Mechanical Engineering Commons^™

Tribological Evaluation Of A Graphite Coating Using A Custom Miniature Conveyor, Shae Threlfall

Mechanical Engineering Undergraduate Honors Theses

Reducing friction in conveyor systems has significant economic and environmental implications, as a substantial portion of energy losses originates at the belt-bed interface. This thesis outlines the design, construction, and validation of a miniature conveyor tribological test system. Unlike conventional tribometers, which impose concentrated point contacts, the miniature conveyor replicates the distributed load consistent with industrial conveyor systems. It can measure real-time mechanical responses of steel samples coated in a low friction coating.

The mini conveyor was validated by evaluating three materials: uncoated mild steel, PDA/graphite coated steel, and Polytetrafluoroethylene (PTFE). Electrical power, temperature, sound, and acceleration were recorded. Electrical …

Effect Of Prefilmer Design On Atomization Behavior In The Pre-Vaporization Tube Of A Small-Scale Annular Gas Turbine Combustior, Amogh G. Natu, Antoine M. Fradet, Cohen Nunes, Daniel R. Guildenbecher

School of Mechanical Engineering Faculty Publications

This work investigates the influence of internal prefilmer geometry on fuel spray atomization in the prevaporization tube (PVT) of a small-scale reverse-flow annular gas turbine combustor. Four configurations are examined: a control with no prefilmer, a planar internal prefilmer, and two angled internal prefilmers at θ = 60◦ and θ = 45◦ . Double-pulsed digital in-line holography (DIH) is used to measure droplet size distributions, spray density, Sauter mean diameter (SMD), and droplet velocities at the PVT exit under conditions scaled to represent nominal ignition conditions. Results show the control design exhibits poor atomization characterized by large droplet diameters, low …

Automating Building Feature Recognition In Digital Twin Models Using Computer Vision, Jaron Harbison

Undergraduate Honors Capstone Projects

Standard 3D scans treat all surfaces as generic geometry, but Wi-Fi signals don't. A signal drops by a different magnitude through a wooden door than a concrete wall. Without labeling these materials, Internet Service Providers (ISPs) cannot accurately predict "dead zones". This project addresses that gap by creating a machine learning model that identifies structural and architectural features. This includes features such as walls, doors, windows, and columns directly from RGB-D (Red, Green, Blue, Depth) point cloud data. 

I constructed the model on a custom U-Net architecture featuring a symmetric encoder-decoder structure with skip connections, trained on the StructScan3D dataset …

Tau Beta Pi Engineering Mentorship Program, Tyler Black

Undergraduate Honors Capstone Projects

The purpose of this project is to design and implement a student-led engineering mentorship program directed by the members of the Utah Gamma Chapter of Tau Beta Pi on the Utah State University (USU) Logan campus. Retention data show that many undergraduate students who start engineering programs change their degree before graduation due to academic and social challenges that may be mitigated by the support of a peer mentor. The Tau Beta Pi Engineering Mentorship Program selects and trains upperclassman mentors to effectively mentor underclassman engineering students.

The design of the mentorship program is an application of backward design, where …

Exercise-Induced Muscle Damage As A Model For Exploring The Effects Of Pain On Gait, Sydney Savage

All Theses

Persistent gait asymmetry following anterior cruciate ligament reconstruction (ACLR) is a recognized contributor to post-traumatic knee osteoarthritis, yet the independent role of pain in driving altered movement patterns remains poorly understood due to confounding factors inherent to clinical populations. This study used exercise-induced muscle damage (EIMD) as a controlled experimental model to isolate the effects of musculoskeletal pain on gait, independent of kinesiophobia, structural damage, and proprioceptive disruption. Eighteen healthy adults underwent unilateral eccentric calf-raise protocols to induce delayed onset muscle soreness (DOMS), with gait assessed at baseline, 48 hours, and 168 hours post-exercise using bilateral inertial measurement units. Outcomes …

Development Of Low-Cost Triaxial Force Sensor For Measurement Of Human-Exoskeleton Interaction Forces, Hamdan Khan Sarvathullah

All Theses

Contemporary research suggests that shear force is a major contributor to discomfort and pressure injury. However, the variation of shear forces during human-exoskeleton interaction dynamics is a highly unexplored field. The high cost of commercial triaxial force sensors may be a major factor in the notable lack of research in this field. Therefore, in this paper, we present a low-cost, 3D-printed triaxial force sensor designed specifically to measure the triaxial interaction forces between an exoskeleton and its user. The triaxial force sensor uses Carbon-Black/Silicone Rubber (CB/SR) strings to measure shear forces, whereas the normal force is measured with a Force …

Extremum Seeking Compensation And Quantification Of Position Sensor Offset Error In Speed-Controlled Permanent Magnet Synchronous Motors, Tessa Biondo

Masters Theses

Position sensor offset errors present a persistent challenge in speed-controlled permanent magnet synchronous motor drives operating under field-oriented control. Even small, constant offsets in the measured rotor position can reduce torque effectiveness, requiring increased current and voltage demand to maintain the commanded speed and resulting in degraded speed regulation performance across a range of operating conditions. These effects are particularly problematic in speed-controlled systems, where speed loop dynamics cause increased electrical effort and limit overall performance. Many existing detection and compensation approaches are either dependent on the system model, require offline calibration, or are primarily designed for torque-controlled operation. This …

Safe Control Design For Quadruped Locomotion In Unstructured Environments Using Linear Transfer Operators, Sriram Sundar Krishnamoorthy Shankara Narayanan

All Dissertations

Deploying quadruped robots in unstructured, obstacle-rich environments requires control and planning methods that remain safe and reliable despite complex terrain geometry, limited sensing, and inevitable modeling errors. This thesis develops operator-theoretic tools for safe control design of robotic systems using linear transfer operators, with a focus on quadruped locomotion in unstructured environments. The central goal is to develop a unified operator-theoretic framework for safe control design based on the Perron–Frobenius (P–F) and Koopman operators. In particular, the thesis leverages \emph{density functions} to develop safe navigation frameworks in the dual space of densities. In the operator-theoretic perspective, the P–F operator governs …

Interplay Between Phase Instability And Deformation Mechanisms In Beta Titanium Alloys In Aggressive Environments, Benjamin Elbrecht

All Dissertations

Modern designs, such as commercial jet turbines, are reliant on the high temperature performance of their constituent materials. Improvements to the strength-at-temperature of materials are critical to the continued advancement of efficiency and payload capacity in these advanced applications. This dissertation presents studies that progress towards this goal through the construction of a new experimental setup for complex temperature and force profiles that also accurately captures deformation behavior through non-contact measurements. Using this setup, studies into two specialty titanium alloys were executed: discovering the microscopic mechanisms responsible for the macroscale behavior and testing in conditions closely replicating aircraft turbine operating …

Experimental And Computational Investigation Of The Effects Of Neck Musculature During Head Impacts In American Football, Anthony P. Marino

All Dissertations

Anthropometric test devices (ATDs) are human surrogate models used to represent the human body response in the context of compliance and safety testing. These devices are used in multiple industries, including automotive and aerospace, and have recently been incorporated into impact testing for the evaluation of helmet performance in American football. The Hybrid III 50^th percentile male ATD head and neck assembly is the most commonly used surrogate for these tests, although it was developed for automotive frontal crash scenarios that induce an inertial force on the body, leading to head and neck motion primarily in the sagittal plane. …

Modernizing Plastics And Composites Manufacturing Using Hybrid Modeling Techniques, Luke Shannon

All Dissertations

Plastics and composites manufacturing encompasses a broad family of processes, including injection molding, resin transfer molding, compression molding, and extrusion, that together account for the vast majority of polymer and composite component production worldwide. These processes are inherently challenging due to the multi-physics nature of polymer processing, the vast possible combinations of resins, reinforcements, and additives, and the strong dependence of final part properties on process history. Among these processes, injection molding is one of the most widely deployed, producing high-volume components across automotive, medical, consumer electronics, and packaging industries. However, accurately monitoring and predicting process behavior in injection molding …

Development Of A Mixing-Controlled Combustion Model For 0d Engine Modeling: Using High-Order Models To Guide The Formulation Of Reduced-Order Models, James Gohn

All Dissertations

Vehicles are becoming increasingly complex to comply with the increasingly stringent regulations placed on all market sectors while still maintaining performance requirements. This increased complexity leads to increases in the cost and time it takes to develop and produce these next generation vehicles. To meet demand therefore, it becomes necessary to evaluate numerous design iterations using computer models. There are multiple levels of models that may be necessary for different purposes or use cases. All levels of modeling for virtual prototyping, however, require a level of validation and predictive ability to be useful. To this end, the following thesis presents …

Ngc - Torch Test Ablation Stand Improvements And Upgrades, Sarah Nelson

Undergraduate Honors Capstone Projects

This capstone project is sponsored by Northrop Grumman (NGC). The goal of the project is to redesign an ablation torch testing system to improve usability, safety, and versatility. Northrop Grumman relies on their ablation torch testing system to conduct quantitative evaluations of materials and high stress and high temperature conditions. The system provides essential data that supports product development, safety validation, and compliance with performance standards. By improving usability, safety, and versatility, NGC will be able to streamline testing operations, increase accuracy of results, and reduce operator risk. The system must allow testing using both a bent and straight torch …

Decomposition And Spectral Characterization Of Unsteady Loads In Pulse-Jet Propulsion Testing, Cesar Benitez

Theses and Dissertations

Pulsed jet propulsion systems produce inherently unsteady forces whose time-resolved characterization is essential for performance assessment, yet the measured load signal conflates aerodynamic forcing with the dynamic response of the measurement balance itself. This thesis develops a load centered framework for the dynamic characterization of a pulsed jet system, treating the measured load fluctuation as the primary physical observable rather than attempting full true-thrust reconstruction. A single-degree-of-freedom balance model identified through ringdown testing provides the structural reference scale, yielding a natural frequency of 8.5 Hz and damping ratio of 18%. Power spectral density, phase-averaging, and synchronous–residual decomposition is applied uniformly …

Examining The Effects Of Lateral Loading On Railroad Tapered Roller Bearings, Abel David Sanchez Trinidad

Theses and Dissertations

The loading conditions experienced by freight railcar bearings vary as a function of vehicle operating conditions. Under static conditions, bearings are primarily subjected to radial loads transmitted through the wheelset. During operation, however, track irregularities, braking events, railcar load imbalances, and curving introduce complex impact, longitudinal, and lateral forces in addition to the normal radial loading. These lateral forces increase friction within the bearing raceways, which could accelerate wear and potentially lead to premature spall initiation and propagation. While prior research at the University Transportation Center for Railway Safety (UTCRS) has demonstrated that vibration signatures can be used to detect …

Manufacturing Systems: Characteristics And Dynamics, Alan J. Fitzmorris

Graduate Theses and Dissertations (2019 - present)

This research answers three basic questions. First, what are the behaviors (dynamics) of a manufacturing system in the context of system performance? Are these dynamics best described as linear deterministic, periodic, nonlinear deterministic, or stochastic? Second, what are the complexity (chaotic) characteristics of a manufacturing system, namely the maximal Lyapunov exponent, correlation dimension, and Kolmogorov-Sinai entropy? Third, is there a relationship between complexity characteristics and manufacturing system performance? This research involves four high level steps: data analysis, system dynamics analysis, system complexity analysis, and correlation analysis. The data analyzed consists of concrete plant and shipbuilding shop time series performance data. …

Aerodynamic Parameter Estimation For A Scaled F-16: A Simulation-Based Sensitivity Analysis, Kathle C. Tischner

All Graduate Theses and Dissertations, Fall 2023 to Present

The physical motion of an aircraft is determined by the resulting forces and moments acting on the aircraft. These forces and moments can be defined as a mathematical equation where the control deflections, rotation rates, and orientation of the aircraft are multiplied by individual constants and summed together to define the entire force or moment. This method results in a highly accurate model that defines the motion of the aircraft at low angles of attack and sideslip. Initial calculations of the aerodynamic model are created based on analytical estimations based on the physical properties of the aircraft. Additional refinement of …

Development Of A Novel Method For Simultaneously Testing Multiple Specimens To Evaluate Tension-Tension Fatigue Life, Mehedi Hasan Mahfuz

All Graduate Theses and Dissertations, Fall 2023 to Present

The aim of this study is to develop a novel method for rapidly evaluating the tension–tension fatigue life of metals. Fatigue failure, which occurs when materials gradually weaken and fracture under repeated loading, is a critical concern in designing safe and reliable structures such as airplanes, cars, and bridges. Traditional fatigue testing methods are slow, costly, and typically limited to one specimen at a time. To address this, a high-throughput testing method was developed that allows multiple small-scale specimens to be tested simultaneously while following international testing standards. Using stainless steel sub-sized specimens scaled at 1:5 relative to the ASTM …

Two Applications Of Lifting-Line Theory For The Design Of Efficient Aircraft, Amanda K. Olsen

All Graduate Theses and Dissertations, Fall 2023 to Present

Numerical lifting-line is a tool that can be used to evaluate the forces and moments of an aircraft wing. This method has limitations but it is beneficial in obtaining a large set of results with relatively little computational power. This research seeks to analyze two different flight scenarios through the use of two numerical lifting-line tools developed at the Utah State University AeroLab. The first scenario involves an aircraft in ground effect flight. When an aircraft flies close to the ground, a phenomenon called ground effect occurs where the lift is increased and the induced drag is decreased. Therefore, flying …

Developing And Improving Digital Image Correlation (Dic) Techniques For Challenging Environments, Prasenjit Dewanjee

All Graduate Theses and Dissertations, Fall 2023 to Present

Understanding how materials and parts deform during testing is crucial for creating safer and more reliable engineering systems. Engineers need to measure not only how much a part deforms, but also where deformation concentrates before any damage or failure happens. Digital image correlation (DIC) is a camera-based, non-contact measurement method that tracks surface motion and deformation across a whole area. It is particularly useful when traditional contact-based measurement techniques cannot withstand harsh conditions or capture enough detail. This dissertation develops optical methods to improve DIC in three challenging measurement situations. First, a shortwave ultraviolet lighting technique is developed to reduce …