Mechanical Engineering Commons^™

Multi-Axis Planning System (Maps) For Hybrid Laser Metal Deposition Processes, Frank W. Liou, Jianzhong Ruan, Todd E. Sparks

Mechanical and Aerospace Engineering Faculty Research & Creative Works

This paper summarizes the research and development of a Multi-Axis Planning System (MAPS) for hybrid laser metal deposition processes. The project goal is to enable the current direct metal deposition systems to fully control and utilize multi-axis capability to make complex parts. MAPS allows fully automated process planning for multi-axis layered manufacturing to control direct metal deposition machines for automated fabrication. Such a capability will lead to dramatic reductions in lead time and manufacturing costs for high-value, low-volume components with high performance material. The overall approach, slicing algorithm, machine simulation for planning validation, and the planning results will be presented.

Selective Laser Sintering And Freeze Extrusion Fabrication Of Scaffolds For Bone Repair Using 13-93 Bioactive Glass: A Comparison, Krishna C. R. Kolan, Nikhil P. Doiphode, Ming-Chuan Leu

Mechanical and Aerospace Engineering Faculty Research & Creative Works

13-93 glass is a third-generation bioactive material which accelerates the bone’s natural ability to heal by itself through bonding with surrounding tissues. It is an important requirement for synthetic scaffolds to maintain their bioactivity and mechanical strength with a porous internal architecture comparable to that of a human bone. Additive manufacturing technologies provide a better control over design and fabrication of porous structures than conventional methods. In this paper, we discuss and compare some of the common aspects in the scaffold fabrication using two such processes, viz. selective laser sintering (SLS) and freeze extrusion fabrication (FEF). Scaffolds fabricated using each …

Uncertainty Analysis In Laser Deposition Finish Machining Operations, Jomy Francis, Todd E. Sparks, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The Laser Aided Manufacturing Process (LAMP) from Missouri S&T is a laser based metals rapid manufacturing process that uses machining to improve the final part's surface finish. When free-form machining, the absence of enough deposited material results in inconsistent scallop heights which result in poor surface finish or incorrect geometry in the final part. This paper investigates a probabilistic approach to various uncertainties involved in the deposition and subsequent machining of an arbitrary part. Furthermore, this paper analyses the machine errors which makes the response of Scallop Height to exceed the predefined maximum scallop height when traveling along the tool …

Quantitative And Qualitative Results From Droplet Impingement Experiments On Superhydrophobic Surfaces With Micro-Ribs For Three Liquid Types, John T. Pearson

Theses and Dissertations

Experiments were performed in which liquid droplets were videographically recorded impacting horizontal superhydrophobic surfaces. The superhydrophobic surfaces were micropatterned with alternating ribs and cavities and coated with a hydrophobic coating. The following surface types were also tested for comparison: smooth uncoated, micropatterned uncoated, and smooth coated surfaces. Three liquid types were used: pure water, ethanol, and a 50/50 water/glycerine mixture. Acquired data demonstrated that the maximum droplet spread diameter exhibited a greater Weber number dependence than that previously reported in the literature. The time delays between impact and maximum spread and between impact and ejection of a vertical jet were …

Newsletter 42 Issue 2 - Summer 2010 - Nuts And Bolts, Tractor Museum

Friends of the Larsen Tractor Museum

No abstract provided.

Determination Of Cap Model Parameters Using Numerical Optimization Method For Powder Compaction, Cong Lu

Dissertations (1934 -)

Many advantages are inherent to the successful powder metallurgy (P/M) process especially in high volume manufacturing. The strength/density distribution of the compacted product is crucial to overall success. The finite element analysis (FEA) method has become an effective way to numerically simulate strength/density distribution in a P/M compact. The modified Drucker-Prager cap (DPC) model has been shown to be a suitable constitutive relationship for metal powder compaction simulation. The calibration of the modified DPC model involves a procedure known as a triaxial compression test. Equipment for completing a triaxial compression test on metal powders is neither readily available nor standardized …

Diffuse Ultrasonic Scattering In Advanced Composites, Christer Stenström

Department of Engineering Mechanics: Dissertations, Theses, and Student Research

Non destructive testing (NDT) is a noninvasive technique used for characterization and inspection of the integrity of objects. NDT is an important tool for research, manufacturing monitoring and in-service inspections. Ultrasonic testing is the most used NDT technique, which for advanced composites can identify several types of defects, like delamination and interlaminar cracks. Diffuse ultrasonics has shown to be able to extract information at the microscale of metals and therefore it is believed it can be used for advanced composites to extract microstructural information, i.e. at the level of fibers.

In this thesis, diffuse ultrasonic methods, together with spatial variance …

On Nonlinear Response Of Micro And Nano Capacitive Resonators, Martin William Knecht

Theses and Dissertations - UTB/UTPA

The nonlinear response of an electrostatically actuated micro/nano-resonator is investigated. The resonator is parametrically actuated using an electrostatic force with a first order fringe correction. Viscous damping and the Casimir effect are included. The resonator is studied using the Method of Multiple Scales in a direct approach of the problem and then compared numerically using a Reduced Order Model based on the application of a Galerkin procedure. In addition to primary resonance (ω0), parametric resonances are found at half (½ω0), twice (2ω 0), and three-halves ([special characters omitted]ω0) natural frequency. The frequency response is investigated for excitations near primary and …

Energy Harvesting And Mission Effectiveness For Small Unmanned Air Vehicles, Mark J. Cutler, Timothy W. Mclain, Randal W. Beard, Brian Capozzi

Faculty Publications

This paper explores the feasibility of improving unmanned air vehicle (UAV) mission effectiveness by extracting energy from the atmosphere. Specifically, we consider an aerial surveillance mission in the vicinity of a geographic ridge. Cross winds owing over the ridge produce regions of lift on the windward side that can be exploited to increase mission duration. Mission effectiveness is quantified using the seeability metric. Simulation results are presented for several observation target placements. Results indicate that seeability and imaging persistence can be improved by exploiting ridge lift. Simulations demonstrated that targets at ranges less than four times the ridge height were …

Material Modeling And Analysis For The Development Of A Realistic Blast Headform, S. G. M. Hossain

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

Blast traumatic brain injury (BTBI) has become an important topic of study because of the increase of such incidents, especially due to the recent growth of improvised explosive devices (IEDs). This thesis discusses a project in which laboratory testing of BTBI was made possible by performing blast loading on experimental models simulating the human head. Three versions of experimental models were prepared – one having a simple geometry and the other two having geometry similar to a human head. For developing the head models, three important parts of the head were considered for material modeling and analysis – the skin, …

Time Dependence Of Self-Assembly Process For The Formation Of Inorganic–Organic Hybrid Nanolayers, Alexandre Dhôtel

Department of Engineering Mechanics: Dissertations, Theses, and Student Research

There is increasing interest in self-assembled materials for energy storage, flexible electronics and hydrophobic barriers. Inorganic/organic hybrid thin films and especially organosilane-based coatings already have demonstrated their ability to achieve those goals. However, some fundamental points of their formation process by molecular self-assembly remain unexplained. Although the literature widely reports the effect of temperature on the final nanostructure, until now, no one has taken into account the importance of time during their synthesis.

The main objective of this study was to improve and complete the understanding of mechanisms responsible for the self-organization of organic/inorganic molecules into a highly ordered, layered …

Implementation Of A Conrad Probe On A Boundary Layer Measurement System, Charles Rocky Ulk

Master's Theses

This thesis presents the design, calibration, and performance evaluation of a type of two-hole pressure probe anemometer known as a Conrad probe, as well as its subsequent implementation on an autonomous, compact boundary layer measurement device and its first application for subsonic in-flight measurements of a swept wing boundary layer. Calibration of the Conrad probe was accomplished using two calibration functions and a non-nulling method for resolving in-plane flow velocity direction and magnitude over a range of ±30 degrees. This approach to calibration and application offered the advantages of rapid data acquisition with lower energy consumption than alternative methods for …

A Shovel With A Perforated Blade Reduces Energy Expenditure Required For Digging Wet Clay, Sridhar Harivanam, Richard W. Marklin, Paula E. Papanek, Vikram Cariapa

Mechanical Engineering Faculty Research and Publications

Objective: A shovel with a blade perforated with small holes was tested to see whether a worker would use less whole-body energy to dig wet clay than with a shovel with an opaque blade.

Background: A perforated shovel is hypothesized to require less whole-body energy on the basis of adhesion theory; a smaller surface area would require less physical effort to dig and release soil from the blade.

Method: The study involved 13 workers from an electric utility who dug wet clay with two 1.5-m long-handled point shovels, which differed only in blade design (perforated and opaque). Oxygen consumption was …

Pre-Swing Deficits In Forward Propulsion, Swing Initiation And Power Generation By Individual Muscles In Hemiparetic Walking, Carrie L. Peterson, Allison Kinney, Steven A. Kautz, Richard R. Neptune

Mechanical and Aerospace Engineering Faculty Publications

Clinical studies of hemiparetic walking have shown pre-swing abnormalities in the paretic leg suggesting that paretic muscle contributions to important biomechanical walking subtasks are different than those of non-disabled individuals. Three-dimensional forward dynamics simulations of two representative hemiparetic subjects with different levels of walking function classified by self-selected walking speed (i.e., limited community=0.4–0.8 m/s and community walkers=>0.8 m/s) and a speed-matched control were generated to quantify individual muscle contributions to forward propulsion, swing initiation and power generation during the pre-swing phase (i.e., double support phase proceeding toe-off). Simulation analyses identified decreased paretic soleus and gastrocnemius contributions to forward propulsion …

Relationships Between Muscle Contributions To Walking Subtasks And Functional Walking Status In Persons With Post-Stroke Hemiparesis, Allison Kinney, Carrie L. Peterson, Steven A. Kautz, Richard R. Neptune

Mechanical and Aerospace Engineering Faculty Publications

Walking speed is commonly used to predict stroke severity and assess functional walking status (i.e., household, limited community and community walking status) post-stroke. The underlying mechanisms that limit walking speed (and functional walking status by extension) need to be understood to improve post-stroke rehabilitation. Previous experimental studies have shown correlations between paretic plantarflexor output during the pre-swing phase and walking speed and suggest that the paretic hip flexors can compensate in some hemiparetic subjects. Modeling and simulation studies of healthy walking have shown that the ankle plantarflexors, soleus (SOL) and gastrocnemius (GAS), and uniarticular hip flexors (IL) are essential contributors …

Design And Testing Of Orifice Valves For Use In Freight Railcars Hydraulic Suspension System, Awni K. Alshakhshir

Theses and Dissertations - UTB/UTPA

The work presented in this thesis describes the specific steps undertaken to design and test two spool type control valves that will be part of Amsted Rail’s innovative vertical hydraulic damper system. The design challenge lies in the requirement that these spool valves must maintain a linear relation between pressure drop, flow rate, and position, during the extension and retraction cycles of the hydraulic damper. To this end, a series of laboratory experiments were conducted on spools having different land geometries in order to acquire the optimum apertures that will produce the desired performance based on simulation data provided by …

Electrorheological Fluid Effect Of Polymer Coated Carbon Nanofibers And/Or Fullerenes In Liquid Crystals, Steven S. French

Theses and Dissertations - UTB/UTPA

An ER fluid is a ‘smart’ visco-elastic material, with flow properties influenced by external electric fields, whereby its viscosity increases within the field and returns to its inherent viscosity without the field present. This unique behavior opens many possibilities for new technologies. The optimization of ER fluid performance depends on the chemical and structural compositions of the particles in suspension and the suspension itself. Recent inclusion of nano-particles within ER fluids has shown a relationship to favorable ER trends. Therefore, this research involved nano-laden ER fluid samples of fullerenes (C60) and/or polymer coated carbon nano-fibers as the dispersed phases. These …

Wind Flow Modeling For Wind Energy Analysis Of The Nellis Dunes Area In Nevada, Upendra Rangegowda

UNLV Theses, Dissertations, Professional Papers, and Capstones

A wind energy analysis of the Nellis Dunes area in Nevada was conducted. A DEM file which contains the elevation data was used to generate the surface model and to create a 3-D mesh of the region. Local meteorological tower data collected for a period of one year was used to generate the diagnostic initial wind fields. Upper level wind fields were created using a surface boundary layer technique along with linear interpolation of the tower level wind fields. The vertical components of the velocities were adjusted using the equation of continuity. Mass consistent 3-D wind fields were then calculated …

An Analytic Hierarchy Process Approach To Assess Health Service Quality, Yan Li

Theses and Dissertations - UTB/UTPA

While improving quality in health care is currently at the forefront of professional, political, and managerial attention, the key dimensions constituting health-care quality have not been fully understood. Also, few valid approaches have been proposed to the measurement of health-care quality. In this research, the Analytic Hierarchy Process (AHP) approach is applied to study the structure of health-care quality and deducted relative importance weights for each of the quality elements. A statistical quality model is derived to assess medical equipment quality which is an important part constituting the general health-care quality. Finally, the application of the AHP model to assess …

A Stochastic Product Priority Optimization Method For Remanufacturing System Based On Genetic Algorithm, Xiong Xiong

Theses and Dissertations - UTB/UTPA

Increasing number of manufacturers are developing remanufacturing facilities to recover end-of-life products for product/component reuse and material recycling while the high uncertainty pattern of returned products complicates the production planning. In this thesis a stochastic production priority optimization method, considering various priority concerns for remanufacturing systems is developed. Priority ranking and matching algorithm is developed to determine the priority rule, using thirteen weighting factors. Queueing models are developed to formulate the objective function, a genetic algorithm is then developed to search optimal solution under different business configurations. Result of this research will provide insights to priority assignment mechanism, which in …