due to its favorable mechanical properties, ease of manufacturing and relatively low price, but requires a cost-effective coating as a non-conductive oxide forms on the bare …

The Effects Of Carboxylic Acids In Aluminum Anodizing, Abby E. Koczera

Honors Theses and Capstones

Hard-anodized alumina coatings were formed in sulfuric acid at low temperature and high current density in the presence of carboxylic acid additives. Citric acid, trimesic acid, mellitic acid and ethylenediaminetetraacetic acid (EDTA) were utilized in varying concentrations. The additives were chosen for their capacity to form complexes with tri-valent aluminum and hence impart chemical stability to the coatings. The coatings were sealed in boiling water, and corrosion resistance was observed in a high pH solution of potassium hydroxide. The coatings were examined using scanning electron microscopy (SEM) to assess coating thickness and pore dimensions. Thicker coatings were produced when the …